Anti-float systems and methods
11111716 ยท 2021-09-07
Assignee
Inventors
- Michael W. Beeler (Anderson, IN, US)
- Mark A. Johnson (Fortville, IN, US)
- Bradley A. Jones (Anderson, IN, US)
- Thomas L. Goldsmith (Earlville, IA, US)
Cpc classification
E05F3/22
FIXED CONSTRUCTIONS
E06B3/481
FIXED CONSTRUCTIONS
International classification
E06B3/48
FIXED CONSTRUCTIONS
E05F3/22
FIXED CONSTRUCTIONS
Abstract
A movable wall system includes a plurality of movable wall panels including a first movable wall panel and a second moveable wall panel rotatably coupled together through at least one hinge. The movable wall system further includes a biasing system which biases the first movable wall panel and the second movable wall panel into an arrangement wherein a panel face of the first movable wall panel and a panel face of the second moveable wall panel are generally parallel.
Claims
1. A movable wall panel system for suspension from an overhead track in an environment, the movable wall panel system comprising: a first movable wall panel including a first end and a second end spaced-apart from the first end, a first panel face and a second panel face spaced apart from the first panel face of the first moveable wall panel; a second movable wall panel rotatably coupled to the first movable wall, the second moveable wall panel including a first end and a second end; at least one hinge coupled to the first movable wall panel proximate the second end of the first movable wall panel and coupled to the second movable wall panel proximate the first end of the second movable wall panel, the first movable wall panel being rotatably coupled to the second movable wall panel through the at least one hinge; a top seal assembly coupled to a top portion of the first movable wall panel, the top seal assembly includes an upper portion that extends above a top edge of the first panel face of the first moveable wall panel and a lower portion that extends below the top edge of the first panel face of the first movable wall panel; a bottom seal assembly coupled to a bottom portion of the first movable wall panel; and an anti-float device operatively coupled to the first moveable wall panel and to the second moveable wall panel, the anti-float device is positioned lower than the lower portion of the top seal assembly, the anti-float device including a link extending from the second end of the first moveable wall panel to the first end of the second moveable wall panel in both a stacked configuration wherein the first movable wall panel and the second movable wall panel are generally parallel and overlapping and an extended configuration wherein the first movable wall panel and the second movable wall panel are generally parallel and non-overlapping.
2. The movable wall panel system of claim 1, wherein the bottom seal assembly includes a lower portion that extends below a bottom edge of the first panel and an upper extent that extends above the bottom edge of the first panel, the anti-float device positioned higher than the upper extent of the bottom seal assembly.
3. The movable wall panel system of claim 1, wherein the anti-float device extends through an opening in the second end of the first movable wall panel towards the first end of the second moveable wall panel.
4. The movable wall panel system of claim 3, wherein the anti-float device further extends through an opening in the first end of the second movable wall panel.
5. The moveable wall panel system of claim 1, the anti-float device is operatively coupled to the first moveable wall panel and to the second moveable wall panel independent of the at least one hinge.
6. The moveable wall panel system of claim 1, wherein the anti-float device includes a biasing system having a primary biasing sub-assembly carried by the second moveable wall panel and a secondary biasing sub-assembly carried by the first moveable wall panel.
7. The moveable wall panel system of claim 6, wherein the primary biasing sub-assembly is positioned between the first panel face of the second moveable wall panel and the second panel face of the second moveable wall panel.
8. The moveable wall panel system of claim 7, wherein the link connects the primary biasing sub-assembly to the secondary biasing sub-assembly.
9. The moveable wall panel system of claim 8, wherein the link is a flexible connector connecting the primary biasing sub-assembly to the secondary biasing sub-assembly, the flexible connector received through an opening in the second end of the first movable wall panel and an opening in the first end of the second movable wall panel.
10. The moveable wall panel system of claim 9, wherein the primary biasing sub-assembly includes a biasing member operatively coupled to the flexible connector to retract the flexible connector within the second moveable wall panel.
11. The moveable wall panel system of claim 10, wherein the primary biasing sub-assembly further includes a lock which prevents the biasing member from applying a tension to flexible connector.
12. The moveable wall panel system of claim 11, wherein the biasing member is a gas spring.
13. The moveable wall panel system of claim 11, wherein the lock is actuatable from an exterior of the second moveable wall panel to configure the biasing member to apply tension to the flexible connector.
14. The moveable wall panel system of claim 13, wherein the second moveable wall panel includes a first panel face and a second panel face and the first moveable wall panel and the second moveable wall panel are biased by the anti-float device towards an arrangement wherein the first panel face of the first moveable wall panel is parallel to the first panel face of the second moveable wall panel when the first moveable wall panel is angled relative to the second moveable all panel about the hinge by more than a first angle.
15. The moveable wall panel system of claim 14, wherein the first angle has a value in the range of about 15 degrees to about 75 degrees.
16. The moveable wall panel system of claim 14, wherein the first angle has a value in the range of about 25 degrees to about 65 degrees.
17. The moveable wall panel system of claim 14, wherein the first angle has a value of about 25 degrees.
18. The moveable wall panel system of claim 1, wherein the second moveable wall panel includes a first panel face and a second panel face and the first moveable wall panel and the second moveable wall panel are biased by the anti-float device towards an arrangement wherein the first panel face of the first moveable wall panel is parallel to the first panel face of the second moveable wall panel when the first moveable wall panel is angled relative to the second moveable wall panel about the hinge by more than a first angle.
19. The moveable wall panel system of claim 18, wherein the first angle has a value in the range of about 15 degrees to about 75 degrees.
20. The moveable wall panel system of claim 18, wherein the first angle has a value of about 25 degrees.
21. A movable wall panel system for suspension from an overhead track in an environment, the movable wall panel system comprising: a first movable wall panel including a first end and a second end spaced-apart from the first end, a first panel face and a second panel face spaced apart from the first panel face of the first moveable wall panel; a second movable wall panel rotatably coupled to the first movable wall, the second moveable wall panel including a first end and a second end; at least one hinge coupled to the first movable wall panel proximate the second end of the first movable wall panel and coupled to the second movable wall panel proximate the first end of the second movable wall panel, the first movable wall panel being rotatably coupled to the second movable wall panel through the at least one hinge; a top seal assembly coupled to a top portion of the first movable wall panel, the top seal assembly includes an upper portion that extends above a top edge of the first panel face of the first moveable wall panel and a lower portion that extends below the top edge of the first panel face of the first movable wall panel; a bottom seal assembly coupled to a bottom portion of the first movable wall panel; and an anti-float device operatively coupled to the first moveable wall panel and to the second moveable wall panel, the anti-float device is positioned lower than the lower portion of the top seal assembly; wherein the second moveable wall panel includes a first panel face and a second panel face and the first moveable wall panel and the second moveable wall panel are biased by the anti-float device towards an arrangement wherein the first panel face of the first moveable wall panel is parallel to the first panel face of the second moveable wall panel when the first moveable wall panel is angled relative to the second moveable wall panel about the hinge by more than a first angle.
22. A movable wall panel system for suspension from an overhead track in an environment, the movable wall panel system comprising: a first movable wall panel including a first end and a second end spaced-apart from the first end, a first panel face and a second panel face spaced apart from the first panel face of the first moveable wall panel; a second movable wall panel rotatably coupled to the first movable wall, the second moveable wall panel including a first end and a second end; at least one hinge coupled to the first movable wall panel proximate the second end of the first movable wall panel and coupled to the second movable wall panel proximate the first end of the second movable wall panel, the first movable wall panel being rotatably coupled to the second movable wall panel through the at least one hinge; a top seal assembly coupled to a top portion of the first movable wall panel, the top seal assembly includes an upper portion that extends above a top edge of the first panel face of the first moveable wall panel and a lower portion that extends below the top edge of the first panel face of the first movable wall panel; a bottom seal assembly coupled to a bottom portion of the first movable wall panel; an anti-float device operatively coupled to the first moveable wall panel and to the second moveable wall panel, the anti-float device is positioned lower than the lower portion of the top seal assembly; wherein the anti-float device includes a biasing system having a primary biasing sub-assembly carried by the second moveable wall panel, and a secondary biasing sub-assembly carried by the first moveable wall panel, the primary biasing sub-assembly being positioned between the first panel face of the second moveable wall panel and the second panel face of the second moveable wall panel; and a link connecting the primary biasing sub-assembly to the secondary biasing sub-assembly, wherein the link is a flexible connector connecting the primary biasing sub-assembly to the secondary biasing sub-assembly, the flexible connector received through an opening in the second end of the first movable wall panel and an opening in the first end of the second movable wall panel; wherein the primary biasing sub-assembly includes a biasing member operatively coupled to the flexible connector to retract the flexible connector within the second moveable wall panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The detailed description particularly refers to the accompanying figures in which:
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(25) Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the present disclosure, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present disclosure. The exemplification set out herein illustrates exemplary embodiments of the disclosure, in various forms, and such exemplifications are not to be construed as limiting the scope of the disclosure in any manner.
DETAILED DESCRIPTION
(26) For the purposes of promoting an understanding of the principles of the present disclosure, reference is now made to the embodiments illustrated in the drawings, which are described below. The embodiments disclosed below are not intended to be exhaustive or limit the present disclosure to the precise form disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings. Therefore, no limitation of the scope of the present disclosure is thereby intended. The present systems and methods include any alterations and further modifications of the illustrated devices and described methods and further applications of the principles of the present disclosure which would normally occur to one skilled in the art to which the present disclosure relates. Corresponding reference characters indicate corresponding parts throughout the several views.
(27) The present disclosure relates to movable wall systems 100 for use in an environment 80 such as in a room 82 of a building. Referring to
(28) Moveable wall system 100 includes a plurality of wall panels 102, illustratively 102A-102H, rotatably coupled together at respective hinge joints 104. Referring to
(29) As shown in
(30) Referring to
(31) Details regarding exemplary panels and drive systems are provided in U.S. Pat. Nos. 7,255,045; 6,715,530; 6,698,491; 6,598,355; 6,571,855; 6,393,772; 5,551,499; and 5,152,332 and in US Published Patent Application Nos. 20140059933 and 20120083147, the entire disclosures of which are expressly incorporated by reference herein.
(32) Drive system 140 is controlled through a control system 150. Control system 150 includes a controller 152 and an operator interface 154. Details regarding exemplary control systems and monitoring systems are disclosed in U.S. patent application Ser. No. 15/586,438, filed May 4, 2017, titled SYSTEMS AND METHODS FOR CONTROLLING THE OPERATION OF A MOVABLE PANEL WALL SYSTEM, the entire disclosure of which is expressly incorporated by reference herein.
(33) The plurality of wall panels 102 are moveable between an extended configuration wherein the panel faces 110 of the plurality of wall panels 102 are generally coplanar and parallel to plane 110 and a retracted configuration wherein the panel faces 110 of the plurality of wall panels 102 are transverse to the plane 110. In the extended configuration, panel faces 110 of movable wall panels 102 are non-overlapping and generally parallel. In the retracted configuration, panel faces 110 of movable wall panels 102 are overlapping and generally parallel. In one example, generally parallel means within about 5 degrees of being parallel.
(34) In the illustrated embodiment, wall panels 102 extend from wall 84 to wall 86 when movable wall system 100 is in the extended position and wall panels 102 are stored in a pocket 122 in wall 84 when movable wall system 100 is in the retracted position. Exemplary panels 102 include acoustic seals between adjacent panels 102, acoustic seals between panels 102 and the ceiling of room 12, and acoustic seals between panels 102 and floor 18 of room 12. Exemplary acoustic seals are disclosed in U.S. patent application Ser. No. 13/799,248, filed Mar. 13, 2013, titled PANEL SEAL SYSTEMS, the entire disclosure of which is expressly incorporated by reference herein.
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(36) In one embodiment, wall panels 102 are placed in environments with high ceilings. In these environments, vertical extent 119 of first panel face 110 is up to 30 feet in length. An operator space 126 having a height of about 7 feet is indicated in
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(38) Further, primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 are positioned between panel faces 110 and 112 of wall panel 102A and wall panel 102B, respectively. Primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 may be positioned within interior 116 of the respective wall panel 102A and 102B at any height along vertical extent 119 of the respective panel face 110. In one embodiment, primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 are positioned above the bottom side 118 of the respective panel face 110 and below the top side 117 of the respective panel face 110. Primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 are supported by frame 114 of the respective wall panel 102.
(39) Link 206 couples moveable wall panel 102A to moveable wall panel 102B independent of hinge joints 104. Link 206, in one embodiment, extends through an opening in second end 108 of movable wall panel 102A and through an opening in first end 106 of movable wall panel 102B. Link 206 connects primary biasing sub-assembly 202 to secondary biasing sub-assembly 204 throughout a movement of movable wall panel 102A and movable wall panel 102B from a first arrangement 210 (see
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(41) In one embodiment, anti-float system 200 operates to bias movable wall panel 102A and movable wall panel 102B towards the arrangement of
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(45) Cylinder 346 includes a registration feature 364 which is received in an opening in second flange 350 of slide tube 342. Plunger 352 of gas cylinder 340 includes a threaded end 366 which is threaded into an opening 370 of base 324 of housing 320. In this manner a first end of biasing member 322, threaded end 366 of plunger 352, is secured to housing 320 and a second end of biasing member 322, second flange 350 of slide tube 342, is movable relative to housing 320 in direction 360 and direction 362. Biasing member 322 is retained within housing 320 by a retainer 372 coupled to housing 320 to block egress from open end 330 of housing 320.
(46) Link 306 is coupled to biasing member 322. Referring to
(47) In one embodiment, flexible connector 380 includes multiple strands which are twisted together. Exemplary materials for each strand include at least one of a metal, linen, hemp, silk, sinew, a polymer, or combinations thereof. In one example, each strand is made from an ultra high molecular weight polyethylene, such as the BCY dinoflight 97 bow string available from Three Rivers Archery Supply, Inc. located at P.O. Box 517 in Ashley, Ind. 46705. In one example, the flexible connector 380 includes at least 20 strands of ultra high molecular weight polyethylene twisted together. In another example, the flexible connector 380 includes 26 strands of ultra high molecular weight polyethylene twisted together.
(48) By pulling on flexible connector 380 in direction 362, second flange 350 of biasing member 322 is moved towards base 324 of housing 320, as shown in
(49) Referring to
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(51) In the illustrated embodiment, anti-float system 300 further includes a lock 480 which holds gas cylinder 340 in a compressed state to assist in installing flexible connector 380 on primary biasing sub-assembly 302 and secondary biasing sub-assembly 304. In the illustrated embodiment, lock 480 is a bolt having a threaded shaft that passes through an opening 482 in base 324 (see
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(53) While this disclosure has been described as having exemplary designs and embodiments, the present systems and methods may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains.