CONTAINER ARRANGEMENT FOR A VEHICLE

Abstract

A container assembly for a vehicle, having a container which is arranged in a closed cavity of a vehicle body structure, and methods for producing a vehicle body structure having such a container assembly for a vehicle. At least one mechanical interface having a container-side first attachment part and a vehicle-side second attachment part is provided, which is embodied both for fastening the container on the vehicle body structure and also for filling and/or emptying the container.

Claims

1-10. (canceled)

11. A container assembly for a vehicle, having a container which is arranged in a closed cavity of a vehicle body structure, wherein at least one mechanical interface having a container-side first attachment part and a body-side second attachment part is provided, which is embodied both for fastening the container on the vehicle body structure and also for filling and/or emptying the container.

12. The container assembly according to claim 11, wherein a material expandable by temperature action is introduced into a circumferentially formed gap between a shell of the container and a wall of the cavity formed by the vehicle body structure.

13. The container assembly according to claim 12, wherein the material expanded by temperature action fills up the circumferential gap between the shell and the wall of the cavity at least in regions.

14. The container assembly according to claim 11, wherein the container includes an internal support structure for stabilization and/or for suppressing sloshing noises.

15. The container assembly according to claim 14, wherein the internal support structure comprises at least one open-cell molded foam part or at least one ribbed injection-molded part.

16. The container assembly according to claim 11, wherein the first attachment part is embodied as an attachment plate, which includes at least one fluid duct and first fastening means, which interact with second fastening means of the second attachment part to fasten the container on the vehicle body structure.

17. The container assembly according to claim 12, wherein the shell of the container is constructed in multiple layers from natural rubber and/or synthetic rubber, which are vulcanized accordingly.

18. The container assembly according to claim 16, wherein the first attachment part is vulcanized into the shell of the container.

19. A method for producing a vehicle body structure having at least one closed cavity and a container assembly according to claim 11, comprising the following steps: pre-finishing the vehicle body structure up to the point where accessibility of the cavity is still provided, introducing the container into the still accessible cavity, wherein a material expandable by temperature action is introduced between the shell of the cavity and the wall of the cavity formed by the vehicle body structure in such a way that a circumferentially formed gap remains between the shell of the container and the wall of the cavity formed by the vehicle body structure, fixing the container by means of the mechanical interface, closing possible openings of the container, completing the vehicle body structure and closing the cavity, heating the vehicle body structure in such a way that the expandable material expands, in particular during a coating process of the vehicle body structure, and fills up the circumferential gap at least in regions and the container is thus further fixed.

20. The method according to claim 19, wherein the expandable material is applied as a layer at least in regions to an outside of the shell and/or to an inside of the wall of the cavity.

21. The container assembly according to claim 12, wherein the container includes an internal support structure for stabilization and/or for suppressing sloshing noises.

22. The container assembly according to claim 13, wherein the container includes an internal support structure for stabilization and/or for suppressing sloshing noises.

23. The container assembly according to claim 12, wherein the first attachment part is embodied as an attachment plate, which includes at least one fluid duct and first fastening means, which interact with second fastening means of the second attachment part to fasten the container on the vehicle body structure.

24. The container assembly according to claim 13, wherein the first attachment part is embodied as an attachment plate, which includes at least one fluid duct and first fastening means, which interact with second fastening means of the second attachment part to fasten the container on the vehicle body structure.

25. The container assembly according to claim 14, wherein the first attachment part is embodied as an attachment plate, which includes at least one fluid duct and first fastening means, which interact with second fastening means of the second attachment part to fasten the container on the vehicle body structure.

26. The container assembly according to claim 15, wherein the first attachment part is embodied as an attachment plate, which includes at least one fluid duct and first fastening means, which interact with second fastening means of the second attachment part to fasten the container on the vehicle body structure.

27. The container assembly according to claim 13, wherein the shell of the container is constructed in multiple layers from natural rubber and/or synthetic rubber, which are vulcanized accordingly.

28. The container assembly according to claim 14, wherein the shell of the container is constructed in multiple layers from natural rubber and/or synthetic rubber, which are vulcanized accordingly.

29. The container assembly according to claim 15, wherein the shell of the container is constructed in multiple layers from natural rubber and/or synthetic rubber, which are vulcanized accordingly.

30. The container assembly according to claim 16, wherein the shell of the container is constructed in multiple layers from natural rubber and/or synthetic rubber, which are vulcanized accordingly.

Description

[0018] An exemplary embodiment of the invention is illustrated in the drawings and is explained in greater detail in the following description. In the drawings, identical reference signs identify components or elements which execute identical or similar functions. In the figures:

[0019] FIG. 1 shows a schematic sectional illustration of an exemplary embodiment of a container assembly according to the invention for a vehicle during the production of a vehicle body structure in a first state before heating of the vehicle body structure; and

[0020] FIG. 2 shows a schematic sectional illustration of the container assembly according to the invention for a vehicle from FIG. 1 in a second state after the heating of the vehicle body structure.

[0021] As is apparent from FIGS. 1 and 2, the illustrated exemplary embodiment of a container assembly 1 for a vehicle includes a container 10, which is arranged in a closed cavity 5 of a vehicle body structure 3.

[0022] According to the invention, at least one mechanical interface 14 having a container-side first attachment part 14.1 and a body-side second attachment part 14.2 is provided, which is embodied both for fastening the container 10 on the vehicle body structure 3 and also for filling and/or emptying the container 10.

[0023] The vehicle body structure 3 preferably consists of metallic material such as steel and/or aluminum, the use of plastic components is also possible in isolated cases. For example, sheet metal plates, profiles, or cast parts can be present as semifinished products. Passages, holes, embossments, beads, etc. can be present in the components. Burrs can be present on the material edges. In order to enable the flooding of the cavity 5 with CDC liquid and the draining in the later process, holes having a diameter of approximately 20 mm are provided. The closed cavities 5 in the vehicle body structure result due to the arrangement and/or interleaving of the individual components of the vehicle body structure 3. The components are assembled in succession in the vehicle body construction, so that the cavities 5 are accessible at certain points in time during the manufacturing. After completion of the vehicle body construction, the cavities 5 are closed and are thus no longer accessible.

[0024] The container 10 includes a prefinished dimensionally stable but nonetheless flexible shell 12. The shell 12 of the container 10 is constructed in the illustrated exemplary embodiment close to the final contour in multiple layers from natural rubber and/or synthetic rubber, which are vulcanized accordingly. The number or thickness of the layers, the arrangement thereof, and the material composition thereof are adapted with respect to strength and resistance to the later functionality. Inserts, for example in the form of wire fabrics, between the individual layers are conceivable for mechanical support.

[0025] As is furthermore apparent from FIGS. 1 and 2, the shell 12 of the container 10 encloses an internal support structure 18, which remains in the container 10. The internal support structure 18 has the task of stabilizing the container 10 and preventing or at least suppressing sloshing noises. In the illustrated exemplary embodiment, the internal support structure 18 is formed as an open-celled molded foam part, which is adapted accordingly to the functional and manufacturing conditions, for example to the heat stress during the passage through the thermal dryer of the paint shop. Alternatively, the internal support structure 18 can also consist of ribbed injection-molded parts, which are produced, for example from glass-fiber-reinforced polyamide.

[0026] As is furthermore apparent from FIG. 1, a material expandable by temperature action is introduced into a circumferentially formed gap 7 between the shell 12 of the container 10 and a wall of the cavity 5 formed by the vehicle body structure 3. As is furthermore apparent from FIG. 1, in the illustrated exemplary embodiment, the expandable material is applied as a layer 16 only to an outside of the shell 12 of the container 10. The container 10 is formed close to the final contour, wherein the gap 7 remaining between the container 10 having the applied expandable layer 16 and the wall of the vehicle body structure 3 delimiting the cavity 5 preferably has a width of 5 to 10 mm, in order to provide a clearance for the installation of the container 10 and, in the later process during the production of the vehicle body structure 3, to enable the flooding of the cavity 5 with CDC liquid and the draining of the CDC liquid. The container 10 only touches the vehicle body structure 3 at the mechanical interface 14.

[0027] As is furthermore apparent from FIG. 2, the material of the expanded layer 16A expanded by temperature action completely fills up the circumferential gap 7 between the shell 12 and the wall of the cavity 5 in the illustrated exemplary embodiment. In an exemplary embodiment of the container assembly 1 which is not shown, the material of the expanded layer 16A expanded by temperature action only fills up the circumferential gap 7 between the shell 12 and the wall of the cavity 5 in regions or in sections. In a further exemplary embodiment which is not shown, the expandable material is applied as the layer 16 only to an inside of the wall of the cavity 5. Alternatively, the expandable material can be applied in a further exemplary embodiment of the container assembly 1 which is not shown both to the outside of the shell 12 and also to the inside of the wall of the cavity 5. In principle, it would also be possible to apply the expandable layer 16 to an additional carrier and to also fasten this in the cavity 5. Preferably an expandable foam based on rubber or epoxy resin, which can increase in volume in the process sequence, for example due to the heat action during the passage through a paint dryer, can be used as the expandable material. This material is dry to the touch after application, but is still reactive. Of course, other suitable expandable materials can also be used.

[0028] As is furthermore apparent from FIGS. 1 and 2, the first attachment part 14.1 embodied as an attachment plate is integrated at a point of the container 10 in the illustrated exemplary embodiment. In the illustrated exemplary embodiment, the first attachment part 14.1 is vulcanized into the multilayer shell 12. The first attachment part 14.1 embodied as an attachment plate can consist of a metallic material and/or of plastic. The first attachment part 14.1 comprises means for connecting the container 10 to the vehicle body structure 3. Moreover, the first attachment part 14.1 in the illustrated exemplary embodiment comprises a first fluid duct 14.3, which acts as a supply and can be connected to a supply hose, and a second fluid duct 14.4, which acts as a drain and can be connected to a drain hose. Furthermore, the first attachment part 14.1 comprises a sensor system 14.5, via which, for example, a fill level in the container 10 or properties of the filled fluid, for example temperature, pressure, etc., can be ascertained. The second attachment part 14.2 is provided on at least one point of the wall of the vehicle body structure 3 delimiting the cavity 5 as a counterpart to the first attachment part 14.1 having corresponding openings and fastening means. The first attachment part 14.1 and the second attachment part 14.2 together form the mechanical interface 14 for the fastening of the container 10 in the vehicle body structure 3 and for the filling and emptying of the container 10.

[0029] The method according to the invention for producing a vehicle body structure 3 having at least one closed cavity 5 and such an above-described container assembly 1 comprises the following steps: Pre-finishing the vehicle body structure 3 up to the point where accessibility to the cavity 5 is still provided. Introducing the container 1 into the still accessible cavity 5, wherein a material expandable by temperature action is introduced between the shell 12 of the container 10 and the wall of the cavity 5 formed by the vehicle body structure 3 so that a circumferentially formed gap 7 remains between the shell 12 of the container 10 and the wall of the cavity 5 formed by the vehicle body structure 3. Fixing the container 10 by means of the mechanical interface 14 and closing possible openings of the container 10, for example by valves, caps, etc. Completing the vehicle body structure 3 and closing the cavity 5. Heating the vehicle body structure 3 in such a way that the expandable material expands, in particular during a coating process of the vehicle body structure 3, and fills up the circumferential gap 7 at least in regions and the container 10 is thus further fixed.

[0030] During the coating process, the entire vehicle body passes through painting processes including cleaning, CDC flooding, painting, and drying. In the material selection for the container assembly 1 according to the invention, various process limits, for example low firing temperatures of up to 160° C. in the bottom region for a duration of up to approximately 20 minutes or high firing temperatures of up to 205° C. in the roof region for a duration of approximately 20 minutes during the cathodic dip coating (CDC) are taken into consideration. Moreover, various dryers are passed through, for example filler dryers, clear lacquer dryers having a standstill time of approximately 45 minutes at temperatures of up to 210° C. As a result of the temperature increase during the dryer pass, the internal pressure rises in the previously close container 10 by approximately 0.6 bar. The resulting force action outward leads to pressing of the container 10 or the shell 12 of the container having the layer 16 made of expandable material against the wall of the vehicle body structure 3 delimiting the cavity 5. In individual cases, pressure-reducing measures, for example overpressure valves or pressure-increasing measures, for example pre-tensioning with overpressure, can be performed if the respective application requires it.

[0031] During the first pass through a dryer, the material expands and the expanded layer 16A around the container 10 completely fills up the circumferential gap 7 between the shell 12 and the wall of the cavity 5 in the illustrated exemplary embodiment. Due to the pressing of the container 10 against the wall of the vehicle body structure 3 delimiting the cavity 5, the formation of a good adhesion of the expanded layer 16A on the surrounding surfaces is promoted. In the installation region, the attached closures of the container 10 are removed and corresponding hoses for the fluid ducts 14.3, 14.3 and electrical cables for the sensor 14.5 are attached.

LIST OF REFERENCE SIGNS

[0032] 1 container assembly [0033] 3 vehicle body structure [0034] 5 cavity [0035] 7 gap [0036] 10 container [0037] 12 shell [0038] 14 mechanical interface [0039] 14.1 first (body-side) attachment part [0040] 14.2 second (container-side) attachment part [0041] 14.3 first fluid duct (supply) [0042] 14.4 second fluid duct (drain) [0043] 14.5 sensor system [0044] 16 expandable layer [0045] 16A expanded layer [0046] 18 support structure