Self-propelled harvesting machine with sensors for sensing crop density

Abstract

A self-propelled harvesting machine for harvesting a crop field has a ground drive including multiple working units, a control system and a sensor system. The sensor system periodically emits transmitted pulses of electromagnetic transmission beams in at least one transmission direction onto the crop field and the transmitted pulses are reflected on the crop field and are received as echo pulses by the sensor system. For at least one portion of the transmitted pulses, different partial beams of a single transmission beam are reflected by plants of the crop field lying one behind the other with a time offset, so the particular resultant echo pulse is composed of time-offset partial echo pulses. The control system determines a value for the crop density on the basis of a time correlation within the resultant echo pulse, and controls the ground drive and/or the working units on the basis of the determined crop density.

Claims

1. A self-propelled harvesting machine for harvesting a crop field including a plurality of plants, comprising: a ground drive comprising multiple working units, a control system, a sensor system that is configured to periodically emit transmitted pulses of electromagnetic transmission beams in at least one transmission direction onto the crop field, wherein the transmitted pulses of electromagnetic transmission beams are reflected on the crop field and are received as echo pulses by the sensor system, wherein for at least one portion of the transmitted pulses of electromagnetic transmission beams, the sensor system is configured such that different partial beams make up each one of the electromagnetic transmission beams and that different partial beams are reflected by plants of the crop field lying one behind the other in the particular transmission direction with a time offset with respect to one another, and so a resultant echo pulse is composed of correspondingly time-offset partial echo pulses, wherein the control system is configured to determine a value for the crop density based on a time correlation within the resultant echo pulse, wherein each transmission beam is configured to have a beam cross-section with a minimum extension which enables the different partial beam reflection and the time-offset partial echo pulses of each transmission beam at the plants lying one behind the other, wherein the different partial beam reflection and the time-offset partial echo pulses of each transmission beam provide a measure of a penetration depth of each transmission beam into the crop, from which the value for the crop density of the crop is derived by the control system, and wherein the control system is configured to control the ground drive and/or the working units based on the determined value for the crop density.

2. The self-propelled harvesting machine as claimed in claim 1, wherein the control system is configured to control the ground drive and/or the working units in a forward-looking manner based on the determined value for the crop density, by carrying out at least one portion of the control before the crop field, on which the determination of the value for the crop density is based, enters the harvesting machine.

3. The self-propelled harvesting machine as claimed in claim 1, wherein the sensor system comprises a laser scanner which is situated on the harvesting machine and which is configured to direct the transmission beams onto the crop field at an inclination angle (α) with respect to a horizontal plane and at a scanning angle (β) with respect to a direction of travel about a vertical axis.

4. The self-propelled harvesting machine as claimed in claim 1, wherein the harvesting machine comprises a throughput-measuring system in the form of a material-feed-height measuring system for determining a throughput, and the control system is configured to align the determined throughput with the determined value for the crop density.

5. The self-propelled harvesting machine as claimed in claim 1, wherein the control system is configured to determine the value for the crop density based on the time correlation being the time offset (ΔTv) between two of the time-offset partial echo pulses comprising a first partial echo pulse and a last partial echo pulse, which are associated with one of the transmission beams.

6. The self-propelled harvesting machine as claimed in claim 5, wherein the control system is configured to determine the time offset (ΔTv) from a pulse width of the resultant echo pulse, and the pulse width is defined by a time lag between a first rising pulse edge and a last falling pulse edge of the echo pulse.

7. The self-propelled harvesting machine as claimed in claim 6, wherein the control system is configured to determine the time offset (ΔTv) by subtracting a normalization width from the pulse width, the normalization width being defined by the pulse width of the resultant echo pulse, which would result in the case of an assumed single reflection of the transmission beam on a plant of the crop field.

8. The self-propelled harvesting machine as claimed in claim 1, wherein the control system is configured to determine the value for the crop density by forming a reciprocal value of the penetration depth (ΔE) of the transmission beam into the crop field, the penetration depth (ΔE) being determined from a product of the time offset (ΔTv) with a propagation speed and a normalization factor.

9. The self-propelled harvesting machine as claimed in claim 1, wherein each one of the transmission beams is configured to form a round beam cross-section on the plants located furthest at a front relative to a particular transmission direction, the transmission beams each having a diameter of more than 10 mm.

10. The self-propelled harvesting machine as claimed in claim 1, wherein each one of the transmission beams is configured such that when the plants form comprise elongate ears having a width extension, a measurement spot (M) associated with the transmission beam on the ears of the plants located furthest at a front relative to a particular transmission direction has a diameter that is greater in at least one direction than the width extension of the ears, due to a cross-section of the transmission beam.

11. The self-propelled harvesting machine as claimed in claim 1, wherein the sensor system is designed as an optical distance sensor, and a distance value between the sensor system and a particular reflecting plant is determined with the aid of the sensor system on the basis of a time lag of a point in time of the transmission (Ts) of a transmission pulse at a point in time of reception (TE) of the associated echo pulse.

12. The self-propelled harvesting machine as claimed in claim 1, wherein the control system is configured to determine the value for the crop density for each transmission pulse or for each transmission pulse of a group of transmission pulses, and convert the determined values for the crop density in a statistical method into a total value for the crop density.

13. The self-propelled harvesting machine as claimed in claim 1, wherein the control system is configured to determine the value for the crop density according to a calculation rule, and the control system is configured for selecting or modifying the calculation rule forming the basis for the determination of the crop density from a number of stored calculation rules depending on a type of crop field to be harvested.

14. The self-propelled harvesting machine as claimed in claim 1, wherein the control system is configured to determine a crop height, a position of a crop edge or a position of an obstacle, on a basis of distance values and/or the determined values for the crop density.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention is explained in the following in greater detail with reference to a drawing representing only one exemplary embodiment. In the drawings:

(2) FIG. 1 shows a harvesting machine according to the invention comprising a sensor system during the harvesting of a crop field a) in a side view and b) in a top view,

(3) FIG. 2 shows the crop field according to FIG. 1 in a view along the direction of travel of the harvesting machine, and

(4) FIG. 3 shows a) a transmitted pulse of the sensor system according to FIG. 1 and b) the resultant echo pulse associated with the transmitted pulse.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(5) The harvesting machine 1 according to the invention, which is represented in FIG. 1, is utilized for harvesting a crop field 2 which consists of a plurality of plants 3. The plants 3 of the crop field 2 are located on ground 4, as is also clear from the representation according to FIG. 1.

(6) During the harvesting operation, the crop field 2 is located ahead of the harvesting machine 1, as viewed in the direction of travel 5 of the harvesting machine 1. As viewed from the harvesting machine 1, there are the frontmost plants 3a and the plants within the crop 3b.

(7) The represented agricultural harvesting machine 1 is a self-propelled harvesting machine for processing picked-up crop into kernels. The represented harvesting machine 1 comprises a ground drive 1a and an intake unit 1b which is equipped with an exchangeable front harvesting attachment 1c. The front harvesting attachment 1c is adjoined by a non-exchangeable feeder 1d which feeds the crop, which has been picked up with the aid of the intake unit 1b, to a threshing unit 1e. Positioned downstream from the threshing unit 1e are a separating device 1f, a cleaning device 1g, and a spreading device 1h for spreading the material other than grain on the field.

(8) The harvesting machine 1 comprises a control system 6 and a sensor system 7, wherein, with the aid of the sensor system 7, transmitted pulses 8 of electromagnetic transmission beams are periodically emitted in at least one transmission direction 10 onto the crop field 2. The transmitted pulses 8 are reflected on the crop field 2 and are received by the sensor system 7 as echo pulses 11.

(9) Viewing FIGS. 1 and 2 in combination shows that, for at least one portion of the transmitted pulses 8, different partial beams 12, 13 are reflected by plants 3a, 3b of the crop field 2 lying one behind the other in the particular transmission direction 10 with a time offset with respect to one another. The reason therefor is that the partial beam 13 in FIG. 1a) must cover an additional distance as compared to the partial beam 12, namely two times the distance ΔE. The time offset therefore results from the division of the additional distance by the propagation speed of the transmission beam 9.

(10) FIG. 2 shows that a measurement spot on the plant 3a is associated with the transmission beam 9 and is defined by the beam cross-section of the transmission beam 9. In this case and preferably, the plants 3 of the crop field 2 include ears 14, wherein the ear 14a of the front plant 3a effectuates the reflection of the first partial beam 12, while the ear 14b of the rear plant 3b effectuates the reflection of a second partial beam 13.

(11) It should be pointed out that the representation of the transmission beam 9 and of the partial beams 12, 13 in the drawing is an idealized state. In a real environment, a plurality of partial beams 12, 13 mostly results from one and the same transmission beam 9, to which the basic principle according to the invention can be similarly applied in each case. In this regard, all statements made with respect to the partial beams 12, 13 apply similarly to all other partial beams which may arise.

(12) As a result of the time-offset reflection of the partial beams 12, 13, the particular resultant echo pulse 11 is composed of correspondingly time-offset partial echo pulses 11a, 11b, as is clear from the representation according to FIG. 3. FIG. 3a) shows, first of all, the transmitted pulse 8 which is emitted by the sensor system 7 in a transmission direction 11 onto the crop field 2. In FIG. 3a), the transmitted pulse is represented by its radiation power I over time t.

(13) A corresponding representation of the resultant echo pulse 11 is provided in FIG. 3b). Therein, it is shown that the particular resultant echo pulse 11 is composed of correspondingly time-offset partial echo pulses 11a, 11b. In the exemplary embodiment which is represented and, in this regard, is preferred, this means the resultant echo pulse 11 results from an addition of the two partial echo pulses 11a, 11b. The time offset ΔT.sub.V corresponds to the aforementioned time which the transmission beam 9 requires to cover the distance ΔE two times. On the basis of the profile shown in FIG. 3b), it is clear that the two partial echo pulses 11a, 11b transition into one another in the time range. Depending on the structure of the crop field 3, it is also possible that the partial echo pulses 11a, 11b are separated from one another in the time range.

(14) Viewing FIGS. 1, 2 and 3 in combination shows that the distance ΔE, which is also referred to as “penetration depth” in this case, can provide information regarding the crop density. In this case, it is interesting that the penetration depth ΔE can be derived from the time offset ΔT.sub.V. Therefore, first of all, more generally, it is provided that a value for the crop density is determined based on a time correlation within the resultant echo pulse 11 with the aid of the control system 6.

(15) The ground drive 1a and/or the working units 1b are controlled with the aid of the control system 6 based on the determined crop density. One particular advantage of this type of control of the components involved is that the control is carried out in a forward-looking manner in such a way that first measures for control can be carried out even before the crop field 2 has been drawn into the harvesting machine 1.

(16) In addition to the utilization of the value according to the invention for the crop density of the crop field 2 for a forward-looking control of the harvesting machine 1, it is also conceivable, in principle, that the determined crop density is utilized for optimizing a sensor-assisted process monitoring within the harvesting machine 1. In this context, it is provided that the harvesting machine 1 comprises a throughput-measuring system 25, in particular, a material-feed-height measuring system for determining a throughput, and that the determined throughput is aligned with the determined crop density with the aid of the control system 6. This means, a value for the expected throughput is calculated on the basis of the determined value for the crop density with consideration for the ground speed of the harvesting machine 1, and this calculated throughput is aligned with the throughput measured with the aid of the throughput-measuring system 25. The term “aligned” means, in this case, that a deviation of the compared throughputs results in an appropriate correction of the throughput-measuring system 25 or the sensor system 7. Such a correction can be carried out, for example, with the aid of a correction factor, by which the particular determined throughput is multiplied in order to obtain the corrected throughput.

(17) The sensor system 6 preferably comprises a laser scanner which is situated on the harvesting machine 1 and directs the transmission beams 9 onto the crop field 2 at an inclination angle α with respect to the horizontal and at a scanning angle β with respect to the direction of travel 5 about the vertical.

(18) In one particularly preferred embodiment, the aforementioned time correlation is the aforementioned time offset ΔT.sub.V between two partial echo pulses 11a, 11b, in this case and preferably, between the first partial echo pulse 11a and the last partial echo pulse 11b, which are associated with a transmitted pulse 9.

(19) FIG. 3b) shows that the time offset ΔT.sub.V can be basically derived from the resultant echo pulse 11. Preferably, the time offset ΔT.sub.V is determined from the pulse width 15 of the resultant echo pulse 11, wherein the pulse width 15 is defined by the time lag between the first rising pulse edge 16 and the last falling pulse edge 17 of the echo pulse 11.

(20) It is also preferably provided that the time offset ΔT.sub.V is determined in that a normalization width 18 is subtracted from the pulse width 15, wherein the normalization width 18 is preferably defined by the pulse width 15a of the resultant echo pulse 11a, which would result in the case of an assumed single reflection of the transmission beam 9 on a plant 3a of the crop field 2. In the exemplary embodiment which is represented and, in this regard, is preferred, the normalization width 18 is therefore the pulse width 15a of the first partial echo pulse 11a. In this case, it is assumed, for the sake of simplicity, that the pulse widths 15a, 15b of the two partial echo pulses 11a, 11b are identical to one another.

(21) As mentioned above, the value for the crop density can be determined, in principle, from the penetration depth ΔE. Preferably, it is provided that the value for the crop density is determined in that the reciprocal value of the penetration depth ΔE of the transmission beam 9 into the crop field 2 is formed and the penetration depth ΔE is determined from the product of the time offset ΔT.sub.V with the propagation speed and, if necessary, a normalization factor. This reciprocal value is then to be multiplied by a proportionality factor in order to arrive at the particular desired value for the crop density, depending on the definition of the crop density.

(22) FIG. 2 shows that the beam cross-section of the transmission beam 9 must have a minimum extension in order to allow for the multiple reflection of the transmission beam 9 according to the invention. In this case and preferably, the transmission beam 9 forms a round beam cross-section on the plants 3a located furthest at the front relative to the particular transmission direction. The round beam cross-section has a diameter of more than 10 mm, preferably more than 20 mm, further preferably more than 30 mm. The term “diameter” is to be understood, in an expanded sense, that in the case of an elliptical beam cross-section, the diameter corresponds to the length of the main axis of the cross-section.

(23) In the case of plants 3 comprising elongate ears 14, the measurement spot is preferably designed in such a way that the transmission beam 9 can radiate past the relevant ear 14. Specifically, the plants 3 preferably form elongate ears 14 having a moderate width extension 19, wherein a measurement spot M is associated with the transmission beam 9 on the ears 14 of the plants 3a located furthest at the front relative to the particular transmission direction 10, due to the beam cross-section of the transmission beam 9, the diameter 20 of which is greater at least in one direction, in particular, at least two times greater, than the width extension 19 of the ears 14. This correlation is schematically indicated in FIG. 2. FIG. 2 further shows that the measurement spot M′ forms, in the area of the plant 3b within the crop, an excluded area 21 which results from the reflection of the partial beam 12, i.e., by the resultant radiation.

(24) Different advantageous variants of the embodiment of the sensor system 7 are conceivable. In this case and preferably, the electromagnetic beams are optical beams, in particular, laser beams, the transmission direction 10 of which can be adjusted with the aid of the control system 6. In one particularly preferred embodiment, the sensor system 7 is a laser scanner, as mentioned above, which scans the crop field 2 in horizontally oriented rows.

(25) Preferably, the sensor system 7 is designed, more generally, as an optical distance sensor, wherein a distance value 22 between the sensor system 7 and the particular reflecting plant 3a is determined with the aid of the sensor system 7 on the basis of the time lag of the point in time of the transmission T.sub.S of a transmission pulse 8 at the point in time of reception T.sub.E of the associated echo pulse 11. As mentioned further above, the sensor system 7 is preferably a time-of-flight sensor system.

(26) Up to this point, the method according to the invention relates to the determination of a value for the crop density of the crop field 2. Preferably, however, a plurality of values for the crop density is determined, in particular, the value for the crop density is determined for each transmission pulse 8 or for each transmission pulse 8 of a group of transmission pulses 8. In this case and preferably, it is provided that the determined values for the crop density are converted, in a statistical method, in particular via averaging, into a total value for the crop density.

(27) A particularly high level of flexibility for the harvesting machine 1 in terms of the harvesting of different types of crop fields 2 is achieved in that the value for the crop density is determined according to a calculation rule and the control system 6 is configured for selecting or modifying the calculation rule forming the basis for the determination of the crop density from a number of stored calculation rules depending on the type of crop field 2 to be harvested. As mentioned further above, it is therefore possible to modify the harvesting machine 1 for different types of crop fields 2 without the need to carry out a mechanical adaptation.

(28) It has already been pointed out that the sensor system 7 is preferably a laser scanner. In this case, the transmission direction 10 of the sensor system 7 is preferably continuously modified in the horizontal direction and/or in the vertical direction with the aid of the control system 6. An aforementioned row-by-row “scanning” of the crop field 2 is also preferred in this case.

(29) In one particularly preferred embodiment it is provided that a crop height 23 is determined with the aid of the control system 6 on the basis of the distance values and/or the values for the crop density. In the case of the aforementioned laser scanner, a row-by-row scanning of the crop field 2 is provided, wherein the inclination angle α is selected to be increasing flatter. When the upper crest line of the crop field 2 has been reached, not only do the aforementioned distance values change, but the values for the crop density also abruptly change, on the basis of which the position of the crest line can be identified in an automated manner.

(30) Alternatively or additionally, it can be provided that the position of a lateral crop edge 24 is determined with the aid of the control system 6 on the basis of the distance values and/or the values for the crop density. This can also be accomplished via the automated detection of an abrupt change in the relevant values.

(31) Alternatively or additionally, it is further provided that the position of an obstacle is determined with the aid of the control system 6 on the basis of the distance values and/or the values for the crop density. This determination can also be based on the automated detection of an abrupt change of the relevant values.

(32) Finally, it should also be pointed out that not only the crop density, but also surroundings conditions can be determined with the aid of the approach according to the invention, for example, the structure of the crop field 2, the contour of the crop field 2, the permeability of the plants 3, or the like.

LIST OF REFERENCE CHARACTERS

(33) 1 harvesting machine

(34) 1a ground drive

(35) 1b-h working units

(36) 2 plants

(37) 3 crop field

(38) 3a front plants

(39) 3b rear plants

(40) 4 ground

(41) 5 direction of travel

(42) 6 control system

(43) 7 sensor system

(44) 8 transmitted pulses

(45) 9 transmission beam

(46) 10 transmission direction

(47) 11 echo pulse

(48) 11a partial echo pulse

(49) 11b partial echo pulse

(50) 12, 13 partial beams

(51) M measurement spot, front

(52) M′ measurement spot, rear

(53) 14 ear

(54) 14a front ear

(55) 14b rear ear

(56) 15 pulse width

(57) 15a pulse width

(58) 15b pulse width

(59) 16 pulse edge

(60) 17 last falling pulse edge

(61) 18 normalization width

(62) 19 width extension

(63) 20 diameter

(64) 21 excluded area

(65) 22 distance value

(66) 23 crop height

(67) 24 crop edge

(68) 25 throughput-measuring system