Autonomous mobile lift
11104547 · 2021-08-31
Inventors
Cpc classification
B66B11/0446
PERFORMING OPERATIONS; TRANSPORTING
B66B9/003
PERFORMING OPERATIONS; TRANSPORTING
B66B1/36
PERFORMING OPERATIONS; TRANSPORTING
B66B1/2466
PERFORMING OPERATIONS; TRANSPORTING
B66B1/2433
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66B1/24
PERFORMING OPERATIONS; TRANSPORTING
B66B11/04
PERFORMING OPERATIONS; TRANSPORTING
B66B9/02
PERFORMING OPERATIONS; TRANSPORTING
B66B9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An elevator that incorporates a framework that allows multiple autonomous mobile lifts to move independently inside and outside a building or a group of buildings in shafts and corridors in such a way that multiple lifts can share a shaft and/or corridor.
Claims
1. An elevator system, comprising: a rack lattice installed within at least one elevator shaft; a lift having a plurality of driving trains, the lift configured to be movable along the rack lattice in an up, down, diagonal, left, and right direction depending on the geometry of the rack lattice; the plurality of driving trains comprising: a first gear mounted perpendicularly to a second gear, the first and second gear movable in a vertical, diagonal and horizontal direction along the rack lattice based on the geometry of the rack lattice; and wherein the rotation of the first gear moves the lift in a first direction along the rack lattice while sliding the perpendicularly mounted second gear through the rack lattice; and the second gear moves the lift in a second direction along the rack lattice while sliding the perpendicularly mounted first gear through the rack lattice.
2. The elevator system of claim 1, wherein the lift comprising a cabin configured to transport personnel and cargo along the rack lattice.
3. The elevator system of claim 1, wherein the lift comprising wheels to transport personnel and cargo outside of the elevator shaft.
4. The elevator system of claim 1, wherein the rack lattice is installed vertically within a plurality of elevator shafts and the rack lattice is installed horizontally between the plurality of elevator shafts; and the lift configured to be movable within and between the plurality of elevator shafts.
5. The elevator system of claim 1, comprising a left elevator shaft, a central elevator shaft and a right elevator shaft; and wherein the rack lattice is installed to connect the left, central and right elevator shafts; and the lift configured to be movable based on the geometry of the rack lattice within and between the left, central and right elevator shafts.
6. The elevator system of claim 1, comprising a left elevator shaft, a central elevator shaft and a right elevator shaft; and wherein the rack lattice is installed to connect the left elevator shaft with the central elevator shaft and the central elevator shaft with the right elevator shaft; and the lift configured to be movable in an up direction in one of at least the left elevator shaft or right elevator shaft, to be movable in a down direction in one of at least the right elevator shaft or left elevator shaft, and movable in a left or right direction to and from the left or right elevator shaft and the central elevator shaft.
7. The elevator system of claim 6, wherein the lift is opened to discharge or board personnel or cargo using any of the left, right or central elevator shaft.
8. The elevator system of claim 1 wherein the rack lattice comprising racks having frustum shaped teeth.
9. The elevator system of claim 1 comprising at least one gear movable in a vertical, diagonal and horizontal direction along the rack lattice.
10. The elevator system of claim 9 wherein the at least one gear having teeth with tapered ends for minimizing the gear from being dis-jarred from the rack lattice due to misalignment.
11. The elevator system of claim 1 wherein the first and second gears configured to rotate independently from one another.
12. The elevator system of claim 1 wherein the plurality of driving trains comprising: a plurality of gear supports fixated to the wall of the lift body; a plurality of gear holders; and wherein the gear holders allow the first and second gears to slide in and out with respect to the gear supports to accommodate variations in depth of the gear teeth within a frustum shaped teeth of the rack lattice ensuring that the gears remain always in contact with the rack lattice.
13. The elevator system of claim 1 wherein the plurality of driving trains comprising: a plurality of engines; and a power source.
14. The elevator system of claim 1 wherein a driving train of the plurality of driving trains comprising an engine having a super capacitor as a power source, the supercapacitor rechargeable from the engine.
15. The elevator system of claim 1 wherein the plurality of driving trains comprising: a plurality of shaft supports; and a plurality of engine supports each engine comprising a worm gear, a worm and worm shaft, each worm shaft held in place by a shaft support.
16. The elevator system of claim 1 wherein the rack lattice having conical rack teeth; and wherein a driving train of the plurality of driving trains comprising a first propulsion screw mounted perpendicularly to a second propulsion screw; and wherein the rotation of the first propulsion screw moves the lift in the first direction along the rack lattice while sliding the perpendicularly mounted second propulsion screw through the rack lattice and the rotation of the second propulsion screw moves the lift in the second direction along the rack lattice while sliding the perpendicularly mounted first propulsion screw through the rack lattice.
17. An autonomous mobile lift configured for use in an elevator system comprising: a rack lattice comprising racks having frustum shaped teeth; a driving train, the driving train comprising: a first gear mounted perpendicularly to a second gear, the first and second gear movable in a vertical, diagonal and horizontal direction along the rack lattice based on the geometry of the rack lattice; and wherein the rotation of the first gear moves the lift in a first direction along the rack lattice while sliding the perpendicularly mounted second gear through the rack lattice; and the second gear moves the lift in a second direction along the rack lattice while sliding the perpendicularly mounted first gear through the rack lattice.
18. The autonomous mobile lift configured for use in an elevator system of claim 17 wherein the driving train comprising: a plurality of gear supports fixated to a wall of a lift body; a plurality of gear holders; and wherein the gear holders allow the first and second gears to slide in and out with respect to the gear supports to accommodate variations in depth of the gear teeth within the frustum shaped teeth of the racks ensuring that the gears remain always in contact with the racks of the rack lattice; a plurality of shaft supports; a plurality of engine supports; a plurality of engines; a power source rechargeable from the engines.
19. A method of controlling a number of lifts within an elevator system to increase capacity during peak hours of operation and decrease capacity during off-peak hours or remove lifts for maintenance, comprising: installing a rack lattice in a vertical direction along at least one elevator shaft and in a horizontal direction along at least one floor slab connected to at least one elevator shaft; controlling a lift having a driving train and wheels to enter an elevator shaft, the driving train having a first gear perpendicularly mounted to a second gear; engaging a first gear of the driving train with the rack lattice to move the lift into and along a vertical direction within an elevator shaft; sliding the second gear along the rack lattice as the first gear rotates; engaging the second gear of the driving train to move the lift into and along a horizontal direction along a floor slab connected to the elevator shaft; sliding the first gear along the rack lattice as the second gear rotates; disengaging the driving train from the rack lattice; powering the wheels to move the lift out of the elevator shaft.
Description
DRAWINGS—FIGURES
(1) Various other objects, features and attendant advantages of the present invention will become fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the several views, and wherein:
(2) TABLE-US-00001 FIG. Description Drawing # 1 Isometric view of gear set and rack 1 1A Detailed view of gear tapered teeth 1 1B Detailed view of gear and rack vertical engagement 1 1C Detailed view of gear and rack horizontal engagement 1 2 Isometric view of elevator cabin and components 2 3 Isometric view of elevator cabin showing components 3 in dashed lines 4 Isometric view of components and supercapacitor bank 4 5 Isometric view of gear components 5 6 Isometric view of wheel components 6 7 Isometric view of elevator cabin with deployed safety 7 device 7A Detailed view of cabin components and safety device 8 8 Isometric view of cabin with deployed ladder 9 9 Isometric view of low floor cabin 10 10 Isometric view of building core showing elevator 11 system 11 Isometric view of building core in phantom lines 12 showing the elevator system 11A Detailed view of cabin in park position showing 13 interaction between components 12 Multiple block building core with parking lot and 14 disengaged elevator 13 Multiple block building core in phantom lines 15 showing the elevator system 14 Isometric view of alternative screw and alternative 16 rack 14A Detail view of screw and alternative rack teeth 16
DRAWINGS—REFERENCE NUMERALS
(3) TABLE-US-00002 N Item Name Shown in FIGS. 30 driving gear 1 2 5 7 7A 9 11A 31 gear teeth 1 1A 1B 1C 32 rack 1 33 rack frustum teeth 1 1B 1C 34 gear tooth taper 1A 35 gear tooth taper chamfer 1A 36 lift 2 3 7 8 9 10 11 12 13 37 cabin 2 3 7 8 9 38 cabin door 2 3 7 8 9 39 lift body 2 3 7 8 40 wheel 2 6 8 9 41 sensor 2 7 7A 9 11A 42 cabin electrode 2 7 7A 9 11A 43 emergency brake 2 7 7A 11A 44 supercapacitor bank 3 4 45 driving train 3 4 9 46 gear support 4 5 47 shaft support 4 5 48 engine support 4 5 6 49 wheel support 4 6 50 gear holder 5 51 gear brake 5 52 worm gear 5 6 53 worm 5 6 54 worm shaft 5 55 bevel gear 5 56 engine 5 6 57 wheel axle 6 58 wheel axle support 6 59 wheel base 6 60 wheel box 6 61 wheel driving axle 6 62 wheel bevel gear 6 63 spiked grip 7A 64 ladder 8 12 65 step 8 66 ladder support 8 67 ladder support rail 8 68 lift top 9 69 top cover 9 70 lower floor 9 71 building core 10 11 12 13 72 floor slab 10 11 12 13 73 elevator calling device 10 12 74 elevator door 10 12 75 rack lattice 10 11 11A 13 76 position tag 11 11A 13 77 building electrode 11A 78 common floor 12 79 lift access gate 12 80 parking lot 12 13 81 car 12 13 82 lift track 13 83 buffer area 13 84 alternative rack 14 14A 85 conical rack teeth 14 14A 86 propulsion screw 14 14A 87 screw teeth 14 14A
DETAILED DESCRIPTION—FIRST EMBODIMENT
(4)
(5) For convenience and better visualization, the rack 32 has been drawn longer in the x axis than in the y axis. There are however no limitations for the dimensions of the rack 32 that can be constructed with as many rack frustum teeth 33 as required in any direction. Furthermore, multiple racks can be stacked along both the x and y directions to cover the area necessary to allow the intended range of movement for the driving gears in the x and y directions.
(6) Detail
(7) Detail
(8) Detail
(9)
(10)
(11)
(12)
(13)
(14) The driving gears 30a. 30b, etc. are powered by engines 56a, 56b, etc. mounted in adequate engine supports 48a. 48b through a mechanical drivetrain that can be implemented using a worm gear 52, a worm 53, a worm shaft 54 and a set of bevel gears 55a, 55b as drawn or another equivalent mechanical solution. The worm shafts 54 are held in place by the shaft supports 47a. 47b, etc. The engines 56a, 56b, etc. provide power to move the gears when the lift is rising or moving on a flat surface taking the electric energy from the supercapacitor bank. When the lift is going down, the engines 56a, 56b, etc. are used as generators to recover energy and provide braking power to prevent the lift from accelerating down. The recovered energy is injected back into the supercapacitor bank. A gear brake 51 is installed on each gear holder 50a, 50b, etc. to allow for additional braking whenever necessary.
(15)
(16) The wheel base 59 is able to rotate controlled by the engine 56b that drives a worm 53b that is geared to a worm gear 52b that is fixed to the wheel base 59. As the shaft of the engine 56b that is held in place by the engine support 48b turns in a clockwise or counter-clockwise direction, the orientation of the wheel base 59 is adjusted to the intended direction. The lift can therefore move without the rack and pickup and transport personal and cargo outside of the elevator shaft such as along corridors or out of doors within parking lots.
(17)
(18) Detail
(19)
(20)
(21) A lift top 68 is fitted with all the gear components of the driving train such as the engines 56a, 56b, etc. driving the corresponding driving gears 30a, 30b, etc. plus the sensors 41a, etc.; the cabin electrodes 42a, etc.; and the emergency brakes 43a, etc. to allow the floor to be as low as possible. A top cover 69 closes the lift top 68 and provides protection from the elements, especially when the lift 36 operates outdoors.
(22)
(23) In
(24) The other floors are equipped with elevator doors only at the front side. The front elevator doors 74c and the cabin doors of the lift 36c stationed in the third floor are open allowing a through view of the lift until the cabin doors at the back of the lift 36c that are closed. The elevator doors 74b are closed as no lift is stationed in the second floor.
(25) The lift 36b is moving down in the outer left lane and the lift 36d is moving up in the outer right lane. To change the direction of movement, a lift goes through the central lane and may or may not stop to drop or collect passengers. The lift 36e is moving from the central lane to the outer left lane to go down.
(26)
(27) Detail
(28)
(29)
(30) Inside both building cores 71a and 71b, four rack lattices 75a, 75b, 75c, and 75d are installed to provide lanes for the lifts to move up, down, left, right, and stop. The lifts may move up and down within the central lane. The central lane is also intended for the lifts to stop (36c, 36h) so the passengers can get in and out. The outer lanes are intended for the lifts to move up (36f, 36i) or down (36g, 36j). A set of position tags 76a, 76b, etc. positioned at key points serve as reference points to ascertain the position of the various lifts in the system as they move around the area.
(31) A lift track 82 allows the lifts to get off the rack lattice 75 using their wheels to move from one building core to another (36b); go to the parking lot 80 (36a); or go to a buffer area 83 (36d) where lifts off duty can be temporarily removed from the system to save energy at reduced demand hours and wait until needed or receive maintenance (36e). It is also possible to use lift tracks 82 in a specific floor to grant direct lift access to specific rooms or apartments inside the building.
OPERATION—FIRST EMBODIMENT
(32) The arrangement shown in
(33) The rack 32 can be constructed with as many rack frustum teeth 33 as required in any geometry to allow for movement of the gears of the driving train in any direction, up, down, diagonally, front, back, left or right. Multiple racks can be tiled along both the x and y directions to cover the area necessary to allow the intended range of movement and an additional safety range for the driving gears in the x and y directions. The lift 36 may be configured with as many driving trains 45 as necessary to access and maneuver along the installed racks.
(34) Detail
(35)
(36) The driving gears 30a, 30b, etc. are powered by engines 56a, 56b, etc. mounted in the engine supports 48a, 48b through a mechanical drivetrain. The engine 56a transmits power to the bevel gear 55a that transfers the power to the worm 53 through the worm shaft 54. The worm shafts 54 are held in place by the shaft supports 47a. 47b, etc. The engines 56a, 56b, etc. provide power to move the gears when the lift is rising or moving on a flat surface taking the electric energy from the supercapacitor bank. When the lift is going down, the engines 56a, 56b, etc. are used as generators to recover energy and provide braking power to prevent the lift from accelerating down. The recovered energy is injected back into the supercapacitor bank. The gear brake 51 installed on each gear holder 50a, 50b. etc. allows for additional braking whenever necessary.
(37)
(38) The engine 56b powers the worm 53b that is engaged to the worm gear 52b mounted in the wheel base 59. As the engine 56b rotates left or right it turns the wheel base 59 to set the orientation of the wheel 40 to the intended direction. Each of the four wheels has its independent set of engines to control its orientation, direction of movement and speed.
(39) Detail
(40)
(41)
(42) The lifts 36a. 36b, 36c, 36d, 36e move up and down in the building using the rack lattice 75 that is fixated to the inner walls of the elevator shafts. The rack lattice 75 provides a number of lanes for the lifts to move and stop. The central lane in front of the elevator doors 74a, 74b, 74c, etc. is intended for the lifts to stop so the passengers can get in and out. The outer lanes are intended for the lifts to move up or down, for example the outer lane on the right is for the lifts to move in an upward direction and the outer lane on the left is for the lifts to move in a downward direction. To increase capacity a second pair of outer lanes may be added so that the lifts have two lanes to go up and two lanes to go down. The center lane is for the lifts to stop and may be used for short hops of floors, the outer lanes adjacent to the central lane are moving lanes (up and down respectively) and the outer most lanes are high speed lanes. This arrangement allows a lift leaving the central lane to accelerate in the adjacent up or down lane and move to the next adjacent high speed outer lane in case it needs to move a greater distance or needs to overcome another lift. A lift moving in the outer most lane moves into the outer lane to decelerate and then to the central lane to stop and allow passengers to enter or exit.
(43) In
(44) If necessary additional elevator doors may also be installed in the outer moving lanes in the first floor (foyer) allowing for several spots to load and unload passengers simultaneously. Once ready the lifts follow their intended route according to the availability of a path to the moving lanes waiting for a lift in front to move if necessary.
(45)
(46) Detail
(47)
(48)
(49) Inside both building cores 71a and 71b, four rack lattices 75a, 75b, 75c, and 75d are installed to provide lanes for the lifts to move and stop. The central lanes are intended for the lifts to stop (36c, 36h) so the passengers can get in and out. The outer lanes are intended for the lifts to move up (36f. 36i) or down (36g, 36j). A set of position tags 76a, 76b, etc. positioned at key points serve as reference points to ascertain the position of the various lifts in the system as they move around the area.
(50) The lift track 82 allows the lifts to get off the rack lattice using their wheels to move from one building core to another (36b); go to the parking lot 80 (36a); or go to the buffer area 83 (36d) where lifts off duty can be temporarily removed from the system to save energy at reduced demand hours and wait until needed or receive maintenance (36e). It is also possible to use lift tracks in a specific floor to grant direct lift access to specific rooms or apartments inside the building for example to provide VIP access to their office or apartment. Custom private lifts can be assigned to a particular user and be made available on demand or at predefined times at the parking lot to collect his owner and be programmed to go directly to his intended destination without stopping for other passengers. The owner may download an elevator app into his mobile phone to give him additional features such as remote calling to call the lift when his car is approaching the parking lot and provide more information on his private lift such as current position, current speed, miles travelled, hours until next maintenance, etc.
(51) More sophisticated applications are also possible with multiple buildings equipped with lift access gates allowing compatible lifts to move around and serve as personal moving vehicles between multiple sites in a campus, different buildings and parking lots in a big shopping mall, multiple airport terminals, etc.
DETAILED DESCRIPTION—ALTERNATIVE EMBODIMENT
(52)
(53) To maintain the same relative position, the propulsion screws 86a and 86b must adjust for the movement of each other so that the rotation of one propulsion screw generates a second component to the rotation of the other propulsion screw and vice versa. The control system on the lift must therefore calculate the individual rotation of each propulsion screw to produce the intended movement.
(54) For convenience and better visualization, the alternative rack 84 has been drawn longer in the x axis than in the v axis. There are however no limitations for the dimensions of the alternative rack 84 that can be constructed with as many conical rack teeth 85 as required in any direction. Furthermore, multiple alternative racks can be stacked along both the x and y directions to cover the area necessary to allow the intended range of movement for the propulsion screws in the x and y directions.
(55) Detail
(56) The alternative embodiment of the invention is basically identical to the first embodiment with the exception that the rack 32 is replaced by the alternative rack 84 and the driving gears 30 are replaced by the propulsion screws 86 and the control system of the lift is modified to calculate the individual rotation of each propulsion screw taking into account the other propulsion screw to produce the intended movement.
OPERATION—ALTERNATIVE EMBODIMENT
(57) The operation of the alternative embodiment is the same as the first embodiment with the exception that the control system of the lift is modified to calculate the individual rotation of each propulsion screw taking into account the other propulsion screw to produce the intended movement.
CONCLUSION
(58) The proposed new elevator system improves passenger mobility in a building or group of buildings allowing the lifts to move around freely. The proposed elevator system requires significant less floor space than traditional elevator systems to provide the same capacity to move the passengers up and down tall buildings.
(59) The flexibility of the system offers an increased level of user mobility and allows for new options such as door to door lift access, using the same shafts for personnel and cargo lifts, individual custom and VIP lifts operating in the system without imposing high floor space penalties and many more.
(60) Additionally, the proposed new elevator system offers easier maintenance with the possibility of temporarily moving individual lifts needing maintenance from the shafts to a convenient spot for the maintenance team or if necessary easily loading them into a truck to be sent to the manufacturer for more extensive repairs. The maintenance of one or more lifts has significant less impact on the overall capacity of the proposed elevator system when compared to traditional elevator systems.