Dual-Hybrid Solar and Wind-enabled Triple-Helical Shaped Savonius and Darrieus-type Vertical Axis Wind Turbine (VAWT)
20210262443 · 2021-08-26
Inventors
- Joel C. Goldblatt (Angel Fire, NM, US)
- Larry Mapes (Taos, NM, US)
- John Cronin (Golden, CO, US)
- Kaushik Mallick (Golden, CO, US)
- Mike Stewart (Golden, CO, US)
- Mickey Silva (Golden, CO, US)
- Josh Varn (Golden, CO, US)
- Massimo Torri (Calgary, CA)
- Jill Sablosky (Philadelphia, PA, US)
Cpc classification
Y02E10/74
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D9/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/708
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02S50/00
ELECTRICITY
F03D9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hybrid solar/wind turbine apparatus, which includes a blade and shelf assembly configured to provide wind impulsion and wind capture. The blade and shelf assembly are located between an upper and a lower platform assembly. The blade assembly is helically disposed about an axis, for generating torque. A transmission shaft is in communication with the blade assembly and configured to receive the generated torque. One or more photovoltaic cells are in communication with the blade assembly for photovoltaic energy generation, either alone or in combination, with the torque. A means to integrate and combine the photovoltaic energy generating photovoltaic cells into the wind capturing blade assembly.
Claims
1. A hybrid solar/wind turbine apparatus comprising: a blade and shelf assembly configured to provide wind impulsion and wind capture, the blade and shelf assembly being located between an upper and a lower platform assembly the blade assembly being helically disposed about an axis, for generating torque: a transmission shaft in communication with the blade assembly and configured to receive the generated torque; one or more photovoltaic cells in communication with the blade assembly for photovoltaic energy generation, either alone or in combination, with the torque; and a means to integrate and combine the photovoltaic energy generating photovoltaic cells into the wind capturing blade assembly.
2. The apparatus, according to claim 1, in which the blade assembly includes three uniformly spaced apart blades located between two shelf assemblies and connected thereto.
3. The apparatus, according to claim 2, in which the three spaced apart blades are connected to a hub and a spoke configuration and stacked vertically.
4. The apparatus, according to claim 1, in which the blade assembly includes four stacked blade sections located between the two shelf assemblies.
5. The apparatus, according to claim 1, in which the blades are a curved blade body.
6. The apparatus, according to claim 3, in which each of curved blade body is a half S-shaped curve projecting outwardly from the hub; the curved blade bodies each being equally spaced apart about the hub.
7. The apparatus, according to claim 4, in which the blade assembly is mounted on a support platform.
8. The apparatus, according to claims 1 and 7, in which the photovoltaic cells are disposed in photovoltaic panels located about the support platform.
9. The apparatus, according to claim 8, in which the photovoltaic panels are disposed around an inwardly planning base to optimally capture solar energy.
10. The apparatus, according to claim 1, in which the means to integrate and combine the photovoltaic energy generating photovoltaic cells into the wind capturing blade assembly is a circuit, wherein the circuit includes the photovoltaic panels that are electrically connected to a battery via an inverter so as to charge the battery.
11. The apparatus, according to claim 10, in which the blade and shelf assembly are electrically connected to the battery via the inverter so as to charge the battery.
12. The apparatus, according to claims 10 and 11, in which the battery once charged is capable of powering an AMC drive and a Zedi-Field Gateway.
13. The apparatus, according to claim 12, in which a weather station is in communication with the Zedi-Field Gateway.
14. The apparatus, according to claim 10, in which a charge converter is connected to the battery to prevent the battery from overcharging.
15. The apparatus, according to claim 1, in which the rotationally operable transmission shaft includes an upper shall, a central shaft and a lower shaft.
16. The apparatus, according to claim 15, in which a turbine coupling plate is connected to the upper part of the transmission shaft and is further connected to the blade and shelf assembly.
17. The apparatus, according to claim 13, in which a locking device is located between the central shaft and the lower shall
18. The apparatus, according to claim 17, in which the locking device couples the transmission shaft to a turbine brake to control the rotation of the turbine.
19. The apparatus, according to claim 12, in which wind power generated by rotation of the transmission shaft is converted to mechanical energy through the AMC drive via a charge controller, the charge controller being connected to the battery.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Advantages and other aspects of the invention will be readily appreciated by those of skill in the art and better understood with further reference to the accompanying drawings in which like reference characters designate like or similar elements throughout the several figures of the drawings and wherein:
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DETAILED DESCRIPTION
[0037] A detailed description of the preferred embodiments of the invention is disclosed and described below. Yet, each and every possible dimension and arrangement, within the limits of the specification, are not disclosed as various permutations are postulated to be in the purview and contemplation of those having skill in the art. It is therefore possible for those having skill in the art to practice the disclosed invention while observing that certain features and spatial arrangements are relative and capable of being modified, arranged and rearranged at various points about the present invention that nonetheless accomplishes the remediation of one or more of the infirmities as outlined and discussed above in the field of solar and wind power procurement.
[0038] Equally, it should be observed that the present invention can be understood, in terms of both structure and function, from the accompanying disclosure and claims taken in context with the associated drawings. And whereas the present invention and method of use are capable of several different embodiments, which can be arranged and rearranged into several configurations, each may exhibit accompanying interchangeable functionalities without departing from the scope and spirit of the present application as shown and described.
[0039] As detailed in
Dimensions
Height
[0040] The complete VAWT assembly and invention 12 (including turbine 10 plus axially applied Photovoltaic (PV) panels 15 to the inwardly planning base 18) as illustrated in
Assembly
Blade Section and Hub and Spoke Assemblies
[0041] As illustrated in
[0042] The process of building blade sections for the present invention is described below: [0043] 1. The lower shelf hubs 40 and spokes 45, consisting of aluminum arms, are arranged and coupling brackets (small angle brackets 46) are installed on each spoke 45. [0044] 2. With the small angle brackets 46 in place, each spoke 45 is attached to the centrally disposed hub 40 via longer coupling angle brackets 43. [0045] 3. When the bottom shelf assembly 20 is completed a turbine blade body 19 is aligned and holes are drilled for riveting 42 (which is repeated 2 more times). [0046] 4. Assembly of the top shelf assembly 22 is a mirror image process of the bottom shelf assembly 20 whereby both ends of the wind turbine assembly 10 are “capped” for better wind capture as well as increased stability. [0047] 5. The top shelf assembly 22 is aligned to the 3 turbine blade bodies 19 and holes are drilled for rivet 42 placement [0048] 6. With top shelf assembly 22 and bottom shelf assembly 20 fastened to the 3 turbine blade bodies, the completed blade section assembly 14 is then able to be arranged vertically via shelf stacking—one section atop the next—to form the fully configured wind turbine assembly 10 where sections 14a-14d are then adhered to one another
Turbine Platforms
[0049] As illustrated in
[0050] As shown in
Turbine Blade 19 Fabrication
[0051] The wind turbine blades 19 (as shown in
Power Transmission Shaft 50
[0052] As illustrated in
[0053] Material for all shaft components is selected to be AISI 4140 alloy steel for its strength and machinability. Together with the bearings 57 and 58 the shaft weighs approximately 41 kgs.
Primary Structure
[0054] An initial analysis was completed to determine the general and worst-case structural loads. At winds approaching 53 m/s (120 mph) the reactive load on the shaft bearing is around 142 KN (16 tons). Because of such high loads, structural steel is relied upon for the base components. The base component is a 0.66 m (26 in) diameter 2.54 cm (1 in) thick tube made from NISI 1026 steel with A36 steel bulkheads that are welded on. Total height of all weldments assemble together is 1.98 m (78 in) and weighs approximately 862 kg (1,900 lbs.).
Weldments
[0055] The structure consists of 3 main weldments; lower, mid and upper weldments as shown in
Power Transmission Shaft 50
[0056] The locking assemblies used in the power transmission shaft 50 are mechanical devices which are keyless and self-centering allowing for stronger and well-balanced joints between the various power transmission shaft 50 components (see generally
TDO Bearing 58 Installation
[0057] Four machine-matched components make up the TDO bearing 58: two rows (i.e. cones), a high precision spacer that provides the exact manufacturer designed gap between rows and an outer cup. The cones, which contain rollers, are designed to have an interference fit with the central shaft 54 and are pressed on. First the lower cone is pressed on, the spacer is placed on the shoulder of the lower cone and the outer cup was placed over the assembly. Finally, the upper cone is pressed on to finish the TDO bearing 58 installation. The outer cup spins freely and is the direct link to the housing structure.
Upper Shaft 52 and Collar Installation and Assembly
[0058] The shaft collar is threaded on until it is seated against the TDO bearing 58 upper cone shoulder (although other modes of attachment can be contemplated). With the upper locking device placed over the central shaft 54 and resting on the collar, the upper shaft 52 is slipped into position. Once in position the locking device is torqued 145 N-m (107 ft-lbs.) per bolt, and according to the specifications, as described above.
Lower Shaft 55 Installation and Assembly
[0059] The lower shaft 55 is then placed between a locking device 66 and the central shaft 54 located at the bottom of the central shaft 54. Locating the lower shaft 55 must be precise where a scale is used to measure the shaft depth before torqueing the locking device 66. As described above, the same process for installing locking devices 66 is used, except for the final bolt torque of only 61 ft-lbs.
Cylindrical Bearing 57
[0060] The cylindrical bearing 57 is made up of two components: an inner race and an outer roller bearing assembly. The inner race is pressed onto the lower shaft in a similar manner as the cones of the TDO bearing 58 (above).
Turbine Brake 59
[0061] A Nexen® I300 brake is installed just below the cylindrical bearing 57 and operates on pneumatic pressure up to 600 Nm. The brake 59 may be spring engaged, and air released—which is the present design. The pressure range to overcome the springs is 4-7 bar (60-100 psi). A locking device 56 couples the power transmission shaft 50 to the brake 59. A simple pneumatic circuit is fabricated to control the rotation of the turbine to safely arrest the turbine rotation where the brake is designed to work in conjunction with a generator to arrest the rotation—braking initially through the control generator acting as a motor and then through the pneumatic brake for final parking. As can be seen in
Prototype Turbine Construction
[0062] Ease of transport and assembly are two of the primary design considerations for the VAWT assembly invention 12 and the total structure is approximately 8 meters tall, including the base. With component modularity and maneuverability as the focus, the sequence of assembly is shown in these general steps: [0063] 1. Secure the primary structure to the ground. [0064] 2. Install the transmission shaft 50 [0065] 3. Install the bottom platform assembly [0066] 4. Install blade assemblies 14a-14d [0067] 5. install the top platform assembly 10 [0068] 6. Install equipment (i.e. brake 59, generator 75, gearbox 70 and controller 82)
Final Assembly
[0069] Blade Sections are assembled into two section towers inside—to ensure a windless environment, the blade sections are assembled indoors. The lower platform is fastened to the bottom of a section and then a second section is lifted and fastened to the first. This was repeated for the remaining sections with the upper turbine cap plate 32 atop the structure.
[0070] Two tower sections are assembled where a lower blade section tower and upper blade section tower are assembled together outside. The two section towers are moved outside and staged for a crane to begin the final assembly process prior to placing the completed turbine 10 on the primary structure.
[0071] The full wind turbine assembly 10 is lifted to the top of the inwardly planning base 18 structure and mounted on the turbine coupling plate 51. With the blade sections fully assembled, the crane lifts the wind turbine assembly 10 into position (as depicted in
[0072]
Operation
Generator 75 and Gearbox 70
[0073] Based on windspeeds between 5 m/s-10 mls an estimated 97-794 W are estimated. The generator 75 and gearbox 70 are sized to optimize generator efficiency at a power range above and to be large enough to provide dynamic braking.
Controller (Drive) 80
[0074] As illustrated in
[0075] Turbine RPM and torque will be transmitted via the rotationally operable transmission shaft 50 which integrates with a pneumatically powered brake 59 and a gear box 70. The latter allows the RPMs to step up while stepping down the torque. The AMC Drive 80 will monitor the generator 75 and determine if the wind turbine assembly 10 is within its design limits based on user input and programmable logic. If the specified limit power is reached the AMC drive 80 will begin to shut the generator 75 down slowing the wind turbine assembly 10. It will also control a switch 78 tied to the compressed air 77, engaging the brake 59 and fully parking the wind turbine assembly 10 once the power has been reduced to a specified level. An anemometer 81 provides data to the drive to correlate power and wind speed.
[0076] A charge controller 82 protects the battery bank 84 from overcharging. The battery bank 84 is used as the repository for generated electricity and provide power to the AMC drive 80, anemometer 81 and compressor 77.
Photovoltaic (PV) Panels
[0077] The relationship between all functional parts of the assembly are represented diagrammatically as a circuit in
[0078] Typically, photovoltaic panels 15 are fiat or curved and generally include a transparent protective cover over a photovoltaic array which converts solar energy into usable electrical power
EXPERIMENTAL TESTING OF OPERATION
Initial Testing and Equipment
[0079] Initial performance testing on the VAWT assembly invention 12 was performed outside under natural wind conditions. Data collected were wind speed and turbine revolutions per minute. The wind speed was measured with an anemometer with a 0 to 2 volt output, mounted approximately 3.7 m (12 ft) off the ground and 1.8 m (6 ft) from the turbine. The revolutions per minute of the rotating turbine were measured by a hall effect sensor set at the base of the rotationally operable turbine shaft 50. Signals were collected from both travelled through an analog data acquisition device and then fed into a laptop via a USB cable where the data was collected for analysis. Each data point was time-stamped.
[0080] This experimental setup is sufficient to gain top level insight into the basic operating characteristics of the VAWT assembly invention 12, but is in no way intended to fully describe the operational envelope and full operating capacity of the VAWT assembly invention 12. Error inherently exists for this rough data collection, including but not limited to building obstructions, turbulence, and single location anemometer readings. The site was not selected for good performance but was an initial setup to verify assembly and basic performance of this initial prototype. Future data collection efforts our ongoing for both scaled down wind tunnel testing, as well as more thorough real-world data collection to more fully characterize the VAWT assembly invention 12 performance. Information gathered is critical for complete optimization of the energy conversion system, including the gearbox, generator, and all electrical components.
[0081] The preliminary data recorded over a 24-hour duration on Mar. 7-8, 2018 was plotted to select valuable timeframes of information. One particularly interesting data set is included here for discussion, covering approximately 45 minutes beginning at 3:47 pm on March 8th. Based on this specific data set, effort was made to estimate an unloaded cut-in windspeed and to estimate the naturally driven tip speed ratio at which the turbine will rotate. This data is useful to confirm analytical predictions and to define expectations for real world prototype performance.
[0082] Windspeeds were recorded in Golden, Colo. at the time of interest. Shown in blue is the data collected form the anemometer located at the base of the turbine. For comparison, a plot of a local weather station's wind data across the same time interval is shown in orange. That weather station is located approximately ½ mile south-east of the site of the turbine, with data publicly available online at Weather Underground.
[0083] Again, substantial differences between the data are expected due to the obstructions and naturally variable ground level wind being detected. These two curves do show that independent anemometer readings across the same range of windspeeds at the time of data collection, with an average recorded wind speed at the turbine of just over 1.3 m/sec (3 mph) and a maximum recorded wind speed of around 4.5 m/sec (10 mph). Collected data is evidenced below:
PREFERRED EMBODIMENTS
[0084] In one embodiment of the present invention, the hybrid solar and wind system of the present invention can provide a completely integratable “open source” energy via renewable energy sources that can be seamlessly integrated into existing power grids to provide primary, secondary as well as alternate power in a variety of settings that is scalable, flexible, urban-friendly (both auditory and visually), environmentally clean, and is utilized at the source of consumption (where individuals live and work).
[0085] Another preferred embodiment seeks to integrate solar photovoltaic technology onto the surface and/or into the vanes of a Vertical Axis Wind Turbine (VAWT) whereby the blades themselves become the means of photovoltaic collection.
[0086] It is yet another preferred embodiment envisioned by the inventors that the present invention could be directed and operated via two-way digital intelligence controls and software that could enhance the efficiencies of the present invention to further augment the invention's overall capacity to share and distribute energy more efficiently and effectively, while decreasing deficiencies of the presently used VAWTs both in terms of captured and transformed wind energy, harvested solar and thermal energy, or a combination of all of these energies.
[0087] In another embodiment (as shown in
[0088] In another preferred embodiment, the present invention has the capability to deliver energy directly to the consumer at the point of power consumption (as opposed to reliance upon a distance power supplier and “community” distribution channels). This direct distribution would have the advantageous effects of both “smart-grid” (software enhanced) and “micro-grid” (individually and personally guided and adapted power use), decreased reliance upon established supply channels, and a “clean” renewable alternative to environmentally detrimental energy sources such as carbon-emitting “fossil fuels”.
[0089] It is yet another preferred embodiment that the present invention could provide “containerized”, movable and placeable self-contained and self-sustained energy generation units or “pods” that could easily operate independently of conventional power generating resources. Examples include, among other facilities, a mobile medical unit, a water processing plant or a telecom center in areas previous thought too remote and inaccessible.
[0090] It is another preferred embodiment where both the blades and upper and lower turbine platforms of the helical 3-blade Savonius-type vertical axis wind turbine (VAWT) would act as a receiver of photovoltaic energy by mounting and encapsulating photovoltaic cells on or about their surfaces.
[0091] In another embodiment, inventors can either contract to build and install the hybrid turbines that are the present invention, license a distributorship to others, or provide a “kit”, utilizing the technology herein, and method of manufacture for “self-assembly” and build or semi-autonomous assembly and build.
[0092] In another embodiment the hybrid solar/wind turbine that is the present invention can be used atop another structure (e.g. a cell phone tower, street light, building or structural rooftop) to provide tower power generation to facilitate or replace the conventional power supply (e.g. diesel generators) required for either full-time, continuous operation, intermittent stand-by operation or as a permanent primary power supply.
[0093] In another embodiment the present invention can be used for natural stationary sea bound areas (e.g. islands), where energy is expensive to procure, man-made stationary sea bound oil rigs and observation stations and lighthouses, where energy is difficult to generate, and moveable sea bound vessels (e.g. large ships and freight carriers) requiring great amounts of energy for operation—all having ample access to both wind and solar energy sources.
[0094] In yet another embodiment the present invention can be compatible with and integrated into a “smart home” that uses other “green features” such as, but not limited to, bioenergy, geothermal energy, additional solar energy, additional wind energy, hydroelectricity, energy efficient appliances, recycling, improved and maintainable air quality, environmentally preferable building material and design (“green engineering”), urban patterns of development, water efficiency, waste reduction, greenhouse gas reduction, “green” agriculture roofs, solar-paneled roofing and shingles, enhanced insulation, environmentally conscious landscaping, and the like.