Method for changing plates on a cylinder

Abstract

A method and device change printing plates on a cylinder. The method includes opening a first clamping device and releasing a leading edge of a first printing plate and opening a second clamping device and releasing a trailing edge of the first printing plate. The first and second clamping devices are both opened before a first rotation process of a cylinder. The cylinder is rotated during the first rotation process in a first direction to dismount the first printing plate from a circumferential surface of the cylinder. The cylinder is rotated in a second rotation process in an opposite second direction to mount a second printing plate replacing the first printing plate to the circumferential surface of the cylinder. Because the first clamping device and the second clamping device are both opened before the first rotation of the cylinder, the set-up period required for a printing plate change is reduced.

Claims

1. A method for changing printing plates on cylinders, which comprises the steps of: opening a first clamping device and releasing a leading edge of a first printing plate; opening a second clamping device and releasing a trailing edge of the first printing plate, wherein the first clamping device and the second clamping device are both opened before a first rotation process of a cylinder is performed; rotating the cylinder to perform the first rotation process in a first direction to dismount the first printing plate from a circumferential surface of the cylinder, the first clamping device and the second clamping device both remaining open during the first rotation process; and rotating the cylinder to perform a second rotation process in a second direction, being opposite to the first direction, to mount a second printing plate replacing the first printing plate to the circumferential surface of the cylinder, the first clamping device and the second clamping device both remaining open during a period between the first rotation process and the second rotation process; rotating the cylinder to perform an intermediate rotation in the second direction during which the first clamping device and the second clamping device both remain open, the intermediate rotation occurring between the first and second rotation processes.

2. The method according to claim 1, which further comprises closing the first clamping device before performing the second rotation process.

3. The method according to claim 2, which further comprises closing the second clamping device after the second rotation process is performed.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

(1) FIGS. 1 to 7 are diagrammatic, side views of a preferred embodiment of a device according to the invention; and

(2) FIG. 8 is a block diagram of a preferred embodiment of the device according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

(3) Referring now to the figures of the drawings in detail and first, particularly to FIGS. 1-7 thereof, there is shown schematic side views of a preferred embodiment of a device of the invention during a step-by-step implementation of a preferred embodiment of the method of the invention.

(4) FIG. 1 illustrates a printing press 1, in particular a sheet-processing lithographic offset printing press, containing an automated plate changing device 2 and a cylinder 3, in particular a printing plate cylinder or forme cylinder. The plate changing device includes a first pivoting guide 2a and a second pivoting guide 2b for printing plates to be changed and non-illustrated rollers. The cylinder and the plate changing device are supported on/fixed to non-illustrated side walls of the printing machine. A control unit that is provided to implement the automated printing plate change is likewise not illustrated. The control unit controls the rotary movements of the cylinders, the pivoting movements of the guides, and the translatory movements of the printing plates to be changed via drives, which are likewise not illustrated.

(5) The cylinder has an axis 3a and a circumferential surface 4. A first printing plate 5 is received/mounted to the surface 4. A leading edge 5a of the first printing plate 5 is held in a first clamping device 9 and a trailing edge 5b of the first printing plate is held in a second clamping device 10. The first clamping device is preferably embodied as a known clamping bar for the leading edge 5a. The second clamping device is preferably embodied as a known tensioning bar for a trailing edge 5a.

(6) FIG. 1 shows the cylinder 3 in a first stand-by position after a first print job has been completed. The first printing plate 5 has thus been used in a printing operation.

(7) FIG. 2 illustrates the same cylinder 3 during a rotation (first rotation) in a first direction 7. FIG. 2 shows that the second clamping device 10 has previously been opened in accordance with the invention and remained open and that the trailing edge 5b of the printing plate 5 has previously been released. The trailing edge has been moved out of the second clamping device or has flipped out of the latter and now rests upon the first guide 2a, along which it is moved into the plate changing device 2 by the rotary movement 7. For this purpose, the first guide 2a has previously been moved into a printing plate changing position.

(8) In accordance with the invention, the first clamping device 9 has likewise previously been opened and remained open and the leading edge 5a of the printing plate 5 has previously been released and remained released. Yet during the first rotation, the leading edge remains in the second clamping device.

(9) Thus in accordance with the invention, both clamping devices 9 and 10 have been opened and remain opened during the first rotation.

(10) FIG. 3 illustrates the same cylinder 3 in a second stand-by position different from the first stand-by position. FIG. 3 indicates that now the first clamping device 9 is likewise open. As a consequence, the leading edge 5a of the printing plate has been released and moved out of the first clamping device. The printing plate 5, which has been removed from the cylinder 7 in its entirety and has been dismounted from the cylinder surface 4, is now located in the plate changing device 2. The printing plate may be pushed into the plate changing device by the cylinder.

(11) In the stand-by position of the cylinder 3 shown in FIG. 3, both clamping devices 9 and 10 remain open.

(12) FIG. 4 illustrates the same cylinder 3 in a third stand-by position different from the second stand-by position. The third stand-by position is the result of an intermediate rotation out of the second stand-by position shown in FIG. 3. For this purpose, the cylinder 3 has been rotated into a second direction 8 (cf. FIG. 5).

(13) In FIG. 4, the second guide 2b of the plate changing device 2 has been pivoted into a position for feeding a second printing plate 6. A leading edge 6a of the second printing plate 6 is introduced into the first clamping device 9. Then the first clamping device 9 closes. The second clamping device 10 remains open.

(14) FIG. 5 illustrates the same cylinder 3 during a rotation 8 (second rotation) in a direction opposite that of rotation 7 (shown, for instance, in FIG. 2). Due to this rotation, the second printing plate 6 is pulled out of the plate changing device 2 and applied/mounted to the circumferential surface 4 of the cylinder 3.

(15) FIG. 6 illustrates the same cylinder 3 in a fourth stand-by position different from the third stand-by position. In this position, a trailing edge 6b of the second printing plate 6 is pushed into the second clamping device 10. This process requires a pressure element, which is not illustrated in FIG. 6. The pressure element may be a pressure roller or a pressure bar.

(16) FIG. 7 illustrates the same cylinder 3 in the fourth stand-by position shown in FIG. 6, but with the trailing edge 6b inserted into and clamped in the clamping device 10. Thus in the fourth stand-by position, the first and second clamping devices 9, 10 are closed. The first and second guides 2a and 2b have been pivoted back into the plate changing device 2.

(17) The cylinder 3 with the newly-mounted second printing plate 6 is now ready for a following print job.

(18) FIG. 8 is a schematic representation of a preferred embodiment of the pneumatic assembly of a device of the invention.

(19) FIG. 8 schematically shows the cylinder 3 and an interior 3b of the cylinder. A first pneumatic cylinder 11 and a second pneumatic cylinder 12 are disposed in the interior of the cylinder. The first pneumatic cylinder 11 is assigned to the first clamping device 9 and the second pneumatic cylinder 12 is assigned to the second clamping device 10.

(20) A first, second, and third compressed air source 13, 14, and 15 are provided outside the cylinder 3. A rotary joint 16 for pneumatic lines is disposed between the compressed air sources and the cylinder.

(21) A first pneumatic line 17 runs from the first compressed-air source 13 to the first pneumatic cylinder 11, allowing the latter to be operated and its cylinder piston 11a to be extended. A second pneumatic line 18 runs from the second compressed-air source 14 to the second pneumatic cylinder 12, allowing the latter to be operated and the cylinder piston 12a thereof to be extended. A third pneumatic line 19 runs from the third compressed-air source 15 to the second pneumatic cylinder 12, allowing the cylinder piston 12a thereof to be retracted. A fourth pneumatic line 20 runs to the first pneumatic cylinder 11, allowing the cylinder piston 11a thereof to be retracted.

(22) FIG. 8 further illustrates a first releasable check valve 21 and a second releasable check valve 22. The first check valve 21 is located in the first pneumatic line 17. The second check valve 22 is located in the second pneumatic line 18. A first control line 23 connects the first check valve 21 and the second pneumatic line 18. A second control line 24 connects the second check valve 22 and the third pneumatic line 19. The first check valve 21 may be released by means of the first control line 23 and the second check valve 22 may be released by means of the second control line 24.

(23) The table illustrated below indicates a preferred logic circuitry for the method of the invention and the device of the invention:

(24) TABLE-US-00001 Valves clamping open open close device mode clamping tensioning tensioning clamping tensioning Logic Circuitry: bar bar bar bar bar valve reference numeral 21  22 22 clamping device 9 10 reference numeral basic condition 0 0 0 closed closed release the trailing edge 1 1 0 open open 1 0 0 open open 0 0 0 open open release the leading 0 (1) 0 0 open open edge clamp the leading edge 0 1 0 closed open 0 0 0 closed open clamp trailing edge 0 0 1 closed closed basic condition 0 0 0 closed closed

(25) “0” in the table means that the check valve 21 or 22 in question is closed and “1” means that the corresponding check valve 21 or 22 is released.

(26) When the printing plate 5 is to be released, the air controlling valve 21 (“open clamping bar”) is operated via control line 23 and the air controlling valve 22 (“open tensioning bar”) is operated via control line 24, i.e. the valves are released. The clamping bar 9 and the tensioning bar 10 are open.

(27) Then valve 22 is switched off/reclosed. The tensioning bar 10 remains open because of the air that is trapped in pneumatic line 18. Then valve 21 is switched off/reclosed to “open the clamping bar”. The tensioning bar likewise remains open because air is trapped in pneumatic line 17.

(28) Now the printing plate 5 is pushed out and finally pulled out of the first clamping device 9 (clamping the leading edge).

(29) Subsequently, the leading edge 6a of the new printing plate 6 is introduced into the first clamping device 9. Valve 22 is actuated (“open the tensioning bar”) by means of pneumatic line 18 to release valve 21 and close clamping bar 9. Then the “open the tensioning bar” mode is switched off.

(30) Subsequently, the new printing plate 6 is pulled in and the plate cylinder is moved to a “push in the trailing edge” position. The trailing edge 6b is inserted into the tensioning bar 10 and valve 22 is actuated to de-aerate. The tensioning bar 10 closes and tensions the printing plate. Finally, valve 22 is switched off/reclosed to switch off the “close tensioning bar” mode.

(31) The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention: 1 printing press 2 plate changing device 2a first (pivoting) guide 2b second (pivoting) guide 3 cylinder 3a axis 3b interior of the cylinder 4 circumferential surface 5 first printing plate 5a leading edge of the first printing plate 5b trailing edge of the first printing plate 6 second printing plate 6a leading edge of the second printing plate 6b trailing edge of the second printing plate 7 first direction 8 second direction 9 first clamping device (clamping bar for the leading edge) 10 second clamping device (tensioning bar for the trailing edge) 11 first pneumatic cylinder 11a first cylinder piston 12 second pneumatic cylinder 12a second cylinder piston 13 first compressed-air source 14 second compressed-air source 15 third compressed-air source 16 rotary joint 17 first pneumatic line 18 second pneumatic line 19 third pneumatic line 20 fourth pneumatic line 21 first check valve (releasable) 22 second check valve (releasable) 23 first control line 24 second control line