Rotor blade arrangement
11111816 · 2021-09-07
Assignee
Inventors
Cpc classification
F05D2260/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/666
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/961
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The blades for a rotor of a gas turbine engine are all manufactured to the same design. However, manufacturing tolerances mean that in practice each individual blade is different to the others. It is proposed to arrange the blades around the circumference of the rotor in a manner that limits excessive stress being induced in the blades due to differences in the vibration response between a given blade and its two neighbouring blades.
Claims
1. A rotor for a gas turbine engine comprising a rotor hub and a plurality of rotor blades, each rotor blade being attached to the rotor hub at a rotor blade root, wherein: the plurality of rotor blades are arranged circumferentially around the rotor hub such that each rotor blade has two neighbouring rotor blades; the plurality of rotor blades have a critical mode shape that is excited at a frequency that corresponds to an excitation frequency in use; each rotor blade of the plurality of rotor blades has a respective critical mode stiffness that is the stiffness of the respective blade in the critical mode shape, wherein the plurality of rotor blades define a median critical mode stiffness, and wherein the respective critical mode stiffness of each rotor blade is greater than, less than, or equal to the median critical mode stiffness; for a majority of rotor blades in a first set of rotor blades that have a critical mode stiffness greater than the median critical mode stiffness, at least one of the neighbouring rotor blades also has a critical mode stiffness greater than the median; and for a majority of rotor blades in a second set of rotor blades that have a critical mode stiffness less than the median critical mode stiffness, at least one of the neighbouring rotor blades also has a critical mode stiffness less than the median critical mode stiffness.
2. The rotor according to claim 1, wherein for all rotor blades that do not define or exhibit the median critical mode stiffness: rotor blades of the first set of rotor blades have at least one neighbouring rotor blade that also has a critical mode stiffness greater than the median critical mode stiffness; and rotor blades of the second set of rotor blades that have a critical mode stiffness less than the median critical mode stiffness have at least one neighbouring rotor blade that also has a critical mode stiffness less than the median critical mode stiffness.
3. The rotor according to claim 1, wherein: The plurality of rotor blades form a third rotor blade set comprising a total number of n rotor blades, the standard deviation of the critical mode stiffness of the rotor blades in the third rotor blade set being given by σ.sub.k; and for the majority of the plurality of rotor blades, the difference between the critical mode stiffness of the rotor blade and the critical mode stiffness of at least one of its neighbouring rotor blades is less than the standard deviation of the critical mode stiffness of the rotor blades in the third rotor blade set σ.sub.k.
4. The rotor according to claim 3, wherein the difference between the critical mode stiffness of any given rotor blade in the third rotor blade set and the critical mode stiffness of at least one of its neighbouring rotor blades is less than the standard deviation of the critical mode stiffness of the rotor blades in the third rotor blade set σ.sub.k.
5. The rotor according to claim 1, wherein each rotor blade has a position in a list of the plurality of rotor blades ordered by ascending critical mode stiffness; and a majority of the plurality of rotor blades have a position in the list of the plurality of rotor blades ordered by critical mode stiffness that is within three places of the position in that list of at least one of the neighbouring rotor blade of each rotor blade of the majority of the plurality of rotor blades.
6. The rotor according to claim 1, wherein at least two adjacent rotor blades from the plurality of rotor blades have a mean critical mode stiffness that is closer to the critical mode stiffness of the rotor blade with the highest critical mode stiffness than to the median critical mode stiffness.
7. The rotor according to claim 1, wherein at least two adjacent rotor blades from the plurality of rotor blades have a mean critical mode stiffness that is closer to the critical mode stiffness of the rotor blade with the lowest critical mode stiffness than to the median critical mode stiffness.
8. The rotor according to claim 1, comprising: a subset R of p circumferentially adjacent rotor blades that all have a critical mode stiffness that is greater than the median critical mode stiffness, where p is given by:
p=max{g∈Z|g≤(n−1)/x} where: Z is the set of integers; n is the total number of rotor blades in the rotor; and x is an even number less than (n−1)/2.
9. The rotor according to claim 8, wherein x=2 or x=4.
10. The rotor according to claim 8, comprising at least two such subsets R of circumferentially adjacent rotor blades that all have a critical mode stiffness that is greater than the median critical mode stiffness, each subset R being circumferentially separated from another subset R by at least one rotor blade having a critical mode stiffness that is less than the median critical mode stiffness, wherein: the number of subsets R is equal to x/2.
11. The rotor according to claim 8, wherein within the subset R of circumferentially adjacent rotor blades, the critical mode stiffness of each blade is less than the critical mode stiffness of the neighbouring rotor blade that is circumferentially closer to the rotor blade within the subset R that has the maximum critical mode stiffness.
12. The rotor according to claim 11, wherein the rotor blade within the subset R that has the maximum critical mode stiffness is positioned circumferentially centrally, such that the difference between the number of blades in the subset R that are on the anticlockwise side of the rotor blade with the maximum critical mode stiffness and the number of blades in the subset R that are on the clockwise side of the rotor blade with the maximum critical mode stiffness is either 0 or 1.
13. The rotor according to claim 1, comprising: a subset S of q circumferentially neighbouring rotor blades that all have a critical mode stiffness that is less than the median critical mode stiffness, where q is given by:
q=max{j∈Z|j≤(n−1)/y} where: Z is the set of integers; n is the total number of rotor blades in the rotor; and y is an even number less than (n−1)/2.
14. The rotor according to claim 1, comprising a total of n rotor blades, wherein: if the rotor blades are arranged in critical mode stiffness order from 1 to n, with rotor blade 1 having the highest critical mode stiffness and rotor blade n having the lowest critical mode stiffness, then rotor blade 1 and any one of rotor blades 2, 3 and 4 are neighbouring rotor blades, and wherein, optionally: rotor blade 2 and any one of rotor blades 3, 4 and 5 are neighbouring rotor blades that are different to and substantially circumferentially opposite to the rotor blade 1 and any one of 2, 3 and 4.
15. The rotor according to claim 1, wherein the excitation frequency is either the engine speed or a multiple of the engine speed of an engine in which the rotor is to be used.
16. A gas turbine engine comprising a rotor according to claim 1.
17. A method of assembling a rotor for a gas turbine engine, the rotor comprising a rotor hub and a plurality of rotor blades, each rotor blade of the plurality of rotor blades having a respective critical mode stiffness defined as the mode stiffness of the rotor blade for a critical mode shape that is excited at a frequency that corresponds to an excitation frequency in use, wherein the plurality of rotor blades define a median critical mode stiffness, wherein each respective critical mode stiffness is either greater than, less than, or equal to the median rotor blade critical mode stiffness, the method comprising: attaching each rotor blade to the rotor hub using a rotor blade root so as to arrange the rotor blades circumferentially around the rotor hub such that each rotor blade has two neighbouring rotor blades; and arranging the rotor blades such that: for a majority of rotor blades in a first set of rotor blades that have a critical mode stiffness greater than the median critical mode stiffness, at least one of the neighbouring rotor blades also has a critical mode stiffness greater than the median critical mode stiffness; and for a majority of rotor blades in a second set of rotor blades that have a critical mode stiffness less than the median critical mode stiffness, at least one of the neighbouring rotor blades also has a critical mode stiffness less than the median critical mode stiffness.
18. The method according to claim 17, further comprising a step of determining the critical mode shape by determining the mode shape that generates highest peak stress in the rotor blade and/or causes a maximum peak vibration amplitude in the rotor blade in use.
19. The method according to claim 17, further comprising determining the critical mode stiffness from the mass of the rotor blade and the critical natural frequency of the rotor blade, the critical natural frequency being determined by striking the rotor blade at or near to an antinode of the critical mode shape and measuring the response frequency.
20. The method according to claim 17, further comprising balancing the rotor by adding mass to the rotor.
Description
DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
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DETAILED DESCRIPTION
(11) Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
(12)
(13) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(14) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(15) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(16) The epicyclic gearbox 30 is shown by way of example in greater detail in
(17) Practical applications of a planetary epicyclic gearbox 30 generally comprise at least three planet gears 32.
(18) The epicyclic gearbox 30 illustrated by way of example in
(19) It will be appreciated that the arrangement shown in
(20) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(21) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(22) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(23) Whilst the described example relates to a turbofan engine, the disclosure may apply, for example, to any type of gas turbine engine, such as an open rotor (in which the fan stage is not surrounded by a nacelle) or turboprop engine, for example. In some arrangements, the gas turbine engine 10 may not comprise a gearbox 30.
(24) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
(25)
(26) The rotor 100 comprises a rotor hub 110 and rotor blades 120. The rotor 100 shown by way of example in
(27) The rotor blades 120 are evenly spaced around the circumference of the hub. Accordingly, the angle between each and every pair of neighbouring blades 120 is the same as the angle between each and every other pair of neighbouring blades 120. The blades 120 may be provided to the hub 110 in any suitable manner. In the
(28) The circumferential positions at which each of the blades 120 is provided to the hub 110 (which correspond to the positions of the slots 125 in the
(29) Each rotor blade 120 may be manufactured separately from the hub 110 and from the other rotor blades 120 using any suitable process, which may comprise, for example, casting and/or machining. Each rotor blade 120 is intended to be the same (for example in terms of mass and stiffness) as the other rotor blades 120, and thus to have the same critical natural frequency for a critical mode shape. However, due to manufacturing tolerances, the actual mass, critical mode stiffness and critical natural frequency of each blade 120 is not the same as all of the other blades. Indeed, typically, the mass, critical mode stiffness and critical natural frequency of each blade 120 is different to the mass, critical mode stiffness and critical natural frequency of each of the other blades 120.
(30) Accordingly, a given set of n blades 120 has a median critical mode stiffness. Where the number n of blades 120 is odd, the median critical mode stiffness is the critical mode stiffness of the blade that has an equal number of blades with higher and lower critical mode stiffnesses in the set. Where the number n of blades 120 is odd, the median critical mode stiffness is the mean critical mode stiffness of the blade that has n/2 blades with a higher critical mode stiffness and the blade that has (n−1)/2 blades with a higher critical mode stiffness in the blade set. By way of example, the
(31) Once the median critical mode stiffness has been calculated, the critical mode stiffness of every blade 120 in the blade set can be normalized by the median critical mode stiffness.
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(33) It will be appreciated that the specific (and normalised) critical mode stiffnesses of the blades 120 in the blade set used for the examples of
(34) A set of n blades may be arranged in order of descending critical mode stiffness, such that blade 1 is the blade with the highest critical mode stiffness and blade n is the blade with the lowest critical mode stiffness. Accordingly, the blades may be numbered 1 to n (i.e. 1, 2, 3 . . . (n−2), (n−1), n), where the lower the critical mode stiffness the blade, the higher the number.
(35) In each of
(36) In the
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(38) The critical mode stiffness of the rotor blades in the set of rotor blades 120 has a standard deviation σ.sub.k calculated in the conventional manner. Purely by way of example, the standard deviation of the normalized critical mode stiffness of the rotor blades 120 in the rotor blade set (of 36 rotor blades) is 0.028 (i.e. 2.8%). The arrangements of
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p=max{g∈Z|g≤(n−1)/x} where: Z is the set of integers; n is the total number of rotor blades in the rotor; and x is an even number less than (n−1)/2.
(40) The arrangements of
(41) The arrangement of
(42) The arrangement of
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q=max{j∈Z|j≤(n−1)/y} where: Z is the set of integers; n is the total number of rotor blades in the rotor; and y is an even number less than (n−1)/2.
(44) The arrangements of
(45) The arrangement of
(46) The arrangement of
(47) Purely for completeness, and by way of non-limitative example, the table below shows the order of the rotor blades 120 provided around the circumference of the rotor 100 for each of the arrangements shown in
(48) TABLE-US-00001 Circumferential Blade Number Position FIG. 6 FIG. 7 FIG. 8 FIG. 9 A 1 1 20 20 B 3 3 22 24 C 36 18 24 28 D 34 20 26 32 E 5 5 28 36 F 7 7 30 34 G 32 22 32 30 H 30 24 34 26 I 9 9 36 22 J 11 11 35 18 K 28 26 33 14 L 26 28 31 10 M 13 13 29 6 N 15 15 27 2 O 24 30 25 4 P 22 32 23 8 Q 17 17 21 12 R 19 19 19 16 S 2 34 17 19 T 4 36 15 23 U 35 2 13 27 V 33 4 11 31 W 6 21 9 35 X 8 23 7 33 Y 31 6 5 29 Z 29 8 3 25 AA 10 25 1 21 AB 12 27 2 17 AC 27 10 4 13 AD 25 12 6 9 AE 14 29 8 5 AF 16 31 10 1 AG 23 14 12 3 AH 21 16 14 7 AI 18 33 16 11 AJ 20 35 18 15
(49) Once again, it will be appreciated that a number of blade arrangements other than those shown by way of example in
(50) Once the blades have been arranged in the desired pattern (for example the pattern of any one of
(51) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.