Liquid Filter

Abstract

A liquid filter has inflow and outflow faces connected by a throughflow path. A one-piece filter body of a folded filter medium bellows is provided. Each fold has first and second fold sheets joined at a fold edge and two fold end faces. The filter body is installed into a pre-defined installation space of a vehicle, the installation space defined and delimited by a base free-form surface, a cover free-form surface, and a side free-form surface. The fold edge heights of the folds are adapted to a contour of cover free-form surface; base free-form surface; or cover and base free-form surfaces. First folds with first fold edge height and second folds with second fold edge height that differ from each other are provided. Third folds have fold end faces adapted to a contour of the side free-form surface facing these fold end faces. An envelope around all fold end faces and rim folds deviates from a rectangle.

Claims

1. A liquid filter for filtering a liquid, the liquid filter comprising: a raw-side inflow face and a clean-side outflow face; a throughflow path connecting the raw-side inflow face and the clean-side outflow face to each other; a filter body comprising a filter medium folded to a folded bellows comprising folds including two rim folds, wherein the folded bellows is of a one-piece configuration; each fold comprising a first fold sheet and a second fold sheet, wherein the first and second fold sheets adjoin each other at a fold edge; each fold comprising two oppositely positioned fold end faces; wherein the filter body is configured to be installed in an pre-defined installation space vehicle which delimits and defines an installation space volume by a base free-form surface having a shape, a cover free-form surface having a shape, and a side free-form surface having a shape; wherein the folds comprises a fold edge height, respectively, and the fold edge heights are adapted to an uneven or slanted course of a contour of the cover free-form surface; of the base free-form surface; or of the cover free-form surface and of the base free-form surface; wherein the folds include one or more first folds with a first fold edge height and one or more second folds with a second fold edge height, wherein the first fold edge height and the second fold edge height differ from each other; wherein the folds include third folds whose fold end faces are adapted to a course of a contour of the side free-form surface facing the fold end faces of the third folds; wherein a shape of an envelope extending around all of the fold end faces and around the two rim folds deviates from a rectangle.

2. The liquid filter according to claim 1, wherein the folded bellows (2) is arranged in and installed into a housing pot (101) having a sidewall and a bottom surface, wherein a shape of the sidewall corresponds to the shape of the side free-form surface (13), and wherein a shape of the bottom surface corresponds to the shape of the base free-form surface (12).

3. The liquid filter according to claim 2, further comprising a housing cover to be connect to the housing pot.

4. The liquid filter according to claim 3, wherein the housing cover is embodied as a grid or the housing cover is configured to close the housing pot and comprises a configuration adapted to the cover free-form surface.

5. The liquid filter according to claim 2, wherein at least one of the folds arranged at the raw-side inflow face and/or at the clean-side outflow face is fastened to the sidewall, respectively, by clamping, compressing, gluing or welding.

6. The liquid filter according to claim 2, wherein at least one of the fold end faces is fastened to the sidewall, respectively, by clamping, compressing, gluing or welding.

7. The liquid filter according to claim 2, wherein at least one of the folds arranged at the raw-side inflow face and/or at the clean-side outflow face is fastened to the sidewall, respectively, by clamping, compressing, gluing or welding and wherein at least one of the fold end faces is fastened to the sidewall, respectively, by clamping, compressing, gluing or welding.

8. The liquid filter according to claim 1, wherein the folded bellows comprises at least two folded bellows sections, wherein the at least two folded bellows sections include a first folded bellows section provided with the first folds, wherein the at least two folded bellows sections include a second folded bellows section provided with the second folds, wherein the first fold edge height of the first folds and the second fold edge height of the second folds are configured to leave unoccupied a first predetermined distance in the first folded bellows section and a second predetermined distance in the second folded bellows section, respectively, in relation to the cover free-form surface and/or a housing cover of a housing pot of the liquid filter.

9. The liquid filter according to claim 8, wherein the at least two folded bellows sections include a folded bellows transition section arranged between the first folded bellows section and the second folded bellows section, wherein a distance between two neighboring fold edges of the folds of the folded bellows transition section is different from a distance between two neighboring fold edges of the first folds of the first folded bellows section or of the second folds of the second folded bellows section.

10. The liquid filter according to claim 1, wherein the folded bellows comprises at least two folded bellows sections, wherein the at least two folded bellows sections include a first folded bellows section provided with the first folds, wherein the at least two folded bellows sections include a second folded bellows section provided with the second folds, wherein the first fold edge height of the first folds and the second fold edge height of the second folds are configured to leave unoccupied a first predetermined distance in the first folded bellows section and a second predetermined distance in the second folded bellows section, respectively, in relation to the base free-form surface and/or a bottom surface of a housing pot of the liquid filter

11. The liquid filter according to claim 10, wherein the at least two folded bellows sections include a folded bellows transition section arranged between the first folded bellows section and the second folded bellows section, wherein a distance between two neighboring fold edges of the folds of the folded bellows transition section is different from a distance between two neighboring fold edges of the first folds of the first folded bellows section or of the second folds of the second folded bellows section.

12. The liquid filter according to claim 1, wherein the envelope comprises an envelope portion extending along all of the fold end faces, wherein the envelope portion comprises at least one curved section adapted to a curved side free-form surface section of the side free-form surface.

13. The liquid filter according to claim 1, wherein the folded bellows is formed continuously of a single material.

14. The liquid filter according to claim 1, wherein the fold edge heights lie in a range between 2 mm to 100 mm.

15. The liquid filter according to claim 14, wherein the fold edge heights lie in a range between 4 mm to 80 mm

16. The liquid filter according to claim 15, wherein the fold edge heights lie in a range between 8 mm and 50 mm.

17. The liquid filter according to claim 1, configured as a transmission oil filter.

18. The liquid filter according to claim 1, configured as a pressureless transmission oil filter.

19. An E-axle for a vehicle, the E-axle comprising a transmission and a liquid filter according to claim 1 for filtering transmission oil of the transmission.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Further advantages result from the following drawing description. In the drawings, embodiments of the invention are illustrated. The drawings, description, and claims contain numerous features in combination. A person of skill in the art will consider the features expediently also individually and combine them to expedient further combinations.

[0036] FIG. 1 shows a first embodiment of a liquid filter according to the invention in a first installation space.

[0037] FIG. 2 shows a second embodiment of a liquid filter according to the invention in a second installation space.

[0038] FIG. 3 shows a third embodiment of a liquid filter according to the invention in a third installation space.

[0039] FIG. 4 shows a fourth embodiment of a liquid filter according to the invention for a fourth installation space.

[0040] FIG. 5 shows a section view of the embodiment according to FIG. 4.

[0041] FIG. 6 shows a perspective view of a fifth embodiment of a liquid filter according to the invention for a fifth installation space.

[0042] FIG. 7 shows a plan view of the embodiment according to FIG. 6.

[0043] FIG. 8 shows a section view of the embodiment according to FIG. 7.

[0044] FIG. 9 shows a perspective view of a sixth embodiment of a liquid filter according to the invention for a sixth installation space.

[0045] FIG. 10 shows a plan view of the embodiment according to FIG. 9.

[0046] FIG. 11 shows a section view of the embodiment according to FIG. 10.

[0047] FIG. 12 shows a perspective view of an embodiment of a liquid filter for a seventh installation space.

[0048] FIG. 13 shows a plan view of the embodiment according to FIG. 12.

[0049] FIG. 14 shows a section view of the embodiment according to FIG. 13.

[0050] FIG. 15 shows a perspective view of an embodiment of a liquid filter for an eighth installation space.

[0051] FIG. 16 shows a plan view of the embodiment according to FIG. 15.

[0052] FIG. 17 shows a section view of the embodiment according to FIG. 16.

[0053] FIG. 18 shows a perspective view of an embodiment of a liquid filter for a ninth installation space.

[0054] FIG. 19 shows a plan view of the embodiment according to FIG. 18.

[0055] FIG. 20 shows a section view of the embodiment according to FIG. 19.

[0056] FIG. 21 shows a perspective view of a liquid filter with filter pot and cover grid.

DESCRIPTION OF PREFERRED EMBODIMENTS

[0057] The Figures show only examples and are not to be understood as limiting.

[0058] FIG. 1 shows a liquid filter 1. The liquid filter 1 comprises a folded bellows 2 which is formed of a plurality of folds 3 which are provided in a filter medium. The liquid filter 1 comprises moreover a housing in which the folded bellows 2 is inserted. The housing is comprised preferably of plastic material and can be an injection molded part. The folded bellows 2 is fixedly connected to the housing, for example, glued thereto. Should an exchange be required, the entire liquid filter with housing is thus exchanged. Alternatively, the filter bellows 2 can also be exchangeably arranged in the filter housing.

[0059] Moreover, one can see in FIG. 1 that the folded bellows 2 is formed of a first folded bellows section 4 and a second folded bellows section 5. Also, a third folded bellows section 6 can be provided (compare instantly FIG. 2). Generally speaking, the folded bellows 2 can thus be combined of an arbitrary number of different folded bellows sections. These different folded bellows sections can be connected to each other by folded bellows transition sections as is shown in an exemplary fashion by the folded bellows transition section 7 (compare instantly FIG. 5).

[0060] In a direction of force of gravity, the liquid filter 1 is limited in its extension toward the top by a housing cover with a cover free-form surface 8. The configuration of this cover free-form surface 8 depends on the installation space that is available in the application. It will therefore in general deviate from simple geometric basic shapes such as rectangles or the like. In the example of FIG. 1, the cover free-form surface 8 is embodied of a first cover free-form surface section 9 and a second cover free-form surface section 10. Likewise, for example, a third cover free-form surface section 11 can be provided (compare instantly FIG. 2). Generally speaking, the cover free-form surface 8 can thus be combined of an arbitrary number of different cover free-form surface sections. These cover free-form surface sections can be connected to each other by cover free-form surface transition sections.

[0061] It can be seen in FIG. 1 that the fold edge height above a base free-form surface 12 can be designed differently. In the first cover free-form surface section 9 in which the first folded bellows section 4 is arranged, a first fold edge height is provided that is adapted to an installation space height in the first cover free-form surface section 9. Moreover, in the second cover free-form surface section 10 in which the second folded bellows section 5 is arranged, a second fold edge height is provided which is adapted to an installation space height in the second cover free-form surface section 10. The distance of the fold edges from the cover free-form surface is different in the first folded bellows section 4 and the second folded bellows section 5, respectively, but is constant within the respective folded bellows section 4, 5. The filter bellows 2 is of a one-piece configuration but comprises different filter bellows sections 4, 5 with different fold edge heights. The fold edge height can be variable within the folded bellows 2; folds 3 with different fold edge heights can be present. The folded bellows 2 can thus be adapted flexibly to the existing installation space.

[0062] In FIG. 2, a similar second embodiment is shown. Here, a total of three different folded bellows sections 4, 5, 6 are provided in three different cover free-form surface sections 9, 10, 11. It can again be seen that the fold edge heights in the different folded bellows sections 4, 5, 6 are adapted to the height of the cover free-form surface sections 9, 10, 11. For this purpose, in the first folded bellows section 4 and in the third folded bellows section 6, identical fold edge heights are provided, respectively; in the second folded bellows section 5, a different fold edge height is provided which is smaller than the fold edge height in the first folded bellows section 4 and the third folded bellows section 6. Again, the folded bellows 2 is flexibly adapted to the installation space.

[0063] In FIG. 3, an again similar embodiment is shown. Here, it can be seen in particular that the one-piece folded bellows 2 comprises a plurality of different fold edge heights that follow the course of the cover free-form surface 8. In this way, a folded bellows 2 with a trapezoidal cross section results which is optimally adapted to the existing installation space. In this context, it can also be seen in particular that the fold edge height can even vary within folded bellows sections, for example, here the first folded bellows section 4 and the third folded bellows section 6, in order to be adapted to the existing installation space.

[0064] In FIG. 4, a further embodiment of a liquid filter 1 is illustrated. Here, the base free-form surface 12 is delimited by means of a side free-form surface 13 which comprises a curved side free-form surface section 14. The shape of the filter housing corresponds to the shape of the installation space, i.e., the base free-form surface corresponds to the shape of the bottom surface of the housing and the side free-form surface corresponds to the shape of the sidewall of the housing.

[0065] In this context, it is shown in particular in FIG. 5 that the base free-form surface 12 in the embodiment of FIG. 4 comprises a step. The course of the step corresponds to the folded bellows transition section 7. In this folded bellows transition section 7, a distance between two neighboring first fold edges 15, 16, 17 is different from a distance of neighboring second fold edges 18, 19, 20 in the first folded bellows section 4 and in the second folded bellows section 5. In the illustrated case, the distance between the first fold edges 15, 16, 17 is greater than the distance between the second fold edges 18, 19, 20. Thus, the folding of the folded bellows 2 across its folded bellows base surface varies in order to enable an adaptation to the given installation space structures. Moreover, it can be seen in FIG. 5 that the integration of installation or attachment parts, such as here the valve 21, can be realized more easily by the adaptation of the fold edge height or of the folding of the folded bellows 2. The folded bellows 2 is fastened by means of compression to the side free-form surface 13.

[0066] As a whole, the available height across the base free-form surface 12 is thus optimally utilized in the existing installation space. The filtering efficiency of the liquid filter 1 is improved. A filter surface area optimized in relation to the installation space is available. An improved separation efficiency can be achieved. The service life or the service interval of the liquid filter 1 can be prolonged.

[0067] As a whole, alternatively to or in particular additionally to the optimized utilization of an installation space that is available and alternatively or additionally to the adaptation of the fold edge height across the base free-form surface 12, the folded bellows base surface itself can be adapted also. For this purpose, fold end faces 22, 23, 24 of the folded bellows 2 are adapted to a course of the side free-form surface 13 facing them and in particular to a curved side free-form surface section 14. This principle is illustrated in FIGS. 6 to 20.

[0068] In this context, FIGS. 6, 9, 12, 15, and 18 illustrate respectively a perspective illustration of the liquid filter 1 which is fitted into a side free-form surface 13 with at least one curved side free-form surface section 14. The illustrated side free-form surfaces 13 or side free-form surface sections 14 can be a lateral border of the folded bellows, e.g., in the form of a side band or a sidewall of a housing that is not completely illustrated. The contours corresponds always to those of the installation space.

[0069] In FIGS. 7, 10, 13, 16, and 19, a respective plan view of the corresponding embodiments of the aforementioned FIGS. 6, 9, 12, 15, and 18 is then illustrated.

[0070] In this context, it can be in particular seen, respectively, that the folded bellows 2 with its folded bellows base surface completely and optimally fills out the base free-form surface 12, respectively. In this context, the fold end faces 22, 23, 24 are fastened respectively across the circumferential course of the contour of the base free-form surface 12 to the side free-form surface 13 or the curved side free-form surface section 14. This attachment can be realized by clamping, compressing, gluing, welding or embedding by injection molding the fold end faces 22, 23, 24 at the side free-form surface 13 or the curved side free-form surface section 14. Also, the folded bellows 2 can be assembled or framed by glued-on side bands. By a joining process (e.g., gluing, welding etc.), the folded bellows 2 with flexible configuration can then be introduced into a housing pot with sidewalls corresponding to the side free-form surface and installed in the installation space that is available.

[0071] As a whole, the available base free-form surface 12 in the existing installation space is optimally utilized by means of the folded bellows base surface. The filtering efficiency of the liquid filter 1 is improved. The pressure loss is minimized. A larger filter surface area is available. A better separation efficiency can be achieved. The service life or the service interval of the liquid filter 1 can be prolonged.

[0072] Finally, a section illustration of the FIGS. 7, 10, 13, 16, and 19 is illustrated in FIGS. 8, 11, 14, 17, and 20, respectively. It can be seen that the filter bellows 2 as a whole is adapted to the height of the installation space that is available as well as to the base free-form surface 12 that is available.

[0073] In FIG. 21, a filter 1 for an E-axle of an electric or hybrid vehicle is illustrated. The filter 1 serves for filtration of transmission oil of a transmission of the E-axle. The filter 1 is embodied for pressureless use without pump, i.e., the transmission oil is not conveyed by a pump to the filter 1 and not forced by pressure or sucked through the filter medium. The filter 1 comprises correspondingly a housing 100 that is open at the inflow side, with a housing pot 101 which is closed by a cover 102 embodied as a grid. The oil can pass across the entire cover region to the folded bellows 2 in the interior of the housing 100. The cover 102 is fastened at the housing pot 101 by means of a snap connection. The filter element is configured as a folded bellows 2 with fold end faces framed by a side band and is inserted into the housing pot 101, wherein the side bands form the longitudinal seal to the housing pot 101. The rim folds can be compressed for transverse sealing between housing pot 101 and cover 102. An additional sealing action, for example, by means of a circumferential sealing ring as in air filter elements is not required. By eliminating a pump, the oil is forced only by the force of gravity through the filter medium. The folded bellows 2 is therefore exposed only to a minimal pressure (that created by the oil itself) and must be protected at most only minimally against deformation. The transmission oil can be supplied through the grid uniformly to the inflow side of the filter element. By the folding, a plurality of intermediate spaces are formed in which the supplied oil can collect so that, in contrast to a configuration with a foam-type filter medium, slopover from the filter housing 100 is avoided. The filtered oil can exit through one or a plurality of outlets 103 in the filter pot 101 from the filter 1 and be supplied to the required locations, for example, a bearing. A vent opening by means of which air located in the closed space between folded bellows 2 and housing pot 101 can escape is not illustrated. Alternatively, the filter bellows 2 can be glued fixedly in the housing pot 101. In this case, no cover is required in order to secure the filter element. The filter 1 comprises then a housing without cover.

[0074] The illustrated filter housing with rectangular shape is to be understood as a principal illustration for a housing for a folded bellows for use without pump. Corresponding to the existing installation space, the sidewalls, the bottom surface, and/or the cover will have a contour or shape that is correspondingly adapted.