Fluid for use in power production environments
11125472 · 2021-09-21
Assignee
Inventors
- Matthew Toews (Calgary, CA)
- Glenn Price (Calgary, CA)
- Paul Cairns (Calgary, CA)
- John Redfern (Los Angeles, CA, US)
- Jeff Smith (Clive, CA)
Cpc classification
E21B43/305
FIXED CONSTRUCTIONS
F24T50/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T10/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T2010/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24T2010/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T10/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24T50/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T10/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T10/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Fluid classes for use in energy recovery in well and geothermal environments for power production are disclosed. The fluids fall into the classes of fluids being capable of increasing thermodynamic efficiency of electricity and/or heat generation from a closed-loop geothermal system. Numerous methods are disclosed which exploit the thermodynamics of the fluids for optimum energy recovery.
Claims
1. A method of generating power, comprising: in a closed well loop circuit having an inlet and an outlet connected with a lateral conduit within a geological formation and having a power generation apparatus in operative communication with said well loop circuit, circulating a working fluid within said lateral conduit, said working fluid comprising an aqueous electrolyte solution and configured to have a substantially nonlinear temperature enthalpy relationship at pressures greater than 10 MPa and temperatures less than 180° C. when said fluid is within said lateral conduit, transferring heat between said fluid and a surrounding downhole heat source at the lateral conduit as said fluid flows through the lateral conduit, recovering heat energy from said geological formation; cooling said working fluid prior to recirculation in said well loop circuit at said inlet; and converting energy from said fluid into electrical power.
2. The method as set forth in claim 1, wherein cooling said working fluid comprises cooling said working fluid to a sub-zero° C. temperature.
3. The method as set forth in claim 1, wherein circulating the working fluid comprises driving said working fluid by thermosiphon action.
4. The method as set forth in claim 1, wherein the closed well loop circuit comprises a plurality of lateral conduits in spaced relation with respect to each other, each of the plurality of lateral conduits connected to said inlet and said outlet, and circulating the working fluid comprises circulating the working fluid within said plurality of lateral conduits, transferring heat between said fluid and the surrounding downhole heat source at the plurality of lateral conduits as said fluid flows through the plurality of lateral conduits, recovering heat energy from said geological formation.
5. The method of claim 1, wherein said lateral conduit comprises a wellbore.
6. A method of repurposing an oilfield to capture heat energy, the oilfield having pre-existing production wells and injection wells in spaced relation in a geological heat bearing formation; providing a first power generator in fluid communication with a first node having a first production well and a first injection well; providing a second power generator in fluid communication with a second node having a second production well and a second injection well in spaced relation to said first node; connecting said first node and said second node in a subterranean horizontal connection within said heat bearing formation; circulating heated output fluid from said first power generation apparatus of said first node to an input of said second power generation apparatus of said second node with a subterranean connection, said fluid comprising an aqueous electrolyte solution and configured to have a substantially nonlinear temperature enthalpy relationship at pressures greater than 10 MPa and temperatures less than 180° C. when within said subterranean horizontal connection; recovering heat energy from said formation as said fluid flows through the subterranean horizontal connection; and converting energy recovered from said fluid into electrical power.
7. The method of claim 6, wherein said aqueous electrolyte solution includes magnesium sulphate.
8. An energy production method, comprising: in a suspended oilfield having injection and production well pairs, connecting a power generation apparatus between a production well of one well pair and an injection well of an adjacent well pair in a subterranean loop, said subterranean loop having at least one lateral interconnection between said production well and said injection well, said lateral interconnection being within a subterranean heat source; circulating a fluid through said subterranean loop to recover subterranean heat energy, said fluid comprising an aqueous electrolyte solution and configured to have a nonlinear temperature enthalpy relationship at pressures greater than 10 MPa and temperatures less than 180° C. when within said lateral interconnection, transferring heat between the fluid and a surrounding downhole heat source at the lateral interconnection as said fluid flows through the lateral interconnection; and at least one of 1) utilizing thermal energy from said fluid directly or 2) converting energy from said fluid into electrical power.
9. The method of claim 8, wherein said aqueous electrolyte solution includes magnesium sulphate.
10. A geothermal method comprising: drilling a first generally U shaped bore hole formed into an earth formation and a second generally U shaped bore hole formed in spaced relation therefrom, said earth formation having a downhole heat source; obtaining a power generation apparatus; connecting, in a subterranean position, said apparatus to an output of said first U shaped bore hole and to an inlet of said second U shaped bore hole with a lateral interconnection; circulating a fluid through each said bore hole, said fluid comprising an aqueous electrolyte solution and configured to have a nonlinear temperature enthalpy relationship at pressures greater than 10 MPa and temperatures less than 180° C. when within said lateral interconnection of said U shaped bore hole, transferring heat between the fluid and a surrounding down hole heat source at the lateral interconnection of said U shaped bore hole as said fluid flows through the lateral interconnection of said U shaped bore hole; and converting energy recovered from said fluid into electrical power.
11. The method of claim 10, wherein said aqueous electrolyte solution includes magnesium sulphate.
12. A method of forming a geothermal heat exchanger, the method comprising: drilling a second well in spaced relation to a first well; connecting said first well and said second well within a geothermal zone and a second zone spaced therefrom in a continuous loop having at least one lateral interconnection; circulating a working liquid through said loop within said continuous loop, said fluid comprising an aqueous electrolyte solution and configured to have a nonlinear temperature enthalpy relationship at pressures greater than 10 MPa and temperatures less than 180° C. when within said lateral interconnection, transferring heat between the fluid and the surrounding geothermal zone as said fluid flows through the lateral interconnection.
13. The method of claim 12, wherein said aqueous electrolyte solution includes magnesium sulphate.
14. A method for recycling unused drilled wells, the method comprising: designating a first well as a receiving hub; drilling a second well adjacent said hub; drilling at least a third well spaced from said hub and said second well; fluidly connecting each of said second well and said third well with said hub in individual closed loops each having at least one lateral interconnection, a first section of each loop being within a geothermal zone and a second section being above said geothermal zone; circulating a working fluid within said loops, said fluid comprising an aqueous electrolyte solution and configured to have a nonlinear temperature enthalpy relationship at pressures greater than 10 MPa and temperatures less than 180° C. when within said lateral interconnection, transferring heat between the fluid and a surrounding down hole heat source as said fluid flows through the lateral interconnection; and capturing heat energy transferred from said geothermal zone.
15. The method of claim 14, wherein said aqueous electrolyte solution includes magnesium sulphate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(20) Similar numerals used in the Figures denote similar elements.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(21) In
(22) In the Figure, the well loop 12 comprises a closed loop system having an inlet well 14 and an outlet well 16, typically disposed within a geological formation, which may be, for example, a geothermal formation, low permeability formation, sedimentary formation, volcanic formation or “basement’ formation which is more appropriately described as crystalline rock occurring beneath the sedimentary basin (none being shown).
(23) The well loop 12 and power cycle 10 are in thermal contact by heat exchanger 16 which recovers heat from the working fluid circulating in the loop circuit 20 in the formation which is subsequently used to generate power with generator 22 in cycle 10. As an example, the temperature of the formation may be in the range of between 80° C. and 250° C.
(24) In the arrangement illustrated, two distinct working fluids are used. By modifying the working fluid used within the well loop, operation of the system can be more efficient.
(25) The existing power cycles supra require a simple water-based fluid within the well loop itself which absorbs heat from the rock and then transfers this heat into the secondary power cycle working fluid in a heat exchanger. In conventional geothermal projects, the water chemistry is set by the reservoir conditions. In most cases the water is a heavy brine with high total dissolved solids (TDS) content above 10,000 ppm that causes two problems, namely corrosion and scaling. Corrosion issues in the downhole pipes, tools, and within the surface facility and surface flow lines are common and expensive to manage. In addition, there is usually significant silica or other precipitates in solution at the reservoir conditions. When the brine is brought to surface and cooled in the primary heat exchanger (to transfer energy into the power cycle's working fluid), silica or other minerals precipitate out of solution and adhere to the internal surfaces of pipes, valves, heat exchangers, etc. These scales are very expensive to manage and usually set a limit on how much heat can be extracted from the source water.
(26) As such, currently available power generation modules usually limit the input temperature of the power cycle working fluid to above 0° C. in the primary heat exchanger. A higher turbine pressure ratio is enabled by dropping the working fluid temperature below zero. However, conventional geothermal projects are limited by potential freezing and scaling of the geothermal fluid on the other side of the heat exchanger.
(27) These limitations in present technology are traversed by implementing a segregated power cycle system in combination with a closed loop well. The working fluid in the well-loop cycle is formulated so that it doesn't freeze below 0 degrees Celsius, and in the present invention has at least one property selected from the group comprising:
(28) a) a substantially nonlinear temperature enthalpy relationship within the lateral interconnection at pressures greater than 10 MPa and temperatures less than 180° C. to maximize the temperature differential and heat transfer between the fluid and the surrounding downhole heat source;
b) capable of undergoing a pressure-sensitive reversible reaction which is endothermic at elevated pressure and exothermic at pressure lower than the elevated pressure;
c) a fluid mixture containing a chemical absorption reaction which is endothermic within the lateral interconnection;
d) an aqueous electrolyte solution with temperature and pressure dependent solubility, resulting in an endothermic effect within the lateral interconnection
(29) The fluids may be modified with additives to increase efficiency and reliability. Suitable additives include, anti-scaling agents, anti-corrosion agents, friction reducers, and anti-freezing chemicals, refrigerants, biocides, hydrocarbons, alcohols, organic fluids and combinations thereof.
(30) Optional arrangements with the segregated circuit are illustrated in
(31)
(32) Referring initially to
(33) The geological formation, may be, for example, a geothermal formation, low permeability formation, sedimentary formation, volcanic formation or “basement’ formation which is more appropriately described as crystalline rock occurring beneath the sedimentary basin (none being shown).
(34)
(35) As an example, the horizontal segments 20 may be anywhere from 2000 metres to 8000 metres or more in length and from 1000 metres to 6000 metres in depth from the surface 28. A power generation circuit 22 on surface 28 is disposed between the inlet well 14 and the outlet well 16 to complete the closed loop system.
(36) It will appreciated by those skilled in the art that the dimensions are exemplary only and will vary depending on the properties of the formation, area, geothermal gradient, surface anomalies, tectonics, etc.
(37) As will be evident, owing to advances in engineering, intrusiveness for establishing the multilateral arrangement is minimal and simplified to provide a substantial increase in surface area for the loops to contact the formation. Further, retrofit applications are possible for unused or suspended oil wells to repurpose same with negligible environmental impact.
(38) The integrated well loop power cycle is a closed loop system in which the selected working fluid is circulated within the well loop and then flows into a turbine on surface as shown in
(39) As is known, a transcritical cycle is a thermodynamic cycle where the working fluid goes through both the subcritical and supercritical states.
(40) The apparatus further includes a cooling device, shown in the example as an aerial cooler 32 and turbine 34 with generator 36. The aerial cooler 32 is used to cool the working fluid to a temperature between 1° C. and 15° C. above ambient temperature. It is also to be noted that the working fluid can be cooled to a subzero° C. temperature.
(41) In addition, suitable fluids for use in the technology set forth herein are capable of transitioning from a supercritical state at the outlet well to a transcritical state after expanding and cooling, wherein the fluid exiting the outlet well has an entropy sufficiently high to expand to a superheated vapor state to the right of the two phase region on a Temperature-Entropy graph and upon cooling is substantially below its critical point.
(42) The driving mechanism in this integrated cycle is a very strong thermosiphon which arises due to the density difference between the inlet vertical well 14 and the outlet vertical well 16. The fluid is in a supercritical liquid state in the inlet well 14, heats up as it travels along the lateral sections 12 and exits in a supercritical state in the outlet well 16, which creates significant pressure.
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(45) TABLE-US-00001 TABLE 1 FLUID DATA FOR INCREASING WELL DISTANCE FLUID CLASSES WITH SIMPLE FLUID SUBSTANTIALLY NEAR NON LINEAR TEMP- LINEAR TEMP- ROCK ENTHALPY ENTHALPY DISTANCE TEMP RELATIONSHIP RELATIONSHIP (m) (° C.) (° C.) (° C.) 0 125 29 28 500 125 49 33 1000 125 65 37 1500 125 78 42 2000 125 88 47 2500 125 95 51 3000 125 102 56 3500 125 106 61 4000 125 110 65 4500 125 113 70 5000 125 116 115
(46) The thermosiphon effect can completely eliminate the need for a surface pump under normal operating conditions except during start-up. Advantageously, this eliminates the power required to operate the pump and increases the net electrical power output.
(47) Working in concert with the well loop circuit is the use of customized fluids and mixtures tailored to the wellbore layout, depth, length, and ambient temperature. The prior art relevant at high pressures greater than 10 MPa and temperatures less than 180° C. only discusses the use of fluids with a linear temperature-enthalpy relationship, such as water, carbon dioxide, refrigerants, or hydrocarbon fluids. With a closed-loop system such as that discussed herein, the initial cost and complexity of fluid mixtures is only a minor factor in the overall economics. So other fluids can be used such as a fluid having at least one property selected from the group comprising:
(48) a) a substantially nonlinear temperature enthalpy relationship within the lateral interconnection at pressures greater than 10 MPa and temperatures less than 180° C. to maximize the temperature differential and heat transfer between the fluid and the surrounding downhole heat source;
b) capable of undergoing a pressure-sensitive reversible reaction which is endothermic at elevated pressure and exothermic at pressure lower than the elevated pressure;
c) a fluid mixture containing a chemical absorption reaction which is endothermic within the lateral interconnection;
d) an aqueous electrolyte solution with temperature and pressure dependent solubility, resulting in an endothermic effect within the lateral interconnection.
(49) It has been found that fluids that exhibit a substantially non-linear temperature-enthalpy relationship within the lateral portion of the well loop and/or that exhibit a pressure-sensitive reversible effect which is endothermic at elevated pressure and exothermic at pressure lower than the elevated pressure can increase power generation considerably. This develops because the average temperature differential between the far-field rock temperature and the circulating fluid temperature is increased, driving increased heat transfer from the geologic formation.
(50) An example of this type of fluid is an aqueous precipitate/electrolyte solution with temperature-dependent solubility, wherein the water is super saturated at the top of the inlet well. The solid particles are held in suspension with an anti-scaling agent (anti-flocculation agent) and with turbulent flow (similar to a drilling mud). In the lateral sections, the temperature is increasing, hence the solubility of the solids held in suspension is also increasing. This allows the solution to endothermically absorb heat from the rock (basically increases the effective heat capacity of the fluid) as the solid particles dissolve into the water. In the heat exchanger to the segregated heat-to-power cycle, temperature is decreasing, so the solid substance is precipitating exothermically. The heat exchanger may be treated to avoid precipitates adhering to the interior surfaces.
(51) Fluids for application in a closed-loop geothermal system include aqueous solutions with the following solutes as examples:
(52) potassium bromide, magnesium sulphate.
(53) To use a single turbine and have adequate efficiency over an entire range of ambient conditions is problematic. It has been found that use of two or more turbines in series or parallel which are optimized for different ambient conditions addresses the problem. During periods of colder temperatures, control logic (not shown) automatically shifts the working fluid to the appropriate turbine to maintain high efficiency throughout the year.
(54) Referring now collectively to
(55) As illustrated in
(56) In
(57) For operation,
(58) In order to accommodate variable conditions such geological, environmental, thermal, etc. an array of conduits 50 may be employed as illustrated in
(59) Turning now to
(60)
(61) One of the significant features of employing the daisy chain implementation is the lack of a requirement for a near surface return conduit. When required, as in conventional well loop arrangements, capital costs exceed 10% of the total project capital, there may be a need to negotiate rights of way and a 3-5° C. heat loss and a pressure loss results causing lower efficiency.
(62) By contrast, the daisy chaining, since well loops are linked front to back, eliminates the need for a near surface return conduit. Further, the paired loops act as the return conduit for each other with the pair using waste heat as an input to create the preheated stream supra.
(63) Other advantages include increased power production with no surface disruption (footprint) since everything is subsurface and reduced distance between locations 46. This commensurately reduces cost if shorter conduit 50 can be used owing to the increased temperature of the preheated feed stream design.
(64) Referring now to
(65) Referring now to
(66) Turning to
(67) Conveniently, hub 90 with the new wells 74, 76 and 78 in the example are connected to a respective unused well 72 to form clusters of recycled unused wells.
(68) For clarity,
(69) Geothermal loops have been proposed ostensibly in the prior art discussed supra, however, in mosaic, the prior art has not provided adequate guidance in terms of the surface to surface energy recovery, minimal geological and environmental invasiveness unified with consolidated recycling.
(70) Turning now to
(71) In conclusion, new technology has been presented for generating power in a unique closed loop arrangement within a variety of geological formations using unique working fluids.
(72) Integrated and segregated loops with improved fluids have been delineated resulting in enhanced heat capture relative to prior art.
(73) Multilateral segments in the loop commonly connected to the inlet and outlet of the loop have been discussed in many terms not the least of which is the improvement to existing loop arrangements.