Mount interface for light fixtures
11131446 · 2021-09-28
Assignee
Inventors
- Stephane Béland (Lasalle, CA)
- Jamie KATZ (Lasalle, CA)
- Andrew Miles (Lasalle, CA)
- Howard Yaphe (Lasalle, CA)
Cpc classification
E04B9/006
FIXED CONSTRUCTIONS
F21V21/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B9/366
FIXED CONSTRUCTIONS
F21S8/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S4/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mounting assembly for mounting a light fixture comprises a plurality of anchor structures attachable to a ceiling at designated locations thereon to form an anchor array to be patterned so as to be complementary with a target location array of a plurality of target locations on the light fixture. A plurality of elongate flexible structures is provided according to the anchor array, each configured to extend from a corresponding anchor structure so as to be orientable to align with a corresponding target location in the target location array when the target location array is unaligned with the anchor array. A plurality of retainers is provided according to the anchor array, each configured to be positionable at a distal location on the corresponding elongate flexible structure, thereby to suspend the light fixture below the ceiling. Each retainer being displaceable along the corresponding elongate flexible structure to collectively displace the light fixture toward engagement with the ceiling, wherein the retainer is positionable at a designated location on the elongate flexible structure, wherein an installed position of the light fixture is defined by a cumulative effect of a relative positioning of each anchor location and each corresponding target location.
Claims
1. A mounting assembly for mounting a light fixture, comprising one or more anchor structures attachable to a ceiling at one or more designated locations thereon to form an anchor array of one or more anchor structures, wherein the anchor array is configured to be patterned so as to be complementary with a target location array of one or more target locations on the light fixture according to the anchor array, one or more elongate flexible structures according to the anchor array, of which each elongate flexible structure is configured to extend from a corresponding anchor structure in the anchor array so as to be orientable to engage a corresponding target location in the target location array, one or more guides configured to extend outwardly from the one or more anchor structures to guide and/or locate the light fixture in an installed position at the one or more designated locations, and one or more clamp structures according to the anchor array, of which each clamp structure is configured to be positionable on the corresponding elongate flexible structure and displaceable therealong to bring the light fixture toward the ceiling, each clamp structure being releasably lockable at a designated location on the corresponding elongate flexible structure, thereby to bring the light fixture into engagement with the ceiling, with the anchor and target location arrays in general alignment, wherein an installed position of the light fixture is defined by a cumulative effect of a relative positioning of each anchor location and each corresponding target location.
2. An assembly as defined in claim 1, wherein each array includes at least two sub-arrays, each extending in a designated direction.
3. An assembly as defined in claim 1, wherein each of the one or more elongate flexible structures include at least one cable, cable tie, rope, cord and/or chain.
4. An assembly as defined in claim 3, wherein each clamp structure includes a passage to receive the elongate flexible structure and a releasable lock element to lock the clamp structure at the designated location.
5. An assembly as defined in claim 1, wherein the elongate flexible structure includes a cable and the clamp structure includes a cable gripper.
6. An assembly as defined in claim 1, wherein the guide includes at least one guide structure with an exterior profile to engage an inner region of the light fixture.
7. An assembly as defined in claim 6, wherein the guide includes a pair of guide formations on opposite sides of the anchor structure.
8. An assembly as defined in claim 7, wherein the guide formations have at least one surface to engage at least one corresponding surface on the light fixture.
9. A light fixture assembly, comprising one or more anchor structures attachable to a ceiling at one or more designated locations thereon to form an anchor array of one or more anchor structures, at least one light fixture body defining a target location array of one or more target locations according to the anchor array, one or more elongate flexible structures according to the anchor array, of which each elongate flexible structure is configured to extend from a corresponding anchor structure in the anchor array so as to be orientable to engage a corresponding target location in the target location array, one or more guides configured to extend outwardly from the one or more anchor structures to guide and/or locate the light fixture in an installed position at the one or more designated locations, one or more clamp structures according to the anchor array, of which each clamp structure is configured to be positionable on the corresponding elongate flexible structure and displaceable therealong to bring the light fixture body toward the ceiling, each clamp structure being releasably lockable at a designated location on the corresponding elongate flexible structure, thereby to bring the light fixture body into engagement with the ceiling, with the anchor and target location arrays in general alignment, wherein an installed position of the light fixture body is defined by a cumulative effect of a relative positioning of each anchor location with the corresponding target location.
10. An assembly as defined in claim 9, wherein the light fixture body comprises a longitudinal extrusion defining a longitudinal axis, with a lateral cross section defined by an inner frame portion and a pair of outer boundary portions, wherein the target location array extends along the longitudinal axis.
11. An assembly as defined in claim 9, wherein the pair of outer boundary portions provide a pair of edge regions which are configured to engage the ceiling on respective opposite sides of the designated first locations.
12. An assembly as defined in claim 10, wherein the inner frame portion is configured to define the target location array to be spaced from the pair of edge regions to define a passage through which each elongate flexible structure extends between the first location and the second location.
13. An assembly as defined in claim 12, wherein the passage includes a cavity between the frame portion and the boundary portions through which each elongate flexible structure extends between the first location and the second location.
14. An assembly as defined in claim 12, wherein the light fixture body is configured to shroud each clamp structure and the corresponding elongate flexible structure to limit access to a region therebetween, as the clamp structure approaches the designated location on the elongate flexible structure.
15. An assembly as defined in claim 14, wherein the light fixture body includes a chamber extending around a peripheral region of the clamp structure, wherein at least at the designated location on the elongate flexible structure.
16. An assembly as defined in claim 15, wherein the chamber is formed on a chamber member that is removably mountable to an inner surface of the light fixture body.
17. A method of mounting a light fixture on a ceiling, comprising: a. locating one or more anchor structures on the ceiling at one or more designated locations to form an anchor array of one or more anchor structures, in a pattern so as to be complementary with a target location array of one or more target locations on a light fixture; b. locating each of one or more elongate flexible structures at a corresponding anchor structure, so that each elongate flexible structure extends from the corresponding anchor structure in the anchor array so as to be orientable to align with a corresponding target location in the target location array; c. providing one or more guides to extend outwardly from the one or more anchor structures to guide and/or locate the light fixture in an installed position at the one or more designated locations, d. providing one or more clamp structures, each to engage a corresponding elongate flexible structure according to the anchor array, so that each clamp structure is displaceable along a path defined on the corresponding elongate flexible structure in a direction to bring the light fixture toward engagement with the ceiling; e. releasably locking each clamp structure at a designated location on the corresponding elongate flexible structure, thereby to provide corresponding effective spacing between corresponding anchor structures and clamp structures to releasably lock the light fixture in an installed position on the ceiling with the anchor and target location arrays in general alignment; wherein the installed position is defined by a cumulative effect of a relative positioning of each anchor location with a corresponding target location.
18. A method as defined in claim 17, wherein each target location includes an aperture, further including extending each elongate flexible structure through a corresponding aperture.
19. A mounting assembly for mounting a light fixture, comprising one or more anchor structures attachable to a ceiling at one or more designated locations thereon to form an anchor array of one or more anchor structures to be patterned so as to be complementary with a target location array of one or more target locations on the light fixture, one or more elongate flexible structures according to the anchor array, each configured to extend from a corresponding anchor structure so as to be orientable to engage a corresponding target location in the target location array when the target location array is unaligned with the anchor array, one or more guides configured to extend outwardly from the anchor structure to guide and/or locate the light fixture in an installed position at the one or more designated locations, and one or more retainers according to the anchor array, each configured to be positionable at a distal location on the corresponding elongate flexible structure, thereby to suspend the light fixture below the ceiling, each retainer being displaceable along the corresponding elongate flexible structure to collectively displace the light fixture toward engagement with the ceiling, wherein the retainer is positionable at a designated location on the elongate flexible structure, wherein an installed position of the light fixture is defined by a cumulative effect of a relative positioning of each anchor location and each corresponding target location.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Several exemplary embodiments of the present disclosure will be provided, by way of examples only, with reference to the appended drawings, wherein:
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DETAILED DESCRIPTION
(12) It should be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted,” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms “connected” and “coupled” and variations thereof are not restricted to physical, mechanical or other connections or couplings. The terms upper, lower, and vertical are intended for operative context only and are not necessarily intended to limit the invention only to those configurations or orientations. Furthermore, and as described in subsequent paragraphs, the specific mechanical and/or other configurations illustrated in the drawings are intended to exemplify embodiments of the invention. However, other alternative mechanical and/or other configurations are possible which are considered to be within the teachings of the instant disclosure.
(13) The term “elongate flexible structure” is intended to mean a structure which is flexible along its length, such as under a force of gravity, between spaced locations thereon, according to the relative positions of the locations.
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(15) Referring again to
(16) As can be generally seen in
(17) Also provided is a plurality of elongate flexible structures 38, according to the anchor array, and in this exemplary embodiment each may be provided as a cable. Each elongate flexible structure 38 has an end region 38a provided with an anchor ball 38b (
(18) Referring to
(19) As shown in
(20) In some exemplary embodiments, as shown in
(21) In some exemplary embodiments, the housing sections 12, 14 may be provided in the form of a longitudinal extrusion defining a longitudinal axis, one of which shown at 58 in
(22) In some exemplary embodiments, the pair of outer boundary portions 62 provides a pair of edge regions 64 which are configured to engage the ceiling surface 26 (or be immediately adjacent thereto, so as to present substantially no perceptible or accessible gap therebetween) on respective opposite sides of the anchor locations 29, when the light fixture 10 is in the installed position.
(23) In some exemplary embodiments, the inner frame portion 60 is configured to provide the target location array 32 to be spaced from the pair of edge regions 64 to define a passage 66 through which each elongate flexible structure 38 extends between the corresponding anchor location 29 and the target location 34. The passage 66 may thus bounded by the inner frame portion 60 and the boundary portions 62 forming an elongate cavity.
(24) In some exemplary embodiments, each target location 34 may include an aperture such as that shown at 68, extending through the inner frame portion 60 (
(25) Referring to
(26) Exemplary embodiments are shown in
(27) In some exemplary embodiments, as illustrated in
(28) Referring to
(29) Next, each of a plurality of elongate flexible structures 38 may be positioned to extend from a corresponding anchor structure 28 in the anchor array 30, so as to be orientable to align with a corresponding target location in the target location array 32.
(30) Thus, in the above example, an elongate flexible structure 38 would each be installed on a corresponding t-bar clamp 29, for a total of sixteen elongate flexible structures, either after the t-bar clamp is installed or, as shown in the exemplary embodiment of
(31) Next, as shown in
(32) The cumulative effect of a relative positioning of each anchor location and each corresponding target location may provide particular advantages to both the assembly and installation of the light fixture 10. Using the elongate flexible structures, such as cables, may enable local misalignments to be accommodated in a holistic way. Note for instance, that in the exemplary embodiment of
(33) The cumulative effect of a relative positioning of each anchor location and each corresponding target location may provide a number of benefits that may become more pronounced with an increasing number of anchors and target locations arising from an increasingly complex-shaped light fixture, such as the exemplified embodiment in
(34) The following provides an account of a conventional installation method that, for illustration purposes only, is presented as if such conventional method were to be used in an attempt to install a light fixture of the general shape of the light fixture made up of housing sections 12, 14 and the coupler 16, as represented schematically in
(35) Thus, in the above conventional method, the downwardly extending studs would be relatively nonflexible (or rigid) to the degree that cannot accommodate accumulated misalignments at target and anchor locations over the anchor and target location arrays as a whole, thus requiring possibility several iterations with several installers to ensure proper alignment and installation.
(36) By sharp contrast, an exemplary method of the present disclosure is represented by
(37) In some exemplary embodiments, power may be supplied to a light source in the housing section following step f) rather than before as presented above.
(38) The double headed arrows represent the degrees of misalignment that might be present at each anchor location/target location interface.
(39) Thus, after step f), the cumulative effect of misalignment is demonstrated by the light fixture in a translated position shown in solid lines at T in
(40) Thus, in some exemplary embodiments, the mounting assembly may provide the particular benefit of allowing edge regions of a linear light fixture housing to be positioned directly against a ceiling surface, in a manner that conceals the mounting assembly, that is with no features of the mounting assembly visible beyond the light fixture housing. Further, the mounting assembly establishes localized suspensions between anchor and target locations on the ceiling and the light fixture, along the corresponding arrays thereof.
(41) In some exemplary embodiments, other features and structures may be integrated into the light fixture or between the light fixture and the ceiling, such as the conduit structure described in co-pending U.S. application Ser. No. 15/885,742, filed Jan. 31, 2018, and entitled CONDUIT ACCESS FOR LIGHT FIXTURES. Thus, the access for power and the mounting of the light fixture may be provided with separate structures, enabling both to be determined by independent factors. Thus, the target locations may be determined based on design criteria, while the conduit location(s) may be chosen for the same or other criteria, such as the availability or proximity of the power supply relative to different locations on the light fixture.
(42) Further, in some exemplary embodiments, the mounting assembly and the above mentioned conduit structure may be used to provide for protection for the supply of power without being exposed to the exterior or entrained in the mounting assembly. For instance, a light source may be provided in module form integrating power supply delivery to individual LED's in an enclosed LED array, as well as providing optics for the linear light fixture assembly.
(43) While the present disclosure describes various exemplary embodiments, the disclosure is not so limited. To the contrary, the disclosure is intended to cover various modifications and equivalent arrangements, as will be readily appreciated by the person of ordinary skill in the art.