Sensor
11119117 · 2021-09-14
Assignee
Inventors
Cpc classification
B81B7/02
PERFORMING OPERATIONS; TRANSPORTING
B81B7/0048
PERFORMING OPERATIONS; TRANSPORTING
G01P15/135
PHYSICS
G01P2015/0814
PHYSICS
International classification
G01P15/135
PHYSICS
B81B7/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This accelerometer (100) includes a substrate (30) and a bonding member (90) that bonds the substrate (30) and a supporting member (50) to each other, and the bonding member (90) is arranged in a region (R3) that straddles a first region (R1) in which a first sensor element (11) is arranged and a second region (R2) in which a second sensor element (12) is arranged in a plan view.
Claims
1. A sensor that outputs a differential value between a value detected by a first sensor element and a value detected by a second sensor element provided separately from the first sensor element, comprising: a substrate on which the first sensor element and the second sensor element are arranged; a supporting member that supports the substrate; and a bonding member that is provided between the substrate and the supporting member and bonds the substrate and the supporting member to each other, wherein the bonding member is arranged in a region that is smaller than the substrate and straddles a first region of the substrate in which the first sensor element is arranged and a second region of the substrate in which the second sensor element is arranged in a plan view, the first sensor element and the second sensor element are arranged in a portion of the substrate on a first side in a longitudinal direction, the portion of the substrate on the first side in the longitudinal direction and the supporting member are bonded to each other through the bonding member, and a portion of the substrate on a second side in the longitudinal direction and the supporting member are spaced apart from each other without the bonding member, the first sensor element and the second sensor element are configured as a MEMS, and each include a first comb electrode having a first fixed electrode finger and a first movable electrode finger, the sensor further comprises a third sensor element including a second comb electrode having a second fixed electrode finger and a second movable electrode finger, arranged in the portion of the substrate on the second side in the longitudinal direction, the first fixed electrode finger and the first movable electrode finger of the first comb electrode extend along the longitudinal direction of the substrate, and the second fixed electrode finger and the second movable electrode finger of the second comb electrode extend along a short-side direction of the substrate.
2. The sensor according to claim 1, wherein the bonding member has a substantially circular shape in a plan view.
3. The sensor according to claim 1, wherein the bonding member is line-symmetric about a line segment that passes through an intermediate point between the first region and the second region and is orthogonal to a direction in which the first sensor element and the second sensor element are arrayed in a plan view.
4. The sensor according to claim 1, wherein the first sensor element includes a first fixed part to secure the first sensor element to the substrate, the second sensor element includes a second fixed part to secure the second sensor element to the substrate, and the second fixed part is line-symmetric with the first fixed part about a line segment that passes through an intermediate point between the first region and the second region and is orthogonal to a direction in which the first sensor element and the second sensor element are arrayed in a plan view, and the bonding member is arranged in a region that includes an intermediate point between the first fixed part and the second fixed part and straddles the first region and the second region in a plan view.
5. The sensor according to claim 1, wherein the first sensor element and the second sensor element are arrayed in parallel to each other in the short-side direction of the substrate in the portion of the substrate on the first side in the longitudinal direction.
6. The sensor according to claim 1, wherein the bonding member includes a pedestal, a first adhesion layer arranged on a surface of the pedestal closer to the substrate, and a second adhesion layer arranged on a surface of the pedestal closer to the supporting member.
7. The sensor according to claim 6, wherein a thickness of the first adhesion layer and the second adhesion layer is less than a thickness of the pedestal.
8. The sensor according to claim 6, wherein the first adhesion layer and the second adhesion layer include one of an epoxy resin having a viscosity of not more than 30 Pa.Math.s and an acrylic resin having a viscosity of not more than 30 Pa.Math.s.
9. The sensor according to claim 6, wherein the pedestal includes a material that is the same as a constituent material of the substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
(23) An embodiment of the present invention is hereinafter described on the basis of the drawings.
(24) [Structure According to this Embodiment]
(25) The structure of an accelerometer 100 according to this embodiment is now described with reference to
(26) According to this embodiment, the accelerometer 100 is configured as an electronic component capable of detecting accelerations in two axial directions (a direction along an X-axis and a direction along a Y-axis).
(27) (Overall Structure of Accelerometer)
(28) As shown in
(29) The Y-axis sensor element 10 includes a first Y-axis sensor element 11 and a second Y-axis sensor element 12 provided separately from the first Y-axis sensor element 11 and arranged on the arrow Y2 direction side of the first Y-axis sensor element 11. The first Y-axis sensor element 11 and the second Y-axis sensor element 12 each detect acceleration in the direction along the Y-axis (hereinafter referred to as the Y-axis direction). The first Y-axis sensor element 11 is an example of a “first sensor element” in the claims. The second Y-axis sensor element 12 is an example of a “second sensor element” in the claims.
(30) The X-axis sensor element 20 includes a first X-axis sensor element 21 and a second X-axis sensor element 22 provided separately from the first X-axis sensor element 21 and arranged on the arrow X2 direction side of the first X-axis sensor element 21. The first X-axis sensor element 21 and the second X-axis sensor element 22 each detect acceleration in the direction along the X-axis (hereinafter referred to as the X-axis direction).
(31) The accelerometer 100 further includes a substrate 30. As viewed from an arrow Z1 direction side (in a plan view), the Y-axis sensor element 10 is arranged on a portion P1, which is a portion of the substrate 30 on an arrow X1 direction side, and the X-axis sensor element 20 is arranged on a portion P2, which is a portion of the substrate 30 on the arrow X2 direction side.
(32) As shown in
(33) According to this embodiment, the accelerometer 100 includes a bonding member 90 that is provided between the substrate 30 and the package base 50 and bonds the substrate 30 to the package base 50, as shown in
(34) As shown in
(35) In other words, according to this embodiment, the portion P1 of the substrate 30 and the package base 50 are bonded to each other through the bonding member 90, and the portion P2 of the substrate 30 and the package base 50 are spaced apart from each other without the bonding member 90, as shown in
(36) (Structure of Substrate)
(37) The substrate 30 has a three-layered structure, as shown in
(38) More specifically, the lower glass layer 32 and the upper glass layer 33 are arranged to sandwich the silicon layer 31 therebetween. As shown in
(39) The lower glass layer 32 and the upper glass layer 33 include borosilicate glass (specifically, Pyrex glass, Tempax glass, or the like), for example. The lower glass layer 32, the upper glass layer 33, and the silicon layer 31 each have a coefficient of linear expansion of at least 3 ppm/K and not more than 4 ppm/K.
(40) As shown in
(41) The Y-axis sensor element 10 and the X-axis sensor element 20 can be formed by etching silicon (bulk silicon) using a DRIE (deep reactive ion etch) technique, for example. In other words, the Y-axis sensor element 10 and the X-axis sensor element 20 include silicon.
(42) The lower glass layer 32, the upper glass layer 33, and the silicon layer 31 are formed such that an internal space of the substrate 30 in which the Y-axis sensor element 10 and the X-axis sensor element 20 are arranged is sealed at atmospheric pressure. Specifically, the Y-axis sensor element 10 and the X-axis sensor element 20 are covered with the silicon layer 31 having a frame-shaped circumference and are sandwiched by the lower glass layer 32 and the upper glass layer 33 to be sealed, as shown in
(43) (Structures of Y-Axis Sensor Element and X-Axis Sensor Element)
(44) As shown in
(45) Specifically, the plurality of (twelve in an example shown in
(46) The fixed electrode body 61 and the support 63 serve as a fixed part (anchor) to secure (mount) the first Y-axis sensor element 11 to the substrate 30. In other words, the fixed electrode body 61 and the support 63 are fixed to at least one of the lower glass layer 32 and the upper glass layer 33 by bonding (anodic bonding, for example). For example, the fixed electrode body 61 and the support 63 are arranged in parallel to each other in the Y-axis direction.
(47) The support 63 is provided closer to an end 60a (on the arrow Y1 direction side) of the first Y-axis comb electrode 60 in the Y-axis direction. The proof masses 62 extend in the Y-axis direction on both ends of the first Y-axis sensor element 11 in the X-axis direction. The proof masses 62 are U-shaped as viewed from the arrow Z1 direction side, and the proof masses 62 and the mounting leg 64 define a frame shape. The mounting leg 64 is arranged to make a connection between the support 63 and the proof masses 62. The mounting leg 64 is configured such that the proof masses 62 are deformed movably in the Y-axis direction. Thus, both the proof masses 62 and the plurality of movable electrode fingers 66 are inertially movable. The fixed electrode body 61 and the support 63 are connected to the control circuit 40 through a terminal 34 and the wire 41, as shown in
(48) As shown in
(49) Specifically, the second Y-axis sensor element 12 includes a second Y-axis comb electrode 70 that is line-symmetric with the first Y-axis comb electrode 60 about the line segment C1. More specifically, the second Y-axis comb electrode 70 is configured as a MEMS element, and includes a fixed electrode body 71, proof masses 72, a support 73, a mounting leg 74, a plurality of fixed electrode fingers 75, and a plurality of movable electrode fingers 76. The second Y-axis comb electrode 70 is an example of a “first comb electrode” in the claims. The fixed electrode body 71 and the support 73 are examples of a “second fixed part” in the claims. The fixed electrode fingers 75 are examples of a “first fixed electrode finger” in the claims. The movable electrode fingers 76 are examples of a “first movable electrode finger” in the claims.
(50) The fixed electrode body 71, the proof masses 72, the support 73, the mounting leg 74, the plurality of fixed electrode fingers 75, and the plurality of movable electrode fingers 76 of the second Y-axis sensor element 12 are line-symmetric with the fixed electrode body 61, the proof masses 62, the support 63, the mounting leg 64, the plurality of fixed electrode fingers 65, and the plurality of movable electrode fingers 66 of the first Y-axis sensor element 11, respectively, about the line segment C1. Thus, the intermediate point C2 coincides with an intermediate point between the fixed electrode body 61 and the fixed electrode body 71 and an intermediate point between the support 63 and the support 73. The proof masses 62 and the proof masses 72 are integral and unitary with each other, and are H-shaped as viewed from the arrow Z1 direction side.
(51) As shown in
(52) (Structure of Control Circuit)
(53) As shown in
(54) Specifically, the control circuit 40 provides open-loop control. More specifically, the control circuit 40 includes a signal applied part 42, a differential amplification part 43, a demodulator 44, a filter 45, and an output portion 46, and forms an open control loop circuit (open loop). The signal applied part 42 transmits a first applied signal of a square wave to the first Y-axis sensor element 11 through the wire 41, and transmits a second applied signal of a square wave opposite in phase to the first applied signal to the second Y-axis sensor element 12 through the wire 41. The signal applied part 42 also transmits applied signals to the X-axis sensor element 20 similarly to the Y-axis sensor element 10.
(55) The differential amplification part 43 acquires the detected value V11 from the first Y-axis sensor element 11 through the wire 41 and acquires the detected value V12 from the second Y-axis sensor element 12 through the wire 41, and outputs the differential value Vdy between the detected value V11 and the detected value V12. The differential amplification part 43 may acquire a differential signal (V11-V12) from the first Y-axis sensor element 11 and the second Y-axis sensor element 12.
(56) The demodulator 44 demodulates the differential value Vdy based on the frequencies of the first applied signal and the second applied signal of the signal applied part 42. The filter 45 is configured as a low-pass filter, for example, and outputs the differential value Vdy, the high-frequency component of which has been reduced. The control circuit 40 outputs the differential value Vdx in a manner similar to the differential value Vdy. The control circuit 40 is connected to an unillustrated terminal that is exposed on the outside surface of the package base 50, and can externally output the differential value Vdy and the differential value Vdx.
(57) (Structure of Package Base)
(58) As shown in
(59) (Structure of Bonding Member)
(60) According to this embodiment, the bonding member 90 includes a pedestal 91, a first adhesion layer 92 arranged on a surface 91a of the pedestal 91 closer to the substrate 30, and a second adhesion layer 93 arranged on a surface 91b of the pedestal 91 closer to the package base 50, as shown in
(61) Specifically, the pedestal 91 includes a material having a coefficient of linear expansion of at least 3 ppm/K and not more than 4 ppm/K. The pedestal 91 includes a material having a coefficient of thermal conductivity of at least 140 W/m.Math.K. The pedestal 91 preferably includes a material having a coefficient of thermal conductivity of 160 W/m.Math.K. For example, the pedestal 91 includes silicon, has a coefficient of linear expansion of at least 3 ppm/K and not more than 4 ppm/K, and has a coefficient of thermal conductivity of 160 W/m.Math.K.
(62) In other words, according to this embodiment, the pedestal 91 is made of silicon that is the same material as the silicon layer 31 of the substrate 30. Thus, the coefficient of linear expansion of the pedestal 91 can be set to a value close to (substantially equal to) the coefficient of linear expansion of the silicon layer 31 of the substrate 30. The lower glass layer 32 and the upper glass layer 33 of the substrate 30 each have a coefficient of linear expansion of at least 3 ppm/K and not more than 4 ppm/K, and hence the pedestal 91 and the lower and upper glass layers 32 and 33 have substantially the same coefficient of linear expansion.
(63) The pedestal 91 is made of the material having a coefficient of thermal conductivity of at least 140 W/m.Math.K such that the hysteresis of stress to the substrate 30 caused by a difference in thermal expansion between the package base 50 and the substrate 30 with respect to the temperature change of the package base 50 can be made good (the hysteresis area can be reduced). As stated earlier, a stress caused by a difference in coefficient of linear expansion between the substrate 30 and the package base 50 is generated on the substrate 30. When the temperature of the package base 50 is changed by heat transfer from another member or the like, the temperature change is transmitted to the substrate 30 through the bonding member 90. On the other hand, the heat followability of the substrate 30, on which the Y-axis sensor element 10 and the X-axis sensor element 20 are arranged, with respect to the package base 50 is improved as described above, such that a difference in temperature between the substrate 30 and the package base 50 can be reduced. Consequently, the hysteresis area of the bias value with respect to the temperature change in the accelerometer 100 can be reduced.
(64) As shown in
(65) According to this embodiment, the diameter D1 of the pedestal 91 (bonding member 90) is 0.4 or more times and 1 or less times as large as a length L1 from the end 60a on the arrow Y1 direction side in the first region R1 of the substrate 30 to an end 70a on the arrow Y2 direction side in the second region R2 of the substrate 30. When the length L1 is about 1.6 mm, for example, the pedestal 91 has a diameter D1 of at least 0.8 mm ϕ and not more than 1.6 mm ϕ (preferably 1.1 mm ϕ). Furthermore, the pedestal 91 has a thickness t1 (see
(66) When the diameter D1 of the bonding member 90 is set to at least 0.8 mm ϕ, the shock resistance can be ensured. The bonding strength of the bonding member 90 at least with respect to acceleration within a specification limit can be ensured, for example. In addition, when the diameter D1 of the bonding member 90 is set to not more than 1.6 mm ϕ, the influence of the thermal expansion distortion of the bonding member 90 can be reduced. Thus, the influence of the thermal expansion distortion of the bonding member 90 can be reduced enough to be ignorable as influence on the values detected by the Y-axis sensor element 10.
(67) As shown in
(68) If the viscosity is not more than 30 Pa.Math.s, the first adhesion layer 92 and the second adhesion layer 93 can wet out when arranged (applied) between the pedestal 91 and the substrate 30 or between the pedestal 91 and the package base 50.
(69) As shown in
(70) [Method for Manufacturing Accelerometer]
(71) A method for manufacturing the accelerometer 100 according to this embodiment is now described with reference to
(72) As shown in
(73) As shown in
(74) Then, the epoxy resin is applied onto the surface 91a of the pedestal 91 on the arrow Z1 direction side, and the substrate 30 is arranged on the arrow Z1 direction side of the epoxy resin. At this time, according to this embodiment, the pedestal 91 and the applied epoxy resin are arranged in the region R3 that is smaller than the substrate 30 and straddles the first region R1 of the substrate 30 in which the first Y-axis sensor element 11 is arranged and the second region R2 of the substrate 30 in which the second Y-axis sensor element 12 is arranged as viewed from the arrow Z1 direction side, as shown in
(75) Then, the epoxy resin is heated, wets out on the pedestal 91, and is cured such that the first adhesion layer 92 is formed. Then, the first adhesion layer 92 and the second adhesion layer 93 (bonding member 90) are formed such that the pedestal 91 is fixed to the package base 50 and the substrate 30, and the package base 50 and the substrate 30 are bonded to each other by the bonding member 90, as shown in
(76) [Effects of This Embodiment]
(77) According to this embodiment, the following effects can be obtained.
(78) According to this embodiment, as hereinabove described, the bonding member 90 is arranged in the region R3 that is smaller than the substrate 30 and straddles the first region R1 of the substrate 30 in which the first Y-axis sensor element 11 is arranged and the second region R2 of the substrate 30 in which the second Y-axis sensor element 12 is arranged in the plan view (as viewed from the arrow Z1 direction side). Thus, as compared with the case where the bonding member 90 is arranged in an entire region of the substrate 30 in the plan view, the region in which the bonding member 90 is arranged is reduced in size, and hence a decrease in performance as the accelerometer 100 caused by thermal expansion distortion transmitted from the package base 50 to the substrate 30 through the bonding member 90 can be significantly reduced or prevented. Furthermore, the bonding member 90 is arranged in the region R3 that straddles the first region R1 and the second region R2 in the plan view such that the influence of the thermal expansion distortion on the value V11 detected by the first Y-axis sensor element 11 and the influence of the thermal expansion distortion on the value V12 detected by the second Y-axis sensor element 12 cancel each other out in the differential value Vdy, and hence a decrease in performance as the accelerometer 100 due to bonding of dissimilar materials (the substrate 30 and the package base 50) to each other can be further significantly reduced or prevented. Moreover, the bonding member 90 is arranged to overlap a region in which the Y-axis sensor element 10 is arranged in the plan view such that an increase in the size of the substrate 30 can be significantly reduced or prevented, unlike the case where the bonding member 90 is provided in a region of the substrate 30 in which the Y-axis sensor element 10 and the X-axis sensor element 20 are not arranged.
(79) According to this embodiment, as hereinabove described, the pedestal 91, the first adhesion layer 92 arranged on the surface 91a of the pedestal 91 closer to the substrate 30, and the second adhesion layer 93 arranged on the surface 91b of the pedestal 91 closer to the package base 50 are provided in the bonding member 90. Thus, unlike a resin adhesive, a change in the shape of the pedestal 91 at the time of arrangement is small such that a variation in the shape is reduced, and hence a variation in the shape of the bonding member 90 can be significantly reduced or prevented. Furthermore, the pedestal 91 is provided, and hence the thickness t2 (amount) of the first adhesion layer 92 and the thickness t3 (amount) of the second adhesion layer 93 can be reduced, as compared with the case where the bonding member 90 includes only the resin adhesive. Thus, variations in the amounts and shapes of the first adhesion layer 92 and the second adhesion layer 93 can be significantly reduced or prevented. Consequently, a variation in the performance of the accelerometer 100 can be significantly reduced or prevented.
(80) According to this embodiment, as hereinabove described, the thickness t2 of the first adhesion layer 92 and the thickness t3 of the second adhesion layer 93 are smaller than the thickness t1 of the pedestal 91. Thus, the thickness t2 of the first adhesion layer 92 and the thickness t3 of the second adhesion layer 93 can be further reduced, and hence variations in the amounts and shapes of the first adhesion layer 92 and the second adhesion layer 93 can be further significantly reduced or prevented.
(81) According to this embodiment, as hereinabove described, the first adhesion layer 92 and the second adhesion layer 93 include the epoxy resin having a viscosity of not more than 30 Pa.Math.s. If the bonding member 90 includes a silicone resin having a relatively high viscosity (more than 30 Pa.Math.s), due to the high viscosity, the application amount may not be easily adjusted, or the wettability is reduced such that a variation in an application region may become large. The stress inflection point of the silicone resin is within a range from −30° C. to −10° C. The operating temperature range of a common accelerometer is from −40° C. to 125° C., for example. When the accelerometer is used within this operating temperature range, the stress characteristics of the silicone resin are changed such that the performance of the accelerometer may be decreased. On the other hand, according to this embodiment, the first adhesion layer 92 and the second adhesion layer 93 include the epoxy resin having a viscosity of not more than 30 Pa.Math.s. Thus, the viscosities of the first adhesion layer 92 and the second adhesion layer 93 can be reduced, and hence the application amount can be easily adjusted. Furthermore, the first adhesion layer 92 and the second adhesion layer 93 can be arranged to wet out on the pedestal 91, and hence a variation in the application region can be reduced to the degree of a variation in the shape of the pedestal 91 having a relatively small shape variation. In addition, the glass transition point (a point at which the stress characteristics are changed) of the epoxy resin is a temperature (about 158° C.) exceeding 125° C., and is out of the above operating temperature range. Consequently, unlike the case where the silicone resin is used, a change in the stress characteristics of the bonding member 90 within the operating temperature range can be significantly reduced or prevented.
(82) According to this embodiment, as hereinabove described, the pedestal 91 includes the silicon, which is the same material as the constituent material of the substrate 30. Thus, the coefficient of linear expansion of the material included in the pedestal 91 and the coefficient of linear expansion of the constituent material of the substrate 30 can be substantially equal to each other, and hence the thermal expansion distortion of the bonding member 90 due to different coefficients of linear expansion can be effectively significantly reduced or prevented.
(83) According to this embodiment, as hereinabove described, the bonding member 90 has the substantially circular shape in the plan view. If the bonding member 90 has a shape having corners, such as a rectangular shape, in the plan view, stress concentration easily occurs in these corners. In consideration of this point, according to this embodiment, the bonding member 90 has the substantially circular shape in the plan view, and hence stress concentration can be significantly reduced or prevented due to no corner in the bonding member 90. Thus, distortion in the bonding member 90 can be effectively significantly reduced or prevented.
(84) According to this embodiment, as hereinabove described, in the plan view, the bonding member 90 is line-symmetric about the line segment C1 that passes through the intermediate point C2 between the first region R1 and the second region R2 and is orthogonal to the direction in which the first Y-axis sensor element 11 and the second Y-axis sensor element 12 are arrayed. Thus, a portion of the bonding member 90 arranged in the first region R1 and a portion of the bonding member 90 arranged in the second region R2 are line-symmetric with each other, and hence the influence of thermal expansion distortion transmitted to the first Y-axis sensor element 11 and the influence of thermal expansion distortion transmitted to the second Y-axis sensor element 12 can be made more equal to each other.
(85) According to this embodiment, as hereinabove described, the fixed electrode body 61 and the support 63 to secure the first Y-axis sensor element 11 to the substrate 30 are provided on the first Y-axis sensor element 11. Furthermore, the fixed electrode body 71 and the support 73 to secure the second Y-axis sensor element 12 to the substrate 30, which are line-symmetric with the fixed electrode body 61 and the support 63 about the line segment Cl, are provided on the second Y-axis sensor element 12. In addition, the bonding member 90 is arranged in the region R3 that includes the intermediate point C2 between both the fixed electrode body 61 and the support 63 and both the fixed electrode body 71 and the support 73 and straddles the first region R1 and the second region R2 in the plan view. Thermal expansion distortion is transmitted to both the fixed electrode body 61 and the support 63 and both the fixed electrode body 71 and the support 73 through the substrate 30 (lower glass layer 32). In view of this point, according to this embodiment, the accelerometer 100 is configured as described above, whereby the influence of the thermal expansion distortion transmitted to both the fixed electrode body 61 and the support 63 and the influence of the thermal expansion distortion transmitted to both the fixed electrode body 71 and the support 73 can be made equal to each other. Consequently, the influence of the thermal expansion distortion transmitted to the first Y-axis sensor element 11 and the influence of the thermal expansion distortion transmitted to the second Y-axis sensor element 12 can be more reliably made equal to each other.
(86) According to this embodiment, as hereinabove described, the first Y-axis sensor element 11 is configured as the MEMS, and the first Y-axis comb electrode 60 including the fixed electrode fingers 65 and the movable electrode fingers 66 is provided on the first Y-axis sensor element 11. Furthermore, the second Y-axis sensor element 12 is configured as the MEMS, and the second Y-axis comb electrode 70 including the fixed electrode fingers 75 and the movable electrode fingers 76 is provided on the second Y-axis sensor element 12. Thus, acceleration can be detected by the first Y-axis comb electrode 60 and the second Y-axis comb electrode 70. It is particularly effective to apply this embodiment capable of significantly reducing or preventing a decrease in its performance as the accelerometer 100 due to thermal expansion distortion to a MEMS sensor that includes the first Y-axis comb electrode 60 and the second Y-axis comb electrode 70 and is easily influenced by the thermal expansion distortion.
(87) According to this embodiment, as hereinabove described, the first Y-axis sensor element 11 and the second Y-axis sensor element 12 are arranged on the portion P1 of the substrate 30 on the first side in the longitudinal direction. Furthermore, the X-axis sensor element 20 that includes the first X-axis comb electrode 80a including the fixed electrode fingers 85a and the movable electrode fingers 86a and the second X-axis comb electrode 80b including the fixed electrode fingers 85b and the movable electrode fingers 86b and is arranged on the portion P2 of the substrate 30 on the second side in the longitudinal direction is provided in the accelerometer 100. In addition, the fixed electrode fingers 65 and 75 and the movable electrode fingers 66 and 75 of the first Y-axis comb electrode 60 and the second Y-axis comb electrode 70 extend along the longitudinal direction of the substrate 30. The fixed electrode fingers 85a and 85b and the movable electrode fingers 86a and 86b of the first X-axis comb electrode 80a and the second X-axis comb electrode 80b extend along the short-side direction of the substrate 30. Moreover, the portion P1 of the substrate 30 on the first side in the longitudinal direction and the package base 50 are bonded to each other through the bonding member 90, and the portion P2 of the substrate 30 on the second side in the longitudinal direction and the package base 50 are spaced apart from each other without the bonding member 90.
(88)
(89) As shown in
(90) Furthermore, when the first X-axis sensor element 1221 and the second X-axis sensor element 1222 are arranged on the portion P11 of the substrate 1230 on the first side in the longitudinal direction, as shown in
(91) In the arrangement shown in
(92) In consideration of this point, according to this embodiment, the first Y-axis comb electrode 60 of the first Y-axis sensor element 11 and the second Y-axis comb electrode 70 of the second Y-axis sensor element 12 arranged on the portion P1 of the substrate 30 bonded to the package base 50 through the bonding member 90 extend along the longitudinal direction of the substrate 30, as shown in
(93) While the X-axis sensor element 20 includes the first X-axis comb electrode 80a and the second X-axis comb electrode 80b that extend along the short-side direction of the substrate 30, according to this embodiment, the X-axis sensor element 20 is arranged on the portion P2 of the substrate 30, as shown in
(94) When a first Y-axis sensor element 1311 including fixed electrode fingers 1365 and movable electrode fingers 1366 that extend along a longitudinal direction and a second Y-axis sensor element 1312 including fixed electrode fingers 1375 and movable electrode fingers 1376 that extend along the longitudinal direction are arranged in parallel to each other in the longitudinal direction (X-axis direction) as in an eleventh modification shown in
(95) On the other hand, according to this embodiment, the first Y-axis sensor element 11 and the second Y-axis sensor element 12 are arrayed in parallel to each other in the short-side direction (Y-axis direction) of the substrate 30 on the portion P1 of the substrate 30 on the first side in the longitudinal direction. Thus, even when a difference is generated between the magnitude of distortion on the first side in the longitudinal direction and the magnitude of distortion on the second side in the longitudinal direction in the region R3 of the substrate 30 in which the bonding member 90 is arranged, the difference Vdy between the value V11 and the value V12 detected by the first Y-axis sensor element 11 and the second Y-axis sensor element 12 arrayed in parallel to each other in the short-side direction of the substrate 30 is acquired such that the influence of the distortion on the first side in the longitudinal direction and the influence of the distortion on the second side in the longitudinal direction cancel each other out, and hence a decrease in performance as the accelerometer 100 can be significantly reduced or prevented. Furthermore, as shown in
(96) [Modifications]
(97) The embodiment disclosed this time must be considered as illustrative in all points and not restrictive. The range of the present invention is shown not by the above description of the embodiment but by the scope of claims for patent, and all modifications within the meaning and range equivalent to the scope of claims for patent are further included.
(98) For example, while the present invention is applied to the accelerometer 100 in the aforementioned embodiment, the present invention is not restricted to this. As in a first modification shown in
(99) While the bonding member 90 includes the pedestal 91, the first adhesion layer 92, and the second adhesion layer 93 in the aforementioned embodiment, the present invention is not restricted to this. As in a second modification shown in
(100) While the first adhesion layer 92 and the second adhesion layer 93 are made of the material including the epoxy resin having a viscosity of not more than 30 Pa.Math.s in the aforementioned embodiment, the present invention is not restricted to this. Specifically, the first adhesion layer 92 and the second adhesion layer 93 may alternatively be made of a material including an acrylic resin having a viscosity of not more than 30 Pa.Math.s.
(101) While the pedestal 91 includes the silicon, which is the same material as the constituent material of the silicon layer 31 of the substrate 30, such that the coefficient of linear expansion of the pedestal 91 is a value close to (substantially the same as) the coefficient of linear expansion of the substrate 30 in the aforementioned embodiment, the present invention is not restricted to this. Also when the pedestal 91 includes borosilicate glass (such as Pyrex glass or Tempax glass), which is the same material as the constituent material of the lower glass layer 32 of the substrate 30, for example, the coefficient of linear expansion of the pedestal 91 can be a value close to (substantially the same as) the coefficient of linear expansion of the substrate 30.
(102) While the bonding member 90 has the substantially circular shape in the plan view in the aforementioned embodiment, the present invention is not restricted to this. Specifically, it is simply required to arrange the bonding member 90 in the region that is smaller than the substrate 30 and straddles the first region R1 of the substrate 30 and the second region R2 of the substrate 30. As in a third modification shown in
(103) While the diameter D1 of the bonding member 90 is 0.4 or more times and 1 or less times as large as the length L1 from the end 60a on the arrow Y1 direction side in the first region R1 of the substrate 30 to the end 70a on the arrow Y2 direction side in the second region R2 of the substrate 30 in the aforementioned embodiment, the present invention is not restricted to this. Specifically, as in a fifth modification shown in
(104) While the bonding member 90 is line-symmetric about the line segment C1 in the aforementioned embodiment, the present invention is not restricted to this. As in an accelerometer 700 according to a sixth modification shown in
(105) While the accelerometer 100 is configured as a two-axis accelerometer including the Y-axis sensor element 10 and the X-axis sensor element 20 in the aforementioned embodiment, the present invention is not restricted to this. For example, the accelerometer 100 may alternatively be configured as a one-axis accelerometer including the Y-axis sensor element 10 without providing the X-axis sensor element 20. As in a seventh modification shown in
(106) While the fixed electrode fingers 65 and 75 and the movable electrode fingers 66 and 76 of the Y-axis sensor element 10 extend along the longitudinal direction of the substrate 30 in the aforementioned embodiment, the present invention is not restricted to this. Specifically, as in the seventh modification shown in
(107) The accelerometer 800 according to the seventh modification shown in
(108) While the accelerometer 100 is provided with the first Y-axis comb electrode 60 and the second Y-axis comb electrode 70 in the aforementioned embodiment, the present invention is not restricted to this. As in an eighth modification shown in
(109) The accelerometer 900 according to the eighth modification shown in
(110) As shown in
(111) The piezoelectric element 911a of the first Z-axis sensor element 911 is arranged on the arrow Z1 direction side of the beam 931c in a state where the piezoelectric element 911a is sandwiched between the electrodes 911b and 911c. The second Z-axis sensor element 912, the third Z-axis sensor element 913, and the fourth Z-axis sensor element 914 are arranged on the beam 931d, the beam 931e, and the beam 931f, similarly to the first Z-axis sensor element 911. The bonding member 990 is arranged in a region that straddles a region in which the first Z-axis sensor element 911 is arranged and a region in which the second Z-axis sensor element 912 is arranged as viewed from the arrow Z1 direction side.
(112) While the control circuit 40 provides open-loop control in the aforementioned embodiment, the present invention is not restricted to this. Specifically, the control circuit 40 may alternatively provide closed-loop control.
(113) While the substrate 30 has the rectangular shape in the aforementioned embodiment, the present invention is not restricted to this. For example, the substrate 30 may alternatively have an elliptic shape or circular shape.
(114) While the bonding member 90 includes the pedestal 91, the first adhesion layer 92 arranged on the surface 91a of the pedestal 91 closer to the substrate 30, and the second adhesion layer 93 arranged on the surface 91b of the pedestal 91 closer to the package base 50 in the aforementioned embodiment, the present invention is not restricted to this. For example, as in an accelerometer 1000 according to a ninth modification shown in
(115) The accelerometer 1000 according to the ninth modification shown in
(116) The accelerometer 1100 according to the tenth modification shown in
(117) While the first Y-axis sensor element 11 and the second Y-axis sensor element 12 are arrayed in parallel to each other in the short-side direction (Y-axis direction) of the substrate 30 on the portion P1 of the substrate 30 on the first side in the longitudinal direction, as shown in
(118) The accelerometer 1300 according to the eleventh modification shown in
(119) The first Y-axis sensor element 1311 has the detection axis C101. The second Y-axis sensor element 1312 has the detection axis C102 provided on a second side (arrow X2 direction side) in the longitudinal direction with respect to the detection axis C101. A bonding member 1390 is provided in a region (restraint region) R200 that straddles a region in which the first Y-axis sensor element 1311 is arranged and a region in which the second Y-axis sensor element 1312 is arranged. The first Y-axis sensor element 1311 and the second Y-axis sensor element 1312 are arranged on the portion P21 of the substrate 1330 on the first side in the longitudinal direction, and the X-axis sensor element 1320 is arranged on a portion P22 of the substrate 1330 on the second side in the longitudinal direction.
DESCRIPTION OF REFERENCE NUMERALS
(120) 11, 1311 First Y-axis sensor element (first sensor element)
(121) 12, 1312 Second Y-axis sensor element (second sensor element)
(122) 20, 1320 X-axis sensor element (third sensor element)
(123) 30, 730, 830, 930, 1030, 1130, 1330 Substrate
(124) 50, 1050, 1150 Package base (supporting member)
(125) 60, 860 First Y-axis comb electrode (first comb electrode)
(126) 61 Fixed electrode body (first fixed part)
(127) 63 Support (first fixed part)
(128) 65, 75, 865, 875, 1365, 1375 Fixed electrode finger (first fixed electrode finger)
(129) 66, 76, 866, 876, 1366, 1376 Movable electrode finger (first movable electrode finger)
(130) 70, 870 Second Y-axis comb electrode (first comb electrode)
(131) 71 Fixed electrode body (second fixed part)
(132) 73 Support (second fixed part)
(133) 80a First X-axis comb electrode (second comb electrode)
(134) 80b Second X-axis comb electrode (second comb electrode)
(135) 85a, 85b Fixed electrode finger (second fixed electrode finger)
(136) 86a, 86b Movable electrode finger (second movable electrode finger)
(137) 90, 390, 490, 590, 690, 790, 990, 1390 Bonding member
(138) 91, 1091, 1191 Pedestal
(139) 91a, 1191a Surface (surface of the pedestal closer to the substrate)
(140) 91b, 1091b Surface (surface of the pedestal closer to the supporting member)
(141) 92 First adhesion layer (adhesion layer)
(142) 93 Second adhesion layer (adhesion layer)
(143) 100, 700, 800, 900, 1000, 1100, 1300 Accelerometer (sensor)
(144) 200 Inertial sensor (sensor)
(145) 911 First Z-axis sensor element (first sensor element)
(146) 912 Second Z-axis sensor element (second sensor element)
(147) 1093, 1192 Adhesion layer