WATERPROOFING MEMBRANE WITH LEAK DETECTION SYSTEM AND METHOD THEREOF
20210270691 · 2021-09-02
Inventors
Cpc classification
G01M3/40
PHYSICS
E04D5/10
FIXED CONSTRUCTIONS
B32B5/028
PERFORMING OPERATIONS; TRANSPORTING
B32B37/18
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01M3/40
PHYSICS
B32B37/18
PERFORMING OPERATIONS; TRANSPORTING
B32B5/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to moisture-impermeable membranes and discloses a waterproofing membrane for use with leak detection system. The membrane comprises, an intermediate layer fused between upper and lower waterproofing layer. The intermediate layer comprises conductive grid, formed by weaving conductive threads, that define a plurality of zones. Each zone comprises a cross sensor, formed by conductive threads. The conductive grid and the cross sensors are connected to a positive terminal of a power supply and negative terminal is connected to a deck. During leak detection, power supply to a selected cross sensor is disconnected, potential difference is measured between the cross sensor and the grid, and compared with a pre-defined threshold potential difference to identify leakage. The membrane eliminates complex wires and cables structure in comparison with conventional waterproofing and leak detection systems.
Claims
1.-14. (canceled)
15. A waterproofing membrane for waterproofing a roof, the waterproofing membrane comprising: an upper waterproofing layer and a lower waterproofing layer for waterproofing the roof; an intermediate layer of flexible sensor scrim comprising a plurality of conductive threads forming a conductive grid for defining a plurality of zones, wherein the plurality of conductive threads are for receiving a supply voltage; and wherein each zone comprises a conductive cross sensor for use for sensing a potential difference, for detecting leakage in the waterproofing membrane.
16. The waterproofing membrane as claimed in claim 15, wherein the lower waterproofing layer is one of an in-situ or a pre-formed layer.
17. The waterproofing membrane as claimed in claim 15, wherein the upper waterproofing layer and the lower waterproofing layer are made of insulating water-resistant material.
18. The waterproofing membrane as claimed in claim 15, wherein the plurality of conductive threads are weaved between a plurality of non-conductive yarns to form the conductive grid for defining the plurality of zones.
19. The waterproofing membrane as claimed in claim 15, wherein each of the conductive cross sensor is made of stainless steel yarns weaved at the centre of the each zone formed by the plurality of conductive threads.
20. A method for detecting water leakage in one or more zones among a plurality of zones in the waterproofing membrane as claimed in claim 15, the method comprising: connecting a conductive grid to a positive terminal of a power supply; connecting, independently, each of cross sensor associated with the plurality of zones to the positive terminal of the power supply; connecting a negative terminal of the power supply to a conductive structural deck; selectively disconnecting the power supply to each of the cross sensor and measuring a potential difference between each of the cross sensor and the conductive grid in a pre-determined manner; and identifying one or more zones as leakage zones if the measured potential difference is greater than a pre-defined threshold potential difference.
21. A method of detecting a selected zone among a plurality of zones in the waterproofing membrane claimed in claim 15 as having water leakage, the method comprising: connecting the conductive grid to a positive terminal of a power supply; connecting, each of the cross sensors associated with the plurality of zones other than the selected zone, to the positive terminal of the power supply; connecting a negative terminal of the power supply to a conductive structural deck; measuring a value of a potential difference between the cross sensor associated with the selected zone and the conductive grid; and detecting that the selected zone as having water leakage if the value is greater than a pre-defined value.
22. The method as claimed in claim 20, wherein each zone among the plurality of zones are selected sequentially in a pre-defined manner for detecting leakage in the one or more zones among the plurality of zones in the waterproofing membrane.
23. A system for implementing the method as claimed in claim 20, the system comprising: a monitoring box in electrical communication with the waterproofing membranes, wherein the monitoring box is configured for: selectively connecting or disconnecting the power supply to the conductive grid and the each cross sensors; measuring a potential difference between each of the cross sensor and the conductive grid in a pre-determined manner; processing the measured potential difference values; and identifying one or more zones as leakage zones if the measured potential difference is greater than a pre-defined threshold potential difference.
24. A method of manufacturing the waterproofing membrane as claimed in claim 15, the method comprising: forming the intermediate layer of flexible sensor scrim, characterized by: weaving a plurality of conductive threads along with non conductive yarns to form the conductive grid for defining a plurality of zones; weaving stainless steel yarns at the centre of each zone to form the plurality of conductive cross sensors; and fusing the intermediate layer of flexible sensor scrim between the upper waterproofing layer and the lower waterproofing layer to form the waterproofing membrane.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0016] The disclosure will be described and explained with additional specificity and detail with the accompanying figures in which:
[0017]
[0018]
[0019]
[0020]
[0021] Further, persons skilled in the art to which this disclosure belongs will appreciate that elements in the figures are illustrated for simplicity and may not have necessarily been drawn to scale. Furthermore, in terms of the construction of the device, one or more components of the device may have been represented in the figures by conventional symbols, and the figures may show only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the figures with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0022] For the purpose of promoting an understanding of the principles of the disclosure, reference will now be made to the embodiment illustrated in the figures and specific language will be used to describe them. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Such alterations and further modifications to the disclosure, and such further applications of the principles of the disclosure as described herein being contemplated as would normally occur to one skilled in the art to which the disclosure relates are deemed to be a part of this disclosure.
[0023] It will be understood by those skilled in the art that the foregoing general description and the following detailed description are exemplary and explanatory of the disclosure and are not intended to be restrictive thereof.
[0024] The terms “comprises”, “comprising”, or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process or method that comprises a list of steps does not include only those steps but may include other steps not expressly listed or inherent to such a process or a method. Similarly, one or more devices or sub-systems or elements or structures or components preceded by “comprises . . . a” does not, without more constraints, preclude the existence of other devices, other sub-systems, other elements, other structures, other components, additional devices, additional sub-systems, additional elements, additional structures, or additional components. Appearances of the phrase “in an embodiment”, “in another embodiment” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The system, methods, and examples provided herein are illustrative only and not intended to be limiting.
[0026] Embodiments of the present disclosure will be described below in detail with reference to the accompanying figures.
[0027] The embodiments herein disclose a waterproofing membrane with a system for detecting water leakage in the waterproofing membrane. The embodiments herein further disclose a method for detecting water leakage in the waterproofing membrane and a method of manufacturing the waterproofing membrane.
[0028]
[0029] In one embodiment of the present disclosure, the intermediate layer 110 (a layer of flexible sensor scrim or sensor grid) is made of non-conductive yarns and comprises a plurality of conductive threads forming a conductive grid that defines a plurality of zones, wherein the each zone comprises a conductive cross sensor. That is, in one implementation, stainless yarns are weaved between the plurality of non-conductive yarns to form the girds that defines the plurality of zones. Further, stainless steel yarns are weaved at the centre of the each zone to form the plurality of conductive cross sensors. Alternatively, the conductive threads forming the conductive grid and the conductive yarns forming the conductive cross sensor may be made of any conductive base material such as but not limited to stainless steel, copper, aluminum, brass, silver etc.
[0030] In another embodiment of the present disclosure, the waterproofing membrane comprises an upper waterproofing layer and a lower waterproofing layer manufactured in two phases. Conductive stainless steel foil tapes are directly adhered to lower waterproofing layer 115 to form a ‘Guard Circuit’ that defines a plurality of zones, wherein each zone comprises a conductive cross sensor adhered using the conductive stainless steel foil tape to form ‘Sensor Grid’ that collects data of surface resistivity of waterproofing membrane in real time. Each adhered sensors are independently connected to a monitoring box 145 by a two-side laminated (insulated) connecting tracks which has conductive stainless steel foil tape in the core that transmits the data signals to the monitoring box 145 as well as sequentially supply low voltage power to the sensors in a pre-defined sequence. Alternatively, connecting tracks may also be made using special solid core flat wire tape which connects each cross sensor independently to a monitoring box 145. The upper waterproofing layer 105 is directly laminated on the lower waterproofing membrane 115 with conductive sensors adhered to it.
[0031] Alternatively, in yet another embodiment of the present disclosure, the topside of lower waterproofing layer 115 is directly digitally printed with super “Conductive INK” made from either Graphene based compound or Multiwall Carbon Nanotubes to form the conductive grid (Guard Circuit) that defines a plurality of zones, wherein each zone comprises a centre conductive cross sensor printed using the same super ‘Conductive INK’ to form ‘Sensor Grid’ that collect data of surface resistivity of waterproofing membrane in real time. Each printed sensors are independently connected to a monitoring box 145 by a two-side laminated (insulated) connecting tracks which has conductive INK printed in the core that transmits the data signals to the monitoring box 145 as well as sequentially supply low voltage power to the sensors in a pre-defined sequence.
[0032] Referring to
[0033] Referring to
[0034] In one embodiment of the present disclosure, leakage in the waterproofing membrane 100 is detected by measuring the potential difference between the grid and the conductive cross sensor. Hence, water leakage in one or more zones among the plurality of zones (130-1 to 130-N) in the waterproofing membrane 100 is detected by measuring a potential difference (a value) between each of the cross sensor and the grid in a pre-determined manner. That is, the potential difference in each zone, i.e., between each of the cross sensor and the grid is measured periodically and sequentially. If there is a leakage in a particular zone, there will be a voltage drop near the conductive cross sensor as compared to the constant voltage (for example, 12V) in the out grid, creating potential difference. Thus measured potential at each zone is compared with a pre-defined threshold potential difference (pre-defined value) to eliminate erroneous detection. If the measured potential difference in any of the zone is greater than the pre-defined threshold potential difference, then such zones are identified as leakage zones. In one implementation, the measured potential difference is processed, that is, amplified for graphical representation. Hence a system is provided for detecting water leakage in the waterproofing membrane 100, and the manner in which the system is implemented and operates in described in detail further below.
[0035] Referring to
[0036] As shown in
[0037] In one embodiment of the present disclosure, the monitoring box 145 is further configured for selectively connecting or disconnecting the power supply to the grid and the each cross sensors of the waterproofing membrane 100 through known means such as relays. Hence, the power supply 140 (shown in
[0038] Initially, the conductive grid that defines a plurality of zones (130-1 to 130-N) is connected to the positive terminal of the power supply 140 and each of the cross sensor (135-1 to 135-N) associated with the plurality of zones (130-1 to 130-N) are independently connected to the positive terminal of the power supply 140. Further, the negative end of the power supply 140 is connected to the structural deck, on which the waterproofing membrane is deployed. As described, the monitoring box 145 is configured for controlling the power supply to the 110 layer of sensor scrim textile (layer of sensors) and further configured for detecting one or more leakage zones in the waterproofing membrane 100. In one embodiment of the present disclosure, the monitoring box 145 selects one zone at a given time, and disconnects the power supply to that particular zone (i.e., to the cross sensor of the selected zone) keeping positive supply to all other cross sensors and the conductive grid. Then the monitoring box 145 measures the potential difference in the selected zone, i.e., between the conductive grid and the cross sensor of the selected zone. The measured potential difference is compared with the pre-defined threshold potential difference to identify the leakage, if any. For example, if the pleasured potential difference is 0.8V and the pre-defined threshold potential difference is 0.5V, then the monitoring box 145 identifies that zone as a leakage zone and notifies the same to the user. Similarly, the monitoring box 145 selects further zones, one at a time, disconnects the power supply to the cross sensor, measures the potential difference, and compares the measured potential difference to detect leakages in one or more zones in the waterproofing membrane, if any. Hence, the monitoring box 145 selectively disconnects the power supply to each of the cross sensor and measures the potential difference between each of the cross sensor and the conductive grid in a pre-determined manner, that is, one at a time, and identifies the one or more zones as leakage zones if the measured potential difference is greater than a pre-defined threshold potential difference. Further, the monitoring box 145 may be configured to identify the one or more leakage zones periodically, for example, for every 30 minutes, 1 hour, one day or continuously after every cycle. The method of disconnecting the power supply to the selected/currently monitoring zone, that is the cross sensor associated with the selected zone, keeping all other cross sensor at positive supply nullifies the reciprocal effects of leakages in multiple zones on the one being monitored at the given time.
[0039]
[0040] The manner in which the leakage zones are detected is described considering two scenarios. In the first scenario, “Zone 10”, “Zone 20” and “Zone 26” are considered in which the “Zone 10” and “Zone 26” has a leaking point (indicated by black dot) and “Zone 20” is intact without any breaches in the lower and the upper waterproofing layers. In the second scenario, “Zone 39” and “Zone 40” are considered in which the “Zone 39” has a leaking point (indicated by black dot) near to the thread/ink printed bands/foil tapes defining the zones “39 and 40”.
[0041] In a preferred embodiment of the present disclosure, a 12V DC power supply is used which supplies 12V to the conductive grid and 12V to each of conductive cross sensor (135-1 to 135-N) except for the Zone sequentially being monitored at a given time. The potential difference between the each conductive cross senor and the grid is measured periodically and compared with the pre-defined threshold potential difference to detect any breach/leakage in the waterproofing membrane.
[0042] As depicted in
[0043] Similarly, referring to
[0044] Referring to the second scenario in which the breach is near to the thread/ink printed bands/foil tapes defining the adjacent zones “39 and 40”, the potential difference readings between the conductive grid and the respective conductive cross sensors on “Zone 39” and “Zone 40” may be above the pre-defined threshold potential difference limit (for example 50V) as depicted in
[0045] It has to be noted that by changing the type of the conductive yarn/threads/ink printed bands/foil tapes (stainless steel/copper/silver, etc.) in order to get different conductivity readings, the spacing and layout of the conductive cross sensors may be altered depending upon the requirement of the end product.
[0046] In one embodiment, by changing the weaving pattern of the “flexible sensor scrim” (layer of sensors) or by changing the printing layout of conductive ink used to create sensors OR by changing adhering pattern of the center cross sensors, the system may be configured to monitor more parameters including but not limited to temperature, condensation and snow load. For example, temperature can be measured directly above the waterproofing membrane and underneath the roof assembly by implementing the same sensors on the waterproofing membrane. Such measurement assists in taking appropriate action, for example irrigation. In another example, in a built-up roofing assembly, by placing a sensor in outside environment to monitor atmospheric condensation levels and using sensor on waterproofing membrane to monitor the dew point and trigger appropriate corrective action.
[0047] It is to be noted that the layer placement of the “flexible sensor scrim” (layer of sensors) within the waterproofing membrane may be altered depending upon the type of waterproofing method and associated application methods. Irrespective of the sequence in which the flexible sensor scrim is sandwiched or fused or adhered or printed within the waterproofing membrane, it does not primarily alters the intent to monitor and trigger alarms in case of moisture leakage and other parameters in observation Further, the dimensions of the flexible sensor scrim may be altered depending upon the sought physical dimension of waterproofing membrane.
[0048] Further, “the flexible sensor scrim” may be used independently on any kind of third party's waterproofing membrane (in-situ or pre-formed) for detecting membrane leakages in real-time. Printing, adhering or fusing the “flexible sensor scrim” with membrane is an extended feature; however using the same independently does not primarily alter the intent to monitor and trigger alarms in case of moisture leakage in the membrane and other parameters in observation.
[0049] Hence, the waterproofing membrane with leakage detection system disclosed in the present disclosure provides exact breach location in case of any breach in the waterproofing membrane.
[0050] Further, conductive threads and the conductive cross sensors are weaved between the non-conductive yarns to form a flexible sensor scrim textile, reducing complex wires and cables structure as compared with the conventional leak detection systems.
[0051] Furthermore, using super conductive ink printed bands/foil tapes to form a flexible sensor scrim textile, reduces complex wires and cables structure as compared with the conventional leak detection systems.
[0052] Furthermore, the waterproofing membrane may be economically manufactured with or without the lower waterproofing layer, provides good structural integrity and can be easily installed, without extensive additional training.
[0053] While specific language has been used to describe the disclosure, any limitations arising on account of the same are not intended. As would be apparent to a person skilled in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein.
[0054] The figures and the foregoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment. For example, orders of processes described herein may be changed and are not limited to the manner described herein. Moreover, the actions of any flow diagram need not be implemented in the order shown; nor do all of the acts necessarily need to be performed. Also, those acts that are not dependent on other acts may be performed in parallel with the other acts. The scope of embodiments is by no means limited by these specific examples. Numerous variations, whether explicitly given in the specification or not, such as differences in structure, dimension, and use of material, are possible. The scope of embodiments is at least as broad as given by the following claims.