Illumination systems including light diffusing optical fibers with nano-sized particles, and light sources projecting light at an angle into an input end face of the optical fibers
11105967 · 2021-08-31
Assignee
Inventors
Cpc classification
G02B6/0229
PHYSICS
G02B6/001
PHYSICS
International classification
Abstract
An illumination system includes a light source, and an optical fiber having opposed first and second end faces, a core, a cladding surrounding the core, an outer surface, and a plurality of nano-sized structures configured to scatter light traveling within the optic fibers towards the outer surface. The light source has an effective numerical aperture NA.sub.O, the optical fiber has a numerical aperture NA.sub.LDF which is more than the effective numerical aperture NA.sub.O of the light source. The light source is optically coupled to the first end of the optical fiber such that a propagation pathway of light outputted by the light source forms an incident angle θi, with respect to the first end face, that is non-orthogonal to the first end face and within approximately 5° of sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.O.
Claims
1. An illumination system comprising: a light diffusing optical fiber; and a light output device comprising a light source, wherein the light diffusing optical fiber comprises a first end, a second end opposite the first end, a core, a cladding surrounding the core, an outer surface, and a plurality of nano-sized structures positioned within the core, the cladding, or both the core and the cladding, the plurality of nano-sized structures are configured to scatter guided light toward the outer surface of the light diffusing optical fiber such that a portion of the guided light diffuses through the outer surface along a diffusion length of the light diffusing optical fiber, the light diffusing optical fiber comprises a numerical aperture NA.sub.LDF, the light output device comprises an effective numerical aperture NA.sub.O, which is less than the numerical aperture NA.sub.LDF of the light diffusing optical fiber, and the light output device is optically coupled to an end face of the first end of the light diffusing optical fiber such that a light propagation pathway of light output by the light source of the light output device forms an incident angle θ.sub.i with respect to the end face that is non-orthogonal to the end face and is within approximately 5° of sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.O.
2. The illumination system of claim 1, wherein the incident angle θ.sub.i is approximately equal to sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.O.
3. The illumination system of claim 1, wherein the incident angle θ.sub.i is from about 5° to about 30°.
4. The illumination system of claim 1, wherein the incident angle θ.sub.i is from about 15° to about 25°.
5. The illumination system of claim 1, wherein the end face of the first end of the light diffusing optical fiber is an angled end face.
6. The illumination system of claim 1, wherein the end face of the first end of the light diffusing optical fiber is a normal end face.
7. The illumination system of claim 1, wherein the light output device further comprises a lens positioned between and optically coupled to the light source and the end face of the first end of the light diffusing optical fiber.
8. The illumination system of claim 1, wherein the light output device further comprises an optical delivery fiber positioned between and optically coupled to the light source and the end face of the first end of the light diffusing optical fiber.
9. The illumination system of claim 1, wherein when light output by the light source of the light output device irradiates the end face of the first end of the light diffusing optical fiber at the incident angle θ.sub.i, the incident angle θ.sub.i induces a coupling loss of about 1.5 dB or less at the end face.
10. The illumination system of claim 1, wherein when light output by the light source of the light output device irradiates the end face of the first end of the light diffusing optical fiber at the incident angle θ.sub.i, the incident angle θ.sub.i induces a coupling loss of about 1 dB or less at the end face.
11. The illumination system of claim 1, wherein the diffusion length of the light diffusing optical fiber comprises an equilibrium coupling length extending from the end face of the first end of the light diffusing optical fiber a distance of from about 2% to about 5% of the diffusion length.
12. The illumination system of claim 1, wherein the plurality of nano-sized structures are configured to scatter guided light toward the outer surface of the light diffusing optical fiber such that a portion of the guided light diffuses through the outer surface along the diffusion length of the light diffusing optical fiber to provide a scattering induced attenuation of about 50 dB/km or more.
13. The illumination system of claim 1, wherein: the light diffusing optical fiber comprises a scattering layer surrounding the core and the cladding; the scattering layer comprises a scattering material and is configured such that a difference between the minimum and maximum scattering illumination intensity is less than 50% of the maximum scattering illumination intensity, for all viewing angles between 40 and 120 degrees.
14. The illumination system of claim 1, wherein the plurality of nano-sized structures comprise gas filled voids.
15. An illumination system comprising: a light diffusing optical fiber; and a light output device comprising a light source, wherein the light diffusing optical fiber comprises a first end, a second end opposite the first end, a core, a cladding surrounding the core, an outer surface, and a plurality of nano-sized structures positioned within the core, the cladding, or both the core and the cladding, the plurality of nano-sized structures are configured to scatter guided light toward the outer surface of the light diffusing optical fiber such that a portion of the guided light diffuses through the outer surface along a diffusion length of the light diffusing optical fiber, the light diffusing optical fiber comprises a numerical aperture NA.sub.LDF, the light output device comprises an effective numerical aperture NA.sub.O, which is less than the numerical aperture NA.sub.LDF of the light diffusing optical fiber, the light output device is optically coupled to an end face of the first end of the light diffusing optical fiber such that a light propagation pathway of light output by the light source of the light output device forms an incident angle θ.sub.i1 with respect to the end face that is non-orthogonal to the end face; and the diffusion length of the light diffusing optical fiber comprises an equilibrium coupling length extending from the end face of the first end of the light diffusing optical fiber a distance of about 5% of the diffusion length or less.
16. The illumination system of claim 15, wherein the incident angle θ.sub.i is from about 15° to about 25°.
17. The illumination system of claim 15, wherein when light output by the light source of the light output device irradiates the end face of the first end of the light diffusing optical fiber at the incident angle θ.sub.i, the incident angle θ.sub.i induces a coupling loss of about 1.5 dB or less at the end face.
18. A method comprising: directing light output by a light source of a light output device into an end face of a first end of a light diffusing optical fiber such that a light propagation pathway of light forms a first incident angle θ.sub.i1 with respect to the end face; wherein: the light diffusing optical fiber comprises the first end, a second end opposite the first end, a core, a cladding surrounding the core, an outer surface, and a plurality of nano-sized structures positioned within the core, the cladding, or both the core and the cladding, the plurality of nano-sized structures are configured to scatter guided light toward the outer surface of the light diffusing optical fiber such that a portion of the guided light diffuses through the outer surface along a diffusion length of the light diffusing optical fiber, the light diffusing optical fiber comprises a numerical aperture NA.sub.LDF, the light output device comprises an effective numerical aperture NA.sub.O, which is less than the numerical aperture NA.sub.LDF of the light diffusing optical fiber, and the first incident angle θ.sub.i1 is non-orthogonal to the end face of the first end of the light diffusing optical fiber and is within approximately 5° of sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.O; and altering a relative angular position between the light output device and the end face of the first end of the light diffusing optical fiber such that the light propagation pathway forms a second incident angle θ.sub.i2 with respect to the end face that is non-orthogonal and is within approximately 5° of sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.O.
19. The method of claim 18, wherein: the diffusion length of the light diffusing optical fiber comprises an equilibrium coupling length extending from the end face of the first end of the light diffusing optical fiber; when directing light output by the light source of the light output device into the end face of the first end of the light diffusing optical fiber at the first incident angle θ.sub.i1, the equilibrium coupling length comprises a first equilibrium coupling length; and when directing light output by the light source of the light output device into the end face of the first end of the light diffusing optical fiber at the second incident angle θ.sub.i2, the equilibrium coupling length comprises a second equilibrium coupling length that is shorter than the first equilibrium coupling length.
20. The method of claim 18, wherein the second incident angle θ, is from about 15° to about 25°.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The following detailed description of specific embodiments of the present disclosure can be best understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
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DETAILED DESCRIPTION
(11) Referring now to
(12) As used herein, “diffusion length,” is the length of the light diffusing optical fiber 110 extending from the first end 112 of the light diffusing optical fiber 110 (or from any end receiving input light) to a location along the length of the light diffusing optical fiber 110 where 90% of the guided light has diffused from the light diffusing optical fiber 110. As used herein, the term “light-diffusing” means that light scattering is substantially spatially continuous along at least a portion of the length of the light diffusing optical fiber 110, i.e., there are no substantial jumps or discontinuities such as those associated with discrete (e.g., point) scattering. Thus, the concept of substantially continuous light emission or substantially continuous light scattering as set forth in the present disclosure refers to spatial continuity.
(13) Referring still to
(14) While not intending to be bound by theory, if the effective numerical aperture NA.sub.0 of the light output device 140 is lower than the numerical aperture NA.sub.LDF of the light diffusing optical fiber 110, then light entering the light diffusing optical fiber 110 will fill the mode content of the light diffusing optical fiber 110 after traversing an “equilibrium coupling length.” As used herein, “equilibrium coupling length” is the portion of the light diffusing optical fiber extending from an end face 116, 116′ of the first end 112 of the light diffusing optical fiber 110 to a location along the diffusion length at which light propagating along the light diffusing optical fiber 110 comprises a static mode distribution. This location of initial static mode distribution is the end of the equilibrium coupling length. While not intending to be limited by theory, during static mode distribution, all modes of light propagating along the light diffusing optical fiber 110 are in equilibrium. Further, because it takes a certain distance to completely fill the mode content of the light diffusing optical fiber 110 (e.g., the equilibrium coupling length), the brightness at the beginning portion of the light diffusing optical fiber 110 (i.e., illumination provided by the light diffusing optical fiber 110) does not immediately decrease with increasing fiber length due to light redistribution between modes through diffusion.
(15) Instead, while not intending to be limited by theory, the guided light propagating along the diffusion length of the light diffusing optical fiber 110 reaches peak intensity at the end of the equilibrium coupling length. Beyond the end of the equilibrium coupling length, the intensity of light propagating along the diffusion length of the light diffusing optical fiber 110 decays exponentially via light diffusion through the outer surface 128 of the light diffusing optical fiber 110. Although the amount of guided light propagating along the diffusion length of the light diffusing optical fiber 110 decays, the amount of light diffusing from the outer surface 128 of the light diffusing optical fiber 110 along the diffusion length remains substantially constant, providing uniform illumination. As used herein, “uniform illumination” refers to illumination along the length of the light diffusing optical fiber 110 in which the intensity of light emitted from the light diffusing optical fiber 110 does not vary by more than 25% over the specified length.
(16) Moreover, by shortening the equilibrium coupling length, peak intensity may be reached closer to the first end 112 of the light diffusing optical fiber 110 and the length of the light diffusing optical fiber 110 emitting uniform illumination may be maximized. While not intending to be limited by theory, when the effective numerical aperture NA.sub.0 of the light output device 140 is lower than the numerical aperture NA.sub.LDF of the light diffusing optical fiber 110, the equilibrium coupling length may be reduced by aligning the light output device 140 and the first end 112 of the light diffusing optical fiber 110 relative to one another such that light output by the light output device 140 irradiates the end face 116, 116′ at an incident angle θ.sub.i that is non-orthogonal to the end face 116, 116′, as depicted in
(17) The incident angle θ.sub.i is related to a relative relationship between the numerical aperture NA.sub.LDF of the light diffusing optical fiber 110 and the effective numerical aperture NA.sub.0 of the light output device 140. For example, the incident angle θ.sub.i may be within approximately 10° of sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.0, for example, within 9°, 8°, 7°, 6°, 5°, 4°, 3, 2°, 1°, or the like. In some embodiments, the incident angle θ.sub.i may be approximately equal to sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.0. As non-limiting examples, the incident angle θ.sub.i may be from about 5° to about 25°, for example, about 10° to about 25°, 10° to about 20°, 15° to about 25°, 5° to about 15, 12° to about 16°, 5° to about 25° or the like. As one non-limiting example, numerical aperture NA.sub.LDF of the light diffusing optical fiber 110 comprises 0.53 and the effective numerical aperture NA.sub.0 of the light output device 140 comprises 0.25 such that sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.0 is about 17.5°. Examples of the light diffusing optical fiber 110 described herein may comprise a numerical aperture NA.sub.LDF of from about 0.25 to about 0.55, such as about 0.3, 0.35, 0.4, 0.45, 0.5, 0.53, or the like, for example, about 0.25 to about 0.53 and examples of the light output device 140 described herein may comprise an effective numerical aperture NA.sub.0 of from about 0.1 to about 0.3, such as about 0.12, 0.15, 0.2, 0.25, or the like, for example, about 0.12 to about 0.3.
(18) Referring now to
(19) In operation, when light output by the light source 142 of the light output device 140 irradiates the end face 116, 116′ of the first end 112 of the light diffusing optical fiber 110 at the incident angle θ.sub.i, the equilibrium coupling length may comprise a distance of about 15% of the diffusion length or less, for example about 10% of the diffusion length or less, about 5% of the diffusion length or less, about 3% of the diffusion length or less, or the like, such as about 0.5% to about 15% of the diffusion length, for example, about 1% to about 10% of the diffusion length, about 2% to about 5% of the diffusion length, or the like. Further, when light output by the light source 142 of the light output device 140 irradiates the end face 116, 116′ of the first end 112 of the light diffusing optical fiber 110 at the incident angle θ.sub.i, the incident angle θ.sub.i induces a coupling loss of about 3 dB or less at the end face 116, 116′, for example, about 2 dB or less, 1.5 dB or less, 1 dB or less, 0.5 dB or less, 0.2 dB or less, 0.1 dB or less, or the like.
(20) Referring again to
(21) The light output device 140 may further comprise a lens 144 optically coupled to the light source 142, as depicted in
(22) The light output device 140 may also comprise an optical delivery fiber 146 optically coupled to the light source 142, as depicted in
(23) In some embodiments, no intervening optical components are positioned between the light source 142 and the end face of the first end of the light diffusing optical fiber such that the effective numerical aperture NA.sub.0 of the light output device is a numerical aperture NA.sub.S of the light source. While a single light output device 140 is depicted in
(24) In operation, because light emitted by the light source 142 is scattered into the surrounding environment by the light diffusing optical fiber 110, the light source 142 may be positioned at a location remote from the light diffusing optical fiber 110. Accordingly, any thermal heat generated by the light source 142 may be transferred away from the light source 142 to locations remote from both the light source 142 and the light diffusing optical fiber 110. Thus, the temperature of the light diffusing optical fiber 110 may remain substantially similar to the ambient temperature of the surrounding environment and the lighting unit may be described as a thermally “cool” lighting unit. Further, spatially separating the light diffusing optical fiber 110 and the light source 142 may provide additional design flexibility to the illumination system 100.
(25) Referring now to
(26) Referring still to
(27) In embodiments in which the nano-sized structures 125 comprise gas filled voids, the gas filled voids may be arranged in a random or organized pattern and may run parallel to the length of the light diffusing optical fiber 110 or may be helical (i.e., rotating along the long axis of the light diffusing optical fiber 110). Further, the light diffusing optical fiber 110 may comprise a large number of gas filled voids, for example more than 50, more than 100, or more than 200 voids in the cross section of the fiber. The gas filled voids may contain, for example, SO.sub.2, Kr, Ar, CO.sub.2, N.sub.2, O.sub.2, or mixtures thereof. However, regardless of the presence or absence of any gas, the average refractive index in region of the core 120, the cladding 122, or the core-cladding boundary that comprises the plurality of nano-sized structures 125 is lowered due to the presence of voids. Further, the plurality of nano-sized structures 125 such as voids can be randomly or non-periodically disposed in the core 120, the cladding 122, or the core-cladding boundary, however, in other embodiments the voids may be periodically disposed.
(28) The cross-sectional size (e.g., diameter) of the voids, such as gas filled voids (or other scattering particles) may be from about 10 nm to about 10 μm and the length may vary from about 1 μm to about 50 m. In some embodiments, the cross sectional size of the voids (or other scattering particles) is about 10 nm, 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, 120 nm, 140 nm, 160 nm, 180 nm, 200 nm, 250 nm, 300 nm, 400 nm, 500 nm, 600 nm, 700 nm, 800 nm, 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, or 10 μm. In some embodiments, the length of the voids is about 1 μm, 2 μm, 3 μm, 4 μm, 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, 70 μm, 80 μm, 90 μm, 100 μm, 200 μm, 300 μm, 400 μm, 500 μm, 600 μm, 700 μm, 800 μm, 900 μm, 1000 μm, 5 mm, 10 mm, 50 mm, 100 mm, 500 mm, 1 m, 5 m, 10 m, 20 m, or 50 m.
(29) Referring still to
(30) In some embodiments, the scattering material may comprise a sublayer within the scattering layer 132. For example, in some embodiments, the sublayer may have a thickness of about 1 μm to about 5 μm. In other embodiments, the thickness of the particle sublayer and/or the concentration of the scattering material (e.g., scattering particles) in the scattering layer 132 may be varied along the axial length of the light diffusing optical fiber 110 so as to provide more uniform variation in the intensity of light scattered from the light diffusing optical fiber 110 at large angles (i.e., angles greater than about 15 degrees). For example, the angular illumination for all viewing angles between 40 and 120 degrees is within 50% of maximum illumination, and in some embodiments within 30%. In some embodiments, the angular illumination for all viewing angles between 40 and 120 degrees is within 30% of maximum illumination, and in some embodiments within 25%.
(31) In some embodiments the scattering material within the scattering layer 132 could be any scattering material that has a refractive index differential from the base material of the scattering layer 132 (e.g. a base polymer) of more than 0.05 (e.g., the difference in refractive indices between the base material and the scattering material is greater than 0.05). In some embodiments, the difference in refractive indices between base material and the scattering material is at least 0.1. That is, the index of refraction of the scattering material may be at least 0.1 larger than the index of refraction of the base material (e.g., of the polymer or other matrix material) of the scattering layer 132. The scattering material can be solid particles (e.g., organic or inorganic solid particles), liquid droplets, or gas bubbles. Example solid organic particles include pigments, polymers, or any organic material that can be incorporated into the base material as a powder. Further, scattering particles may be generated in-situ, via crystallization and/or phase separation, for example, polyethylene, polypropylene, syndiotactic polystyrene, nylon, polyethylene terephthalate, polyketones, and polyurethanes where the urethane functional groups align and crystallize during solidification. For example, during the cure or solidification of the material that becomes the scattering layer 132, crystals may form that function as light scattering sites. Further, when the scattering layer 132 is cured and/or solidified, the material of the scattering layer (e.g., the base material and the scattering material) may because incompatible causing the material to phase separate, forming droplets or particles that can scatter light, thus forming scattering sites. Examples of these would be, but are not limited to, styrene-butadiene-styrene block copolymers, polymethyl methacrylate in polystyrene, and acrylonitrile-butadiene-styrene.
(32) If the scattering material is inorganic, the scattering particles can be, for example, pigments, oxides, or mineral fillers. Both organic and inorganic scattering particles can be generated, from grinding a solid, or may comprise small particles initially (for example, from emulsion polymerization or solgels). In some embodiments, the solid scattering particles are inorganic oxides like silica, alumina, zirconia, titania, cerium oxide, tin oxide, and antimony oxide. Ground glass, ceramics, or glass-ceramics can also be utilized as scattering particles. Ground silicates or mineral fillers like quartz, talc, mullite, cordierite, clay, nepheline syenite, calcium carbonate, aluminum trihydrate, barium sulfate, wallastonite, mica, feldspar, pyrophyllite, diatomite, perlite, and cristobalite can utilized in scattering layer 132 as scattering particles, to provide the uniform angular illumination intensity of the diffused light.
(33) In embodiments in which the scattering material comprises scattering particles, the cross-sectional size of the scattering particles within the scattering layer 132 may comprise 0.1λ to 10λ, where λ is the wavelength of light propagating through the light diffusing optical fiber 110. In some embodiments, the cross-sectional size of the scattering particles is greater than 0.2λ and less than 5λ, for example, between 0.5λ and to 2λ. The amount of scattering particles can vary from about 0.005% to 70% by weight, for example, 0.01% to 60%, 0.02% to 50%, or the like. In general, the thinner the scattering layer 132, the larger amount of scattering particles should to be present within that scattering layer 132.
(34) Referring now to
(35) Referring still to
(36) Referring again to
(37) The method next comprises altering a relative angular position between the light output device 140 and the end face 116, 116′ of the first end 112 of the light diffusing optical fiber 110 such that light output by the light source 142 of the light output device 140 is directed into the end face 116, 116′ of the first end 112 of the light diffusing optical fiber 110 at a second incident angle θ.sub.i1. The second incident angle θ.sub.i2 is different than the first incident angle θ.sub.i1 but is still non-orthogonal to the end face 116, 116′ of the first end 112 of the light diffusing optical fiber 110. Further, the second incident angle θ.sub.i2 may be within approximately 10° of sin.sup.−1 NA.sub.LDF−sin.sup.−1 NA.sub.0, for example, within 9°, 8°, 7°, 6°, 5°, 4°, 3, 2°, 1°, or the like. Further, the second incident angle θ.sub.i2 may be from about 5° to about 25°, for example, about 10° to about 25°, 10° to about 20°, 15° to about 25°, 5° to about 15°, 12° to about 16°, 5° to about 25° or the like. Altering the relative angular position between the light output device 140 and the end face 116, 116′ of the first end 112 of the light diffusing optical fiber 110 may comprise altering the position (e.g., moving) of one or more of optical components of the light output device 140, altering the position (e.g., moving) the first end 112 of the light diffusing optical fiber 110, or a combination thereof.
(38) Referring still to
(39) For the purposes of describing and defining the present inventive technology, it is noted that reference herein to a variable being a “function” of a parameter or another variable is not intended to denote that the variable is exclusively a function of the listed parameter or variable. Rather, reference herein to a variable that is a “function” of a listed parameter is intended to be open ended such that the variable may be a function of a single parameter or a plurality of parameters.
(40) It is also noted that recitations herein of “at least one” component, element, etc., should not be used to create an inference that the alternative use of the articles “a” or “an” should be limited to a single component, element, etc.
(41) It is noted that recitations herein of a component of the present disclosure being “configured” in a particular way, to embody a particular property, or function in a particular manner, are structural recitations, as opposed to recitations of intended use. More specifically, the references herein to the manner in which a component is “configured” denotes an existing physical condition of the component and, as such, is to be taken as a definite recitation of the structural characteristics of the component.
(42) For the purposes of describing and defining the present inventive technology it is noted that the terms “substantially” and “about” are utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. The terms “substantially” and “about” are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
(43) Having described the subject matter of the present disclosure in detail and by reference to specific embodiments thereof, it is noted that the various details disclosed herein should not be taken to imply that these details relate to elements that are essential components of the various embodiments described herein, even in cases where a particular element is illustrated in each of the drawings that accompany the present description. Further, it will be apparent that modifications and variations are possible without departing from the scope of the present disclosure, including, but not limited to, embodiments defined in the appended claims. More specifically, although some aspects of the present disclosure are identified herein as preferred or particularly advantageous, it is contemplated that the present disclosure is not necessarily limited to these aspects.
(44) It is noted that one or more of the following claims utilize the term “wherein” as a transitional phrase. For the purposes of defining the present inventive technology, it is noted that this term is introduced in the claims as an open-ended transitional phrase that is used to introduce a recitation of a series of characteristics of the structure and should be interpreted in like manner as the more commonly used open-ended preamble term “comprising.”