POSITION DETECTION FOR A STEERING COLUMN OF A MOTOR VEHICLE

Abstract

The invention relates to a steering column (1) for a motor vehicle, comprising a supporting unit (6) which can be connected to the chassis of the motor vehicle (6) and an actuating unit, which is mounted on the supporting unit and which supports a steering shaft (2) for rotation, wherein the position of the actuating unit can be adjusted in relation to the supporting unit, wherein the steering column (1) has a position detection device for determining the position of the actuating unit relative to the supporting unit (6).

Claims

1.-17. (canceled)

18. A steering column for a motor vehicle, comprising: a supporting unit that is configured to be connected to the motor vehicle, and an actuating unit that is mounted on the supporting unit, a steering shaft rotatably supported by the supporting unit, wherein the actuating unit is configured to adjust in relative position to the supporting unit, and a position detection device configured to determine the position of the actuating unit relative to the supporting unit.

19. The steering column of claim 18 wherein the position detection device comprises at least one position sensor unit which has a first element and a second element interacting therewith, wherein the first element moves relative to the second element during adjustment of the actuating unit relative to the supporting unit.

20. The steering column of claim 19 wherein the first element and the second element are linearly movable relative to each other.

21. The steering column of claim 18 wherein the position sensor unit comprises a contactless sensor.

22. The steering column of claim 18 wherein the steering column comprises an adjustment drive configured to adjust the actuating unit relative to the supporting unit in a length adjustment direction and/or an adjustment drive configured to adjust the actuating unit relative to the supporting unit in a height adjustment direction, wherein the adjustment drive has a threaded rod with an external thread that engages an internal thread of a spindle nut of the adjustment drive.

23. The steering column of claim 19 wherein the position sensor unit has a linear sensor for producing an electrical control signal depending on the relative position of the first element relative to the second element.

24. The steering column of claim 18 wherein the position sensor unit comprises an absolute sensor.

25. The steering column of claim 18 wherein the position sensor unit comprises an inductive, magnetic, optical, acoustic, or capacitive sensor.

26. The steering column of claim 18 wherein the position detection device is a redundant system having two mutually independent position sensor units for measuring the position of the steering column.

27. The steering column of claim 26 wherein the two redundant position sensor units have different measuring methods.

28. A method for operating a steering column, the steering column comprising a supporting unit that can be connected to the chassis of the motor vehicle and an actuating unit mounted on the supporting unit and which supports a steering shaft for rotation, wherein the actuating unit can be adjusted relative the supporting unit by means of a motorized adjustment drive, wherein the steering column has a position detection device for determining the position of the actuating unit relative to the supporting unit, the method comprising: determining a position of the actuating unit relative to the supporting unit by means of the position detection device; calculating an adjustment speed from the determined position; and when the adjustment speed falls below a predetermined limit value, stopping the adjustment of the steering column.

29. The method of claim 28, further comprising: determining an energization of a first and/or a second adjustment drive, checking whether a predetermined limit of the energization is exceeded, and when the limit value is exceeded, stopping the adjustment of the steering column.

30. A method for operating a steering column comprising a supporting unit that can be connected to the chassis of the motor vehicle and an actuating unit, which is mounted on the supporting unit and which supports a steering shaft for rotation, wherein the actuating unit can be adjusted relative to the supporting unit, wherein the steering column has a position detection device for determining the position of the actuating unit relative to the supporting unit and a crash system with at least two energy absorption devices arranged on the steering column, the method comprising: determining a position of the actuating unit relative to the supporting unit by means of the position detection device in the event of a crash; and controlling the at least two energy absorption devices depending on the determined position, wherein at least one of the energy absorption devices is put into operation.

31. The method of claim 30 wherein the steering column has a pyro switch or a lifting magnet for activating the at least two energy absorption devices.

32. A method for operating a steering column comprising a supporting unit that can be connected to the chassis of the motor vehicle and an actuating unit, which is mounted on the supporting unit and which supports a steering shaft for rotation, wherein the actuating unit can be adjusted relative to the supporting unit, wherein the steering column is stowable, wherein the steering column has a position detection device for determining the position of the actuating unit relative to the supporting unit and a crash system with an airbag system, the method comprising: determining a position of the actuating unit relative to the supporting unit by means of the position detection device in the event of a crash; and controlling the airbag system depending on the determined position.

33. The method of claim 32 wherein the airbag system is configured to protect a driver in the event of a crash in an autonomous driving mode with a stowed steering column and in a manual or semi-autonomous driving mode, wherein the method further comprises: detecting that the steering column is stowed; and controlling the airbag system adapted to the stowed steering column.

Description

[0071] Preferred embodiments of the invention are explained in more detail below on the basis of the drawings. Similar or equivalent components are referred to in the figures with the same reference characters. In the figures:

[0072] FIG. 1: shows a spatial view of a steering column for a steering system of a motor vehicle in an extended position,

[0073] FIG. 2: shows a spatial view of the steering column from FIG. 1 in a retracted position,

[0074] FIG. 3: shows a second spatial view of the steering column from FIG. 1,

[0075] FIG. 4: shows a longitudinal section through a steering column with an internal position sensor unit,

[0076] FIG. 5: shows a spatial view of a steering column with a height adjustment drive and a position sensor unit,

[0077] FIG. 6: shows another spatial view of the steering column from FIG. 5,

[0078] FIG. 7: shows a spatial view of a steering column with an energy absorption device for a crash situation, and

[0079] FIG. 8: shows a flowchart for controlling a steering system in the event of a crash.

[0080] FIGS. 1 to 3 illustrate a steering column 1 for a motor vehicle having a steering shaft 2 which is mounted rotatably around its longitudinal axis L, which is also referred to as the rotational axis, in a steering shaft bearing unit 3 having an inner sleeve 4. The inner sleeve 4 is movably guided in an outer sleeve 5 along the longitudinal axis L of the steering shaft 2. The outer sleeve 5 is mounted pivotably around a pivot axis S in a retaining part 6. The retaining part 6 can be fixed at fastening points 7 to the body, which is not shown and which corresponds to the chassis of the motor vehicle. At a rear end, the steering shaft 2 can be connected to the steering wheel, which is not shown. The rotational movement introduced into the steering shaft by a driver via the steering wheel is introduced into the steering gear, which is not shown, via a gimbal joint provided at the other end, i.e. the front end, and other steering shaft parts. Alternatively, the front end may also be coupled to a manual torque actuator, for example in a steer-by-wire steering system, wherein no mechanical coupling is provided between the steering wheel and the steerable wheels of the vehicle. In order to increase the comfort of the driver, the steering column 1 can be adjusted in its height in the adjustment direction 101 and in its length in the adjustment direction 102. For this purpose, the steering column 1 has a height adjustment device 201 and a length adjustment device 202, each of which comprises an adjustment drive. The adjustment drives each have an electric motor with a threaded rod drive, also referred to as a spindle drive, which has a worm shaft arranged on the output of the electric motor, wherein the worm shaft engages a worm wheel. The worm wheel is either rotationally fixedly connected to the threaded rod (known as a rotation spindle drive or also a rotary spindle drive) or is rotationally fixedly coupled to a spindle nut (immersion spindle drive). These adjustment drive concepts are sufficiently known to the skilled person from the prior art, for example the disclosure in DE 10 2017 207 561 A1 concerning the adjustment drives is pointed out here.

[0081] FIGS. 1 to 3 show the adjustment drive 111 in the longitudinal direction 102. The threaded rod 8 is connected via a coupling lever 9 to the inner sleeve 4, so that a displacement of the coupling lever 9 relative to the outer sleeve 5 leads to a displacement of the inner sleeve 4 relative the outer sleeve 5. The threaded rod 8 is rotationally fixedly mounted on the coupling lever 9 and extends in the length adjustment direction 102. The threaded rod 8, which is in the form of a threaded spindle, engages a spindle nut, which is rotatably mounted in a housing 10 of the adjustment drive and is in a fixed position. The spindle nut is formed on its outside as a worm wheel, and the toothing thereof is engaged by the worm shaft arranged on the output shaft of an electric motor 11. By rotation of the stationary spindle nut, the threaded rod 8 is moved axially, whereby the inner sleeve 4 is displaced relative to the outer sleeve 5. The adjustment drive 111 is designed as an immersion spindle drive. FIGS. 1 and 3 show the extended position of the length adjustment device 202 and the retracted position is shown in FIG. 2.

[0082] To determine the position of the steering column or the position of the steering wheel, a first element 12 of a position sensor unit 13 is attached to the outer sleeve 5. This element 12 of the position sensor unit 13 extends in the longitudinal direction L preferably over the entire adjustment path of the threaded rod 8, in particular the entire length of the outer sleeve 5. Since the threaded rod 8 of the length adjustment device 202 does not rotate, a second element 14 of the position sensor unit 13 is attached to the end of the threaded rod 8 remote from the coupling lever.

[0083] The position sensor unit 13 is preferably designed so that the second element 14 moves synchronously with the inner sleeve 4 and the first element 12 is fixed to the outer sleeve 5 in a fixed position. The two relatively movable elements 12, 14 are preferably part of a linear sensor, which produces an electrical signal depending on the relative position. In this embodiment variant, the outer sleeve 5 forms the supporting unit and the inner sleeve 4 forms the actuating unit.

[0084] The first element 12 is preferably a sensor, over which the second element 14 moves in the axial direction. The second element 14 may be formed at least partially of a metallic material. The sensor 12 detects the movement of the second element 14 and determines preferably the absolute position, so that even after a voltage drop the position signal is still available. The sensor preferably comprises an inductive linear sensor with a flat coil. A circuit board with measuring electronics with a flat measuring coil is attached to the component (outer sleeve 5 as supporting unit), which is stationary fixed during axial adjustment. There is a metallic component on the component (inner sleeve 4 as the actuating unit) which is movable during axial adjustment. This metallic component moves over the area of the flat coil during adjustment and creates a change in inductance. This dependency is used to conclude the position of the adjustable component. Furthermore, a control unit can be provided which processes the signals of the sensor and calculates the corresponding position, which is then output as an output value and is forwarded, for example, to further control units or vehicle assistance systems.

[0085] FIG. 4 shows a position sensor unit for a length adjustment direction 102 which is arranged inside the steering column 1 or more precisely in the interior of the outer sleeve 5. The inner sleeve 4 is telescopically accommodated in the outer sleeve 5. The steering shaft 2 is of telescopic form and in addition to an inner shaft 205 has an outer shaft 206, which partially coaxially surrounds the inner shaft 205. The profile of the outer shaft 206 is complementary to a recess of the inner shaft 205 and allows torque transmission. A first element 12 of the position sensor unit 13, which is stationary fixed during the length adjustment, is positioned between the inner sleeve 4 and the outer shaft 206. The first, fixed element 12 extends in the longitudinal direction preferably over the adjustment path of the length adjustment, and, in particular, over at least 50% of the length of the outer sleeve, preferably, over at least 80% and, most preferably, over the entire adjustment path. A second, longitudinally movable element 14 is attached to the inner sleeve 4. During adjustment in the longitudinal direction in the direction of the longitudinal axis L, the second movable element 14 of the position sensor unit 13 moves past the first element 12 in parallel to the longitudinal axis. Preferably, the second movable element 14 is arranged on an inner side of the inner sleeve 4, in particular at an internal end 40. In this embodiment of FIG. 4, the outer sleeve 5 forms the supporting unit and the inner sleeve 4 forms the actuating unit.

[0086] FIG. 5 shows a height adjustment device 201 with an adjustment drive 112. An electric motor 500 of the adjustment drive 112 drives the adjustment movement of the outer sleeve 5 in the height adjustment direction 101 relative to the retaining part 6 in the form of a console. A threaded rod 15 in the form of a threaded spindle engages a spindle nut 16, wherein the spindle nut 16 is formed as a worm wheel on its outside, and the toothing thereof is engaged by a worm shaft arranged on the output shaft of the electric motor 500. The spindle nut 16 is set rotating by the rotation of the worm wheel. The threaded rod 15 engages the spindle nut 16, wherein the threaded spindle 15 is moved translationally relative to the spindle nut 16 by the rotation of the spindle nut 16 due to the corresponding thread of the threaded rod 15 and the spindle nut 16. This adjustment drive is thus also designed as an immersion spindle drive. The threaded rod 15 is rotationally fixedly coupled to a coupling piece 17. This coupling piece 17 is connected via a hinge 18 to an adjusting lever 19, wherein the coupling piece 17 is held rotationally fixedly relative to the threaded rod 15. The adjusting lever 19 is mounted pivotably in a articulated axle 20 on the retaining part 6 and in a articulated axle 21 on the outer sleeve 5. As a result, it is achieved that pivoting around a pivot axis S of the outer sleeve 5 is carried out relative to the holding part 6 by means of the coupling piece 17 and the threaded rod 15. Thus, in this embodiment of FIG. 5, the supporting unit is formed by the retaining part 6 and the actuating unit is formed by the outer sleeve 5. This adjustment drive for the height adjustment is thus designed as an immersion spindle drive. Alternatively, it is also conceivable and possible to realize the height adjustment with a rotary spindle drive. The adjustment drive 112 is pivotably mounted on the outer sleeve 5. A position sensor unit 22 is provided, which detects the movement of the threaded rod 15 and determines a position of the steering column in the height adjustment direction 101 from the measured signal.

[0087] FIG. 6 shows in detail the position sensor unit 22 for height adjustment.

[0088] Starting from the worm wheel, the threaded rod 15 is surrounded on a first side by the second spindle nut 17 and on a second side by a second element 24 of the position sensor unit 22. The second element 24 of the position sensor unit 22 moves with the end of the threaded rod 15. A first element 23 of the position sensor unit 22 at least partially surrounds the second element 24 and is formed as a U-shaped profile. The first element 23 of the position sensor unit 22 extends parallel to the longitudinal direction of the threaded rod over the adjustment path of the height adjustment device. In addition to the height adjustment device 202, the steering column also has a length adjustment device 201.

[0089] The previously described exemplary embodiments have in common that with the help of the position sensor units the position detection devices detect the relative position of the outer shaft or of the sleeve or the actuating unit, respectively, relative to a holding part or the supporting unit, respectively. Preferably, the sensor of the position sensor units is designed as a contactless sensor. Preferably, the sensor is designed as a linear sensor. Particularly preferably, the sensor is designed as an absolute sensor. The sensor may preferably be formed as an inductive, magnetic, optical, acoustic, or capacitive sensor. There may generally be two independent sensors to form a redundant system, which increases reliability. Preferably, these two sensors have different measurement methods.

[0090] Preferably, a sensor for determining the length adjustment position and/or a sensor for determining the height adjustment position are provided.

[0091] The adjustment speed can also be calculated from the position signal. In the case of stowable steering columns, there is a risk that the driver or an obstacle will block the adjustment and thus will be injured or damaged. Obstacles in the adjustment path of the steering column result in a decrease in the adjustment speed, which can be detected with the position detection device. The signal detection is thus carried out directly at the adjustment device and not indirectly via a gearbox on the adjustment motor. If a decrease of the adjustment speed and undershooting a limit value of the adjustment speed is detected, the adjustment is preferably stopped. Thus, a collision can be detected during adjustment in a simple and effective way and damage can be prevented.

[0092] FIG. 7 shows an inner sleeve 4 of a steering column with two elongated holes 25, which are arranged parallel to the longitudinal direction L and in the circumferential direction on opposite sides of the inner sleeve 4. The elongated holes 25 are part of an energy absorption device 26. A sliding block 27, which is held in a fixed position, the width of which is greater than the width of the elongated holes 25, extends into each of the elongated holes 25, which are therefore widened in the event of a displacement relative to the sliding block 27. The sliding block 27 has toothing 271 on the side turned away from the elongated hole 25. The sliding block 27 is connected to an activation unit 28 via a locking element 29 with toothing 291 corresponding to the toothing 271. If the energy absorption device 26 is active and there is a movement of the inner sleeve 4 in the longitudinal direction L, a deformation of the inner sleeve 4 is caused by the movement of the sliding block 27 in the elongated hole 25, whereby a part of the energy introduced is absorbed, i.e. is converted into deformation work and heat. The activation unit 28 comprises a pyroelectric switch, which is ignited for the activation or setting into operation of the energy absorption device 26, whereby the movement of the locking element 29 is released and the locking element 29 is transferred into an engagement position by means of the prestressed spring 292, so that the toothing 291 of the locking element 29 is brought into engagement with the toothing 271 of the sliding block 27.

[0093] The inner sleeve 4 is part of a steering column, which has a height adjustment and/or a length adjustment. A previously described position detection device detects the position of the steering column or the position of the actuating unit relative to the supporting unit. Depending on the position of the steering column, the energy absorption device is activated. Preferably, a pyro switch or a lifting magnet can be used for activating the energy absorption devices. At least two energy-absorption devices may be provided, as shown in FIG. 7, wherein in the event of a crash the position of the actuating unit or of the outer shaft 206 is determined relative to the holding part (supporting unit) and at least one of the energy absorption devices is put into operation by means of a control unit according to this position.

[0094] FIG. 8 shows a flowchart in which the energy management is adjusted depending on the position or setting of a steering column, in other words the energy absorption device or energy absorption apparatus is activated depending on the position of the actuating unit relative to the supporting unit. The steering column may preferably be a stowable steering column, which is preferably used in autonomously driving motor vehicles, but the method according to the invention is not limited to this. The stowable steering column can be fully retracted in an autonomous driving mode or placed in a stowed position, so that the steering wheel in the interior is not annoying for the driver. The driver gets more space for other activities.

[0095] Such a stowable steering column therefore has a significantly larger adjustment path compared to a conventional adjustment to increase manual driving comfort. Depending on where the steering wheel is located and depending on the position of the steering column, other prerequisites are specified, for example, for an energy absorption device on the steering column and for an airbag systems integrated into the steering wheel. In order to protect the driver in an autonomous driving mode and in a manual driving mode, specific airbag systems are required, which optimally protect the driver with the steering wheel both retracted and extended. The energy management of the steering column is therefore preferably adapted to the position of the steering column in order to take into account the different requirements. It may be provided to activate different airbag systems depending on the steering wheel position.

[0096] In a first step, the previously described position detection device measures the position of the steering column in the height adjustment direction and/or the length adjustment direction 30 by means of position sensor units. This information is used to determine whether the steering column is in a driver mode 31, i.e. the driver can grab the steering wheel to control the vehicle in a manual or semi-autonomous driving mode and can initiate a steering command. The position corresponds to a comfort position for the driver and does not include stowed positions, in which the steering wheel is difficult to operate.

[0097] If a driver mode position is specified 32, a conventional setting of the energy absorption devices (for example an energy absorption device on the steering column, airbags, and the like) is chosen, which corresponds to the setting of a manual and/or semi-autonomous driving vehicle 33. If, on the other hand, the steering column is in a stowed position 34, the energy absorption device is adjusted according to the situation and a setting 35 is selected which is optimal for the case of a crash. It is conceivable that there are several energy absorption devices on the steering column, which are then addressed depending on the position of the steering column and are put into operation or out of operation.

[0098] In order to activate specific airbag systems for the different steering wheel positions, the control unit of the vehicle must always be supplied with information signals regarding the position of the steering wheel or the steering column or, more precisely, with information signals regarding the position of the actuating unit relative to the supporting unit. This means for the steering column, that at least the length adjustment position can be reliably detected and sent to the vehicle. Due to the safety-dependent function, the position detection comes under the classification of functional safety (ASIL). Even after a short-term power failure, the system must be able to detect the exact position of the steering column without moving to the end stops using an initialization process. The position sensor units therefore preferably each comprise an absolute sensor, which can reliably detect and reproduce the position at any time.