HEATING SYSTEM FOR DRILL STEEL PIPE BILLET AND HEATING METHOD THEREOF
20210299723 · 2021-09-30
Inventors
Cpc classification
B21B37/74
PERFORMING OPERATIONS; TRANSPORTING
B23K7/10
PERFORMING OPERATIONS; TRANSPORTING
C21D9/0018
CHEMISTRY; METALLURGY
International classification
B21B45/00
PERFORMING OPERATIONS; TRANSPORTING
B21B37/74
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention discloses a heating system for drill steel pipe billet, comprising a feedback device, a propulsion device, a positioning device, a heating device, a temperature measuring device and a conveying device. The distance d.sub.1 and d.sub.2 of three flamethrowers are controlled through the feedback device. The heating temperature of the flamethrowers is controlled by the oxygen distribution box and the gas distribution box. On the other hand, the present invention also provides a heating method for drill steel pipe billet, which adopts the rolling forming method of gradient flame heating, which realizes the control of the density of the rolled pieces, avoiding the internal defects of the drill steel caused by the same deformation of the traditional pipe billet after uniform heating, improving the quality of the drill steel, and prolonging the service life of the drill steel. The radial temperature of the drill steel pipe billet is accurately controlled through the feedback device. Flame heating with low cost is adopted. For drill steel pipe billets of different dimensions, only a set of flamethrowers corresponding to the dimensions needs to be designed, and other devices are universal components, which do not need to be replaced.
Claims
1. A heating system for drill steel pipe billet, comprising a propulsion device, a positioning device, a heating device and a temperature measuring device, the propulsion device includes an electric motor, a shrink cylinder, a propulsion rod, a propulsion slider, a propulsion bracket, a connecting rod, a propulsion chute, and a propulsion base, the propulsion base is provided with the propulsion chute, and the electric motor is installed on the propulsion base, the shrink cylinder is connected to the electric motor, the first end of the propulsion rod is connected to the shrink cylinder, the second end of the propulsion rod is connected to the propulsion slider, and the propulsion slider is installed on the propulsion chute, the first end of the propulsion bracket is installed on the propulsion slider, the second end of the propulsion bracket is connected with the connecting rod; the connecting rod is connected with the pipe clamp, the pipe clamp is used to fix corresponding gas pipeline, and one set of propulsion devices are installed on left and right respectively; the electric motor controls the propulsion rod to move back and forth in the shrink cylinder, the propulsion rod propels the propulsion slider to move in the propulsion chute, and the propulsion slider finally acts on the corresponding gas pipeline through the motion transfer of the propulsion bracket, the connecting rod and the pipe clamp, and the gas pipeline propels the corresponding flamethrower to move back and forth on the guide rod, which results in a change in a high-medium temperature distance d.sub.1 between a high-temperature flamethrower and a medium-temperature flamethrower and a medium-low temperature distance d.sub.2 between the medium-temperature flamethrower and a low-temperature flamethrower; the positioning device includes a main body base, a positioning chute, a wing nut, a positioning shrink cylinder, a positioning frame, a trapezoidal plate, a rotating link, a nut, and a threaded rod, the positioning chute is provided on the main body base, the positioning shrink cylinder is installed on the positioning chute, the wing nut is installed on the side of the positioning shrink cylinder, the positioning frame is installed on the positioning shrink cylinder, and a first end of the rotating link is fixed on the positioning frame, a second end of the rotating link is fixed on the trapezoidal plate, the threaded rod is fixedly connected under the trapezoidal plate, and the threaded rod passes through the main body base and is provided with the nut below the main body base; one set of positioning devices are installed at the front and rear respectively, and the threaded rod is moveable up and down through the rotation of the nut; the threaded rod drives the trapezoidal plate to move up and down, the up and down movement of the trapezoidal plate drives the rotation of the rotating link, and the rotation of the rotating link drives the clamping and loosening of the positioning frame, thereby realizing the positioning of the guide rod; the positioning frame is moveable up and down in the positioning shrink cylinder, so that the positions of the high-temperature flamethrower, the medium-temperature flamethrower, and the low-temperature flamethrower are all aligned with the center of the inner hole of the drill steel pipe billet; the positioning frame is fixed by tightening the wing nut, and the positioning shrink cylinder is slideable in the positioning chute; the heating device includes the low-temperature flamethrower, the medium-temperature flamethrower, and the high-temperature flamethrower arranged on the guide rod at intervals in sequence, and the low-temperature flamethrower, the medium-temperature flamethrower, and the high-temperature flamethrower each include a flame nozzle, an outer wall, a cavity, an oxygen hole, an upper pipe perforation, an inner wall, a gas hole, a lower pipe perforation and a combustion-supporting port; a plurality of flame nozzles are provided on the outer wall, and the cavity is provided between the outer wall and the inner wall; the cavity is provided with the oxygen hole, the gas hole and the combustion-supporting port; the inner side of the inner wall is provided with a through hole, and the through hole is divided into the upper pipe perforation and the lower pipe perforation by the guide rod; the temperature measuring device includes an infrared thermometer for point A, an infrared thermometer for point B, a temperature measuring plate and a temperature measuring bracket, and the infrared thermometer for point A and the infrared thermometer for point B are fixed on the temperature measuring plate to measure the temperature of point A and point B, respectively; the points A and B respectively represent the outside and inside of the drill steel pipe billet; the temperature measuring plate is fixed on the temperature measuring bracket, and the temperature measuring bracket is installed on the main body base.
2. The heating system for drill steel pipe billet according to claim 1, wherein the heating device further comprises an oxygen cylinder, an oxygen delivery pipe, an oxygen distribution box, a low-temperature oxygen delivery telescopic pipe, a medium-temperature oxygen delivery telescopic pipe, a high-temperature oxygen delivery telescopic pipe, a gas distribution box, a gas cylinder, a gas delivery pipe, a low-temperature gas telescopic pipe, a medium-temperature gas telescopic pipe, a high-temperature gas telescopic pipe, a low-temperature gas pipe, a medium-temperature gas pipe, a high-temperature gas pipe, a low-temperature oxygen delivery pipe, a medium-temperature oxygen delivery pipe and a high-temperature oxygen delivery pipe, the oxygen cylinder is connected to the oxygen distribution box through the oxygen delivery pipe, the low-temperature oxygen delivery telescopic pipe is installed on the oxygen distribution box, and a first end of the low-temperature oxygen delivery pipe is connected to the low-temperature oxygen delivery telescopic pipe, a second end of the low-temperature oxygen delivery pipe is installed on the low-temperature flamethrower; the medium-temperature oxygen delivery telescopic pipe is installed on the oxygen distribution box, and a first end of the medium-temperature oxygen delivery pipe is connected to the medium-temperature oxygen delivery telescopic pipe, a second end of the medium-temperature oxygen delivery pipe is installed on the medium-temperature flamethrower; the high-temperature oxygen delivery telescopic pipe is installed on the oxygen distribution box, and a first end of the high-temperature oxygen delivery pipe is connected to the high-temperature oxygen delivery telescopic pipe, a second end of the high-temperature oxygen delivery pipe is installed on the high-temperature flamethrower; the gas cylinder is connected to the gas distribution box through the gas delivery pipe, and the low-temperature gas telescopic pipe is installed at on the gas distribution box, a first end of the low-temperature gas pipe is connected to the low-temperature gas telescopic pipe, and a second end of the low-temperature gas pipe is installed on the low-temperature flamethrower; the medium-temperature gas telescopic pipe is installed on the gas distribution box, a first end of the medium-temperature gas pipe is connected to the medium-temperature gas telescopic pipe, and a second end of the medium-temperature gas pipe is installed on the medium-temperature flamethrower; the high-temperature gas a telescopic pipe is installed on the gas distribution box, a first end of the high-temperature gas pipe is connected with the high-temperature gas telescopic pipe, and a second end of the high-temperature gas pipe is installed on the high-temperature flamethrower; the oxygen hole is connected with a corresponding oxygen delivery pipe, the gas hole is connected with a corresponding gas pipe, and the oxygen delivery pipe and the gas pipe pass through the upper pipe perforation and the lower pipe perforation.
3. The heating system for drill steel pipe billet according to claim 2, further comprising a feedback device, the feedback device includes a control computer, a feedback line and a control line, both ends of the feedback line are respectively connected with the temperature measuring plate and the control computer, and both ends of the control line are respectively connected with the electric motor and the control computer.
4. The heating system for drill steel pipe billet according to claim 3, wherein a high-medium temperature distance d.sub.1 between the high-temperature flamethrower and the medium-temperature flamethrower, and a medium-low temperature distance d.sub.2 between the medium-temperature flamethrower and the low-temperature flamethrower are adjustable by the propulsion device, and the high-medium temperature distance d.sub.1 and the medium-low temperature distance d.sub.2 are finely adjustable by the feedback device.
5. The heating system for drill steel pipe billet according to claim 2, further comprising a conveying device, the conveying device includes a roller, a roller shaft and a roller bracket, and the roller shaft passes through the roller and is fixed on the roller bracket, the roller bracket is installed on the main body base.
Description
DESCRIPTION OF THE DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] Reference signs: 1—drill steel pipe billet, 2—control computer, 3—feedback line, 4—temperature measuring plate, 5—electric motor, 6—control line, 7—shrink cylinder, 8—propulsion rod, 9—propulsion slider, 10—propulsion bracket, 11—pipe clamp, 12—connecting rod, 13—propulsion chute, 14—propulsion base, 15—main body base, 16—positioning chute, 17—wing nut, 18—positioning shrink cylinder, 19—positioning frame, 20—trapezoidal plate, 21—rotating link, 22—nut, 23—threaded rod, 24—guide rod, 25—oxygen cylinder, 26—oxygen delivery pipe, 27—oxygen distribution box, 28—low-temperature oxygen delivery telescopic pipe, 29—medium-temperature oxygen delivery telescopic pipe, 30—high-temperature oxygen delivery telescopic pipe, 31—gas distribution box, 32—gas cylinder, 33—gas delivery pipe, 34—low-temperature gas telescopic pipe, 35—medium-temperature gas telescopic pipe, 36—high-temperature gas telescopic pipe, 37—low-temperature gas pipe, 38—medium-temperature gas pipe, 39—high-temperature gas pipe, 40—low-temperature oxygen delivery pipe, 41—medium-temperature oxygen delivery pipe, 42—high-temperature oxygen delivery pipe, 43—low-temperature flamethrower, 44—medium-temperature flamethrower, 45—high-temperature flamethrower, 46—roller, 47—roller shaft, 48—roller bracket, 49—point A infrared thermometer, 50—point B infrared thermometer, 51—temperature measuring bracket, 52—flame nozzle, 53—outer wall, 54—cavity, 55—oxygen hole, 56—upper pipe perforation, 57—inner wall, 58—gas hole, 59—lower pipe perforation, 60—combustion-supporting port.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0036] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0037]
[0038]
[0039]
[0040]
[0041] The two points A and B given in
[0042]
[0043]
[0044]
[0045] Step 1, determination of the dimensions of the drill steel pipe billet 1 by means of the target drill steel dimensions;
[0046] Analyzing the dimensions of the roll-formed drill steel according to the principle of constant volume of plastic deformation of the metal, and determining the dimensions of the drill steel pipe billet 1;
[0047] Step 2, designing the outer diameters of the low-temperature flamethrower 43, the medium-temperature flamethrower 44 and the high-temperature flamethrower 45 according to the dimensions of the drill steel pipe billet 1, and measuring their density distribution;
[0048] The outer diameters of the low-temperature flamethrower 43, the medium-temperature flamethrower 44, and the high-temperature flamethrower 45 are designed according to the dimensions of the drill steel pipe billet 1, and the outer diameters of the low-temperature flamethrower 43, the medium-temperature flamethrower 44 and the high-temperature flamethrower 45 are smaller than the inner diameter of the drill steel pipe billet 1, while measuring the radial density distribution of the drill steel pipe billet 1;
[0049] Step 3, setting the temperatures of the low-temperature flamethrower 43, the medium-temperature flamethrower 44, and the high-temperature flamethrower 45;
[0050] Setting the temperatures of the low-temperature flamethrower 43, the medium-temperature flamethrower 44, and the high-temperature flamethrower 45, the delivery rate of oxygen of the oxygen distribution box 27 and the delivery rate of fuel gas of the gas distribution box 31 are set by calculation;
[0051] Step 4, designing the radial temperature according to the dimensions and density of the drill steel pipe billet 1, and adjusting the high-medium temperature distance d.sub.1 and the medium-low temperature distance d.sub.2;
[0052] Establishing a model based on the dimensional parameters of the drill steel pipe billet 1, the heating temperatures of the low-temperature flamethrower 43, the medium-temperature flamethrower 44, and the high-temperature flamethrower 45, and the distances between the low-temperature flamethrower, the medium-temperature flamethrower and the high-temperature flamethrower, and the model is thermodynamically simulated, and the rationality of the design parameters is verified by finite element. If
is satisfied, where ρ.sub.A is the density of point A, ρp.sub.B is the density of point B, and T.sub.A is the temperature of the drill steel pipe billet at Point A, T.sub.B is the temperature of the drill steel pipe billet at point B, k is the rolling deformation coefficient, and the value of the coefficient k is related to the selected material and dimensions of the drill steel, the design is reasonable. If not satisfied, return to step 1 to revise the design parameters, and if the condition is satisfied, perform step 5; and
[0053] Step 5, heating the drill steel pipe billet using the low-temperature flamethrower 43, the medium-temperature flamethrower 44 and the high-temperature flamethrower 45 and rolling the same into shape.
[0054] In the work, the parameters of the heating device are first designed through the flow chart shown in
[0055] The embodiments described above are merely for describing the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and improvements made by those of ordinary skill in the art on the technical solutions of the present invention should fall in the scope of protection defined by the claims of the present invention without departing from the spirit of the design of the present invention.