MASS DAMPER DEVICE, WORKING TOOL AND WORKING TOOL HOLDER COMPRISING A MASS DAMPER DEVICE
20210262544 · 2021-08-26
Assignee
Inventors
Cpc classification
F16F2228/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2228/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2236/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2224/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2234/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q11/0035
PERFORMING OPERATIONS; TRANSPORTING
F16F2226/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F7/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2228/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q11/0032
PERFORMING OPERATIONS; TRANSPORTING
F16F15/1442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2232/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16F7/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23B27/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Mass damper device comprising a tubular housing having a first and a second longitudinal end; at least one damping mass which is received in the tubular housing with a circumferential clearance; a first resilient element and a second resilient element. At least one end closure is arranged at the first or second longitudinal end. The housing and the end closure have cooperating mounting surfaces which define a longitudinal mounting position of the first and second end closures. The mounting surfaces are arranged such that the first and second resilient elements are compressed between the damping mass and the end closure, when the first and second end closures have been mounted, at the longitudinal mounting position, to the housing.
Claims
1. A mass damper device comprising: a tubular housing having a first and a second longitudinal end; at least one damping mass which is received in the tubular housing with a circumferential clearance and which exhibits a central bore; a first resilient element and a second resilient element, at least one end closure arranged at the first or second longitudinal end and exhibiting a respective central through opening, a coolant media tube which extends with a radial clearance through the central bore and is received in the central through opening of the at least one end closure, wherein the housing and the end closure have cooperating mounting surfaces which define a longitudinal mounting position of the end closure; and wherein the mounting surfaces are arranged such that the first and second resilient elements are compressed to a predetermined compression rate between the damping mass and the end closure, to thereby achieve a correct tuning to a desired nominal Eigen frequency of the damping mass, by mounting the end closure, at the longitudinal mounting position, to the housing.
2. The mass damper device according to claim 1, wherein the predetermined compression rate ranges between 5% and 50%.
3. The mass damper device according to claim 1, wherein the mounting surfaces are mutually parallel and arranged such that each resilient element is evenly compressed over its surfaces facing the damping mass and the end closure.
4. The mass damper device according to claim 1, wherein the cooperating mounting surfaces comprise at least one first contact surface arranged at or in proximity to a longitudinal end of the housing and at least one second contact surface arranged at the first and/or a second end closure, which first and second contact surfaces are in mutual contact when the respective end closure is in the longitudinal mounting position.
5. The mass damper device according to claim 1, wherein the cooperating mounting surfaces comprise a least one first alignment surface arranged at or in proximity to a longitudinal end of the housing and at least one second alignment surface arranged at the first and/or a second end closure, which first and second alignment surfaces are arranged in the same cross sectional plane of the housing when the respective end closure is in the longitudinal mounting position.
6. The mass damper device according to claim 1, wherein the first and/or second resilient elements comprise a material having a frequency depending Young's modulus.
7. The mass damper device according to claim 6, wherein the first and/or second resilient elements comprise a material at which, after mounting the end closure at the longitudinal mounting position, the Young's modulus increases by at least 20% when the vibration frequency of the damping mass increase by 100%, over the frequency range from 100 Hz to 2000 Hz.
8. The mass damper device according to claim 6, wherein said material comprises a nanostructure material with a structural size of 100 nm or less in at least one dimension.
9. The mass damper device according to claim 1, wherein the housing, the damping mass, the first and a second resilient elements and the at least one end closure form an integral module which is arranged to be inserted into and extracted from a working tool or a working tool holder.
10. The mass damper device according to claim 1, further comprising at least one sealing arranged between the housing and the first and/or second end closure.
11. The mass damper device according to claim 1, wherein the damping mass is provided with at least one distancing member arranged to prevent the damping mass from contacting the interior longitudinal wall of the housing.
12. The mass damper device according to claim 11, wherein the at least one distancing member comprises an annular member which encircles the damping mass.
13. The mass damper device according to claim 11, wherein the distancing member comprises a plurality of elongate members which extend radially out from the envelope surface of the damping mass and which are arranged to bend or buckle when making contact with the inner wall of the housing.
14. The mass damper device according to claim 11, wherein the distancing member comprises a plurality of stud shaped members which extend radially out from the envelope surface of the damping mass and which are arranged to be axially compressed when making contact with the inner wall of the housing.
15. The mass damper device according to claim 11, wherein the at least one distancing member comprises a pin shaped member which extends longitudinally from the damping mass to one of the first and second end closures.
16. The mass damper device according to claim 1, comprising a first end closure arranged at the first longitudinal end and a second end closure, arranged at the second longitudinal end.
17. The mass damper device according to claim 1, wherein the predetermined compression rate ranges between 20% and 30%.
18. A working tool comprising the mass damper device according to claim 1.
19. A working tool holder comprising the mass damper device according to claim 1.
20. A working tool comprising a shank arranged to be fixed to a tool holder and a tool portion, wherein the shank exhibits an outwardly open, central and axial bore; and wherein a mass damper device is detachably fixed in the bore, said mass damper device comprising a tubular housing having a first and a second longitudinal end; at least one end closure arranged at the first or second longitudinal end; and at least one damping mass which is received in the tubular housing with a circumferential clearance and supported by a first and a second resilient element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0075] Further details, advantages and aspects of the present disclosure will become apparent from the following embodiments taken in conjunction with the drawings, wherein:
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DETAILED DESCRIPTION
[0090] The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which certain embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout the description.
[0091]
[0092] The mass damper comprises a cylindrical tubular housing 10. The housing has a first 11 and a second 12 longitudinal end, each end defining a cross sectional plane which is perpendicular to the longitudinal axis of the housing.
[0093] A first end closure 13 is secured to the first longitudinal end 11 and a second end closure 14 is secured to the second longitudinal end 12 of the housing 10. A damping mass 30 is received in the housing 10 and arranged between the end closures 12, 13. The damping mass 30 is formed generally as annular cylindrical body having a constant cross section with and outer diameter D1 and an inner bore 33. The damping mass 30 exhibits a first longitudinal end 31 and a second longitudinal end 32. In the shown example, the damping mass 30 exhibits an outer circumferential grove 34 which is arranged centrally between the first 31 and second 32 longitudinal ends.
[0094] A coolant media tube 40 extends with a radial clearance through the central bore 33 and is received in central through openings 15, 16 in the first 13 and second 14 end closures respectively.
[0095] The mass damper further comprises a first 51 and a second 52 resilient element. The resilient elements 51, 52 are arranged for holding the damping mass 30 in the housing 10. The first resilient element 51 is clamped between the inside of the first end closure 13 and the end surface of the damping mass' first end 31. The second resilient element 52 is correspondingly clamped between the inside of the second end closure 14 and the end surface of the damping mass' second end 14. At this embodiment the resilient elements 51, 52 are purely held by friction between on the one hand the resilient element and on the other hand the damping mass 30 and the respective end closure 51, 52. Such friction depends on the compression rate of the resilient members, which compression rate is achieved as described below.
[0096] The resilient elements 51, 52 are constituted of a material having a frequency dependent stiffness. In the shown embodiment the resilient elements 51, 52 are formed of 3M® 110, 112, 130 or 242NR01 which are nanostructure polymeric materials.
[0097] The resilient elements 51, 52 are identical and are each formed as an annular ring having a nominal uncompressed thickness t.sub.1 in the longitudinal direction of the mass damper device, as best seen in
[0098] Although the resilient elements 51 and 52 are identical in this embodiment, they do not need to be identical in other embodiments. For example, the elements 51 and 52 can be made of different materials, and the elements 51 and 52 can have different dimension. For example, elements 51 and 52 can have different thickness.
[0099] With such resilient elements having a frequency dependent stiffness, it is possible to decide the nominal frequency range by compressing the resilient elements to a corresponding compression rate. In this disclosure the compression rate CR is defined as:
CR=(t1−t2)/t1
[0100] Where t1 is the material thickness before compression and t2 is the material thickness after compression.
[0101] The desired compression rate of the resilient elements is achieved by longitudinally compressing the first 41 and second 42 resilient elements equally between the end surfaces 31, 32 of the damping mass 40 and the corresponding end closure 13, 14.
[0102] Although the resilient elements 51 and 52 are compressed equally in this embodiment, they can also be compressed into different ratios in other embodiments. For example, when the two elements 51 and 52 have different elastic modulus while the dimensions are identical, the compression ratio of the two elements 51 and 52 are not identical as the element with lower elastic modulus will be compressed more than the other.
[0103] The compression of the two resilient elements 51 and 52 is achieved by mounting the end closures 13, 14 at predetermined longitudinal mounting positions such that the distance between the inner surfaces of the end closures 13, 14 and the respective end surface 31, 32 of the damping mass 30 equals the desired thickness t2 after compression of the resilient elements 41, 42.
[0104] In the embodiment shown in
[0105] As understood, it is important that the second contact surfaces 13a, 14a are securely held against the respective first stop surface 11a, 12a for maintaining the desired compression rate and the nominal frequency range of the mass damper unit comprising the damping mass 30 and the resilient elements 51, 52 during operation. In the embodiment shown in
[0106] The first 13 and second 14 end closures are held in position and pressed against the first stop surfaces 11a, 12a by an internally threaded securing nut 60 which is threaded engaged with the threaded portion 41 and the nut is secured by screwing until the second contact surfaces of the first 13 and second 14 end closures make contact with their corresponding first contact surfaces 11a, 12a.
[0107] In the exemplifying embodiment, there are two end closures in the mass damper device. In another embodiment, the mass damper device can have a number of end closures other than two. For example, one of the end closures and the housing 10 can be formed as a single component, and there will be only one end closure component to assemble in the assembly process. As an example, the housing 10 and one end closure can be extruded, rolling formed or casted as a single component.
[0108] For preventing dust and other contaminations from entering into the housing 10, a seal 61 in the form of a rubber o-ring 61 is arranged on the coolant tube 60, between the first end closure 13 and an internal recess in the nut 60.
[0109] For the same purpose rubber o-rings 62 are also arranged between the end closures 13 and the housing. These o-rings 62 are received in outer circumferential grooves in the first 13 and second 14 end closure and arranged in sealing contact with inner surfaces of the housing 10.
[0110] Although the disclosed embodiments have only the described components, the embodiments can be extended by adding additional components. For example, a plastic disc (example thickness of 1 mm) having an outer diameter close to the outer diameter of the mass 30, and an inner diameter close to the outer diameter of the coolant tube 40, can be disposed between the resilient element 51 or 52 and their respective end closures 13 or 14. By adding such intermediate plastic discs, it is easier to assemble the parts together and the plastic discs can also function as thermal barriers to protect the resilient elements 51 and 52 from heat in the operational environment. The intermediate plastic discs can also be replaced by parts made of other type of materials and having other dimensions and/or geometries.
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[0115] In practice, when assembling the mass damping device, the damping mass 430 is inserted into the housing 410 and the first 451 and second 452 resilient elements are place at the respective end of the damping mass 430. Thereafter, the enclosures 412, 414 are inserted into the housing 410 from the respective end. The end closures 413, 414 are inserted until the second alignment surfaces 413a, 414a are aligned with the first alignment surfaces 411a, 412a, i.e. when the end closures 413, 414c are flush with the first 411 and second 412 end surface of the housing 410.
[0116] The end closures 413, 414 may be press fitted into the housing 410. At such occasions the end closures 413, 414 may be pressed into the housing 410 by means of a tool (not shown) which has a pressing surface larger than the cross-sectional area of the end closures 413, 414. When the end closures have been inserted to the degree that the pressing surface makes contact with the end surface of the housing 410 it is ascertained that the first 411a, 412a and the second 413a, 414a alignment surfaces are aligned and that the resilient elements 451, 452 have been compressed to the desired predetermined compression rate.
[0117] At an alternative not shown embodiment the end closures may have external threads and the housings first and second end may be provided with corresponding internal threads. In such cases the end closures may be mounted to the housing by screwing until the outer end surfaces of the end closures are flush with the end surfaces of the housing, i.e. until the first and second alignment surfaces are aligned.
[0118] As understood these embodiments at assembly automatically results in a very precise positioning of the end closures relative to the housing and thereby a correct compression rate, with low tolerances, of the resilient elements which in turn assure secure fixation of the resilient elements. The mass damper device also allows easy assembling and further ascertains that the resilient elements may be automatically tuned for achieving the correct nominal Eigen frequency range of the mass damper device.
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[0120] At the embodiment shown in
[0121] It is preferred that the distancing members protrude radially from the damping mass a distance which is smaller than the distance between the damping mass' envelop surface and the inner wall of the housing. By this means the distancing members will not come into contact with the inner wall during normal use without creeping. Such contact would otherwise negatively affect the damping characteristics of the mass damper unit. Typically, the distancing members protrude from the envelope surface of the damping mass a distance which is equal to or less than half of the radial distance between the damping mass and the inner wall of the housing. Thus, in case creeping occurs in the resilient element (not shown in
[0122] At the embodiment shown in
[0123] At a further not shown embodiment the damping mass may be provided with several such grooves and rings distributed one after the other in the longitudinal direction of the damping mass.
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[0125]
[0126] In case of creeping of the resilient elements 751, the flexible pin 735 will bend but still, by engaging the walls of the bore 734, prevent the damping mass 730 from being displaced radially in the housing. Thereby creeping of the resilient element is limited and the damping mass 730 is, during operational vibration prevented from contacting the interior wall of the housing (not shown in
[0127]
[0128] Although the embodiment shown in
[0129] The mass damping device shown in
[0130] As understood, the use of a pre-assembled mass damping module, which has already been tuned to the correct nominal frequency range and which may easily be mounted to a standardized tool holder greatly facilitates the process of preventing vibrations at any machine tool.
[0131] At the example shown in
[0132]
[0133] The diagram shows the nominal stiffness of the resilient elements in mass damping devices and the efficiency of the mass damper device as a function of the compression rate of the resilient element. In an example where the optimal compression rate of the resilient elements (thickness 0.7 mm) is 30%, the optimized thickness t2 of the resilient elements after compression is 0.49 mm. Using torque-controlled compression rate, the torque wrench has an error range of ±20%, and the resilient elements after compression may have a thickness between 0.35 mm and 0.63 mm (compression ratio between 50% and 90%). Using dimension-controlled compression rate according to the invention instead, the fine finished components will allow a dimension error range of ±100 μm in assembly (over a linear length of 70 mm), and the dimension error is divided by two when there are two resilient elements compressed. Thus, the dimension error range for each of the two resilient elements is ±50 μm, and the compression ratio of the resilient elements is between 63% and 77% (t2 range between 0.45 mm and 0.54 mm), which is narrower and the mass damper's damping efficiency is kept close to the optimum situation.
[0134] With the damping mass device according to the present disclosure it has proven that the device may be applied not only to working tool holders but also directly to the working tool. At some applications this constitutes an important advantage since the mass damper device is then positioned closer to the area where the vibrations to be damped are generated.
[0135] In
[0136]
[0137] In the shown example the working tool 905 is formed of a carbide material such as tungsten carbide and titanium carbide. Other suitable materials are high speed steel and ceramics.
[0138] In
[0139] The mass damper device further comprises a damping mass 930 which is received in the housing 910 and arranged between the end closures 912, 913. The damping mass 930 is formed generally as annular cylindrical body having a constant cross section with an outer diameter and an inner bore 933. The damping mass 30 exhibits a first longitudinal end 931 and a second longitudinal end 932. In the shown example, the damping mass 930 exhibits an outer circumferential outer grove 934 which is arranged centrally between the first 931 and second 932 longitudinal ends and which receives a distancing member 935.
[0140] A coolant media tube 940 extends with a radial clearance through the central bore 933 and is received in central through openings 915, 916 in the first 913 and second 914 end closures respectively.
[0141] The mass damper further comprises a first 951 and a second 952 resilient element. The resilient elements 951, 952 are arranged for holding the damping mass 30 in the housing 10. So far, the embodiment shown in
[0142] The mass damper device shown in
[0143] Hence, at this embodiment the first resilient element 951 is clamped between the inside of the first heat insulating disk 961 and the end surface of the damping mass' first end 931. The second resilient element 952 is correspondingly clamped between the inside of the second heat insulating disk 962 and the end surface of the damping mass' second end 914.
[0144] As in the mass damper device shown in
[0145] Just as in the previous embodiments, the resilient elements 951, 952 are constituted of a material having a frequency dependent stiffness.
[0146] The damping mass device shown in
[0147]
[0148] The mass damper device may thus readily be inserted into the cylindrical portion 908a of the bore 908 and securely fixed therein by press fitting. When an already inserted mass damper device is to be exchanged in the working tool 905, it suffices to detach the working tool 905 from the working tool holder 901, extract the old mass damper device from the bore 908, insert a new mass damper device into the bore 908 ant reattach the working tool 905 to the working tool holder 901.
[0149] The mass damper device may alternatively be fixed in the bore 908 by other means than press fitting. Examples of such other means are by adhesives, threads, shrink fit (cooling down or heating up) and external means of fixing, such as by a plug inserted into the bore externally of the mass damper device.
[0150] Above exemplifying embodiments of the invention have been described. The invention is however not limited to these examples but may be varied within scope of the appended claims. For example, the different means for preventing creeping of the resilient elements and contact between the damping mass and the housing may freely be combined with the different arrangements of the mounting surfaces described above.