Canopy system and group suspension system therefore

Abstract

A ceiling system for use in an interior building environment. In one aspect, the invention may be a ceiling system comprising: a frame comprising a plurality of struts; a plurality of modules, each of the modules comprising a panel and a plurality of hook members coupled to and extending from a top surface of the panel; each of the hook members comprising: an upstanding section; a hook portion at a top end of the upstanding section, the hook portion defining a downwardly-facing open slot; and an attachment flange at a bottom end of the upstanding section that couples the hook member to the top surface of the panel; and the modules mounted to the frame, and wherein for each of the modules, the hook portions of the hook members fit over and rest upon the struts, the struts located in the downwardly-facing open slots of the hook portions.

Claims

1. A method of installing a ceiling system comprising: a) raising a panel having an upper surface opposite a lower surface and a plurality of hook members extending from the upper surface to a height where hook portions of the hook members are above struts of a grouping frame; b) creating relative movement between the panel and the grouping frame until the hook portions are aligned with and above the struts; and c) lowering the panel until the hook portions engage the struts, thereby supporting the panel from the grouping frame; and wherein each of the plurality of hook members comprise an open front side, an opposing rear side, and lateral sides perpendicular to the open front side and the rear side.

2. The method of claim 1 wherein the hook portions of the plurality of hook members define a downwardly-facing open slot and the struts located in the downwardly-facing open slots of the hook portions.

3. The method of claim 1 wherein the hook members are located inboard of an edge of the panel.

4. The method of claim 1 wherein in step a), the hook portions of the hook members are above an uppermost surface of the struts of the grouping frame.

5. The method of claim 1 wherein in step b) the struts are positioned beneath the hook portions via the open front sides.

6. The method of claim 1 wherein a first pair of the plurality of hook members are aligned such that the lateral sides of the first pair of hook members are parallel.

7. The method of claim 1 wherein a first distance between the lateral sides is less than a second distance between the open front side and the rear side.

8. The method of claim 1 wherein a first pair of the plurality of hook members engage a first strut and a second pair of the plurality of hook members engage a second strut.

9. The method of claim 1 further comprising: d) repeating steps a) through c) to install a second panel, both the panel and the second panel engaging a first strut.

10. A method of installing a ceiling system comprising: a) raising a panel having an upper surface opposite a lower surface and a plurality of hook members extending from the upper surface to a height where hook portions of the hook members are above an uppermost surface of respective ones of a plurality of struts of a grouping frame; b) creating relative movement between the panel and the grouping frame until the hook portions are aligned with and above the struts; and c) lowering the panel until the hook portions engage the struts, thereby supporting the panel from the grouping frame; wherein each hook portion faces the same direction, and wherein the same direction is either a clockwise or counterclockwise direction.

11. A method of installing a ceiling system comprising: a) raising a panel having an upper surface opposite a lower surface and a plurality of hook members extending from the upper surface to a height where hook portions of the hook members are above struts of a grouping frame, each of the plurality of hook members comprising an open front side, an opposing rear side, and lateral sides perpendicular to the open front side and the rear side, a first pair of the plurality of hook members are aligned such that the lateral sides of the first pair of hook members are parallel; b) creating relative movement between the panel and the grouping frame until the hook portions are aligned with and above the struts; and c) lowering the panel until the hook portions engage the struts, thereby supporting the panel from the grouping frame.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view illustrating an example embodiment of the canopy system of the invention.

(2) FIG. 2 is an exploded perspective view of a canopy module from FIG. 1.

(3) FIG. 3a is a perspective view of the hook shown in FIGS. 1 and 2.

(4) FIG. 3b is a perspective view of the suspension bar shown in FIGS. 1 and 2.

(5) FIG. 3c is a perspective view of the suspension bar connector shown in FIGS. 1 and 2.

(6) FIG. 4a is a perspective view showing the first step of the progressive steps for installing a canopy module on the grouping frame.

(7) FIG. 4b is a perspective view showing the second step of the progressive steps for installing a canopy module on the grouping frame.

(8) FIG. 4c is a perspective view showing the third step of the progressive steps for installing a canopy module on the grouping frame.

(9) FIG. 4d is a perspective view showing the fourth step of the progressive steps for installing a canopy module on the grouping frame.

DETAILED DESCRIPTION OF THE INVENTION

(10) Referring now in greater detail to the figures, wherein like numerals refer to like parts throughout the drawings.

(11) FIGS. 1 and 2 illustrate the general structural arrangement of an example embodiment of the canopy system of the invention. The canopy system 10 includes a grouping frame 12 and one or more canopy modules 14. The grouping frame 12 has at least two intersecting struts 16 which are attached to one another and are supported by the overhead building structure (not shown) by a hanging device, such as the suspension cables 17 shown in FIG. 1.

(12) As best seen on FIG. 2, the canopy module 14 has a panel 18, such as a fibrous acoustical panel or wood panel, which has a top surface 20, a bottom surface 22 and an edge 24 extending therebetween. The panel 18 includes a routed in-board channel 26 which extends from the top surface 20 in a direction toward the bottom surface 22. For purposes of this description, the term “in-board channel” refers to a channel that does not extend to an edge of the panel. This in-board feature substantially preserves the integrity of the panel and provides freedom of the edges. In other words, the edge configuration is not dictated by the support structure. Also, since the channel 26 does not extend to the edge of the panel 18, no further edge detail, such as a trim element, is required to finish the edge of the panel 18.

(13) The canopy module 14 also includes suspension hardware, the components of which are best seen in FIGS. 2 and 3a-3c. The suspension hardware includes one or more longitudinally extending suspension bars 32 (See FIG. 3b). In the preferred configuration shown throughout the drawings, more than one suspension bar 32 is utilized. Here, the individual suspension bars 32 are mechanically attached to one another in the channel 26 to form an inter-locking continuous suspension bar. For example, the suspension bars can be attached via corner splices 40 (See FIG. 3c). When assembled to the panel, the suspension bars 32 provide rigid support for the panel in both the longitudinal and cross directional axes of the panel. Various types of suspension bars 32 can be utilized, including the extruded H-bar shown throughout the Figures and the conventional inverted-T grid members illustrated in the 2007/0033902 application publication.

(14) The suspension hardware also includes a plurality of hook members 42 which are fixedly attached to the longitudinally extending suspension bars 32 and extend therefrom in a direction generally perpendicular thereto. As best shown in FIG. 3a, the hook members 42 include a hook portion 43 at one end and an attachment flange 45 at the opposite end. The example hook members shown in the drawings are of general J shape and are preferably attached to the suspension bars 32 via the attachment flange 45 at an interior position of a respective suspension bar 32. Preferably, for a more fixed attachment, the hook portion 43 includes detailing which conforms to the shape of the intersecting struts 16 so that the hook member 42 will fit over and around, and ultimately rest upon, the intersecting struts 16. For example, the hook members are shown to be attached at the center of the suspension bar so that they will be attachable to the intersecting struts of the grouping frame as described in greater detail below.

(15) The panel module 14 is installed on the grouping frame 12 by resting the hook members 42 over the struts 16 of the grouping frame 12. For ease of installation, the hook portion of the hook members all face the same direction, i.e. they each face in either the clockwise or counterclockwise direction. For illustration purposes, each hook portion of the hook members shown throughout the drawings face the counterclockwise direction.

(16) The progressive steps of attaching the canopy modules 14 onto the grouping frame are now described in greater detail with respect to FIGS. 4a-4d. As illustrated, the canopy modules 14 are downward accessible, i.e. the modules 14 are inserted up onto the grouping frame from a position below the grouping frame (as shown in FIG. 4a). As shown in FIG. 4b, the module is lifted upwardly until the hook portions 43 of all the hook members 42 are positioned above the intersecting struts 16. As shown in FIG. 4c, the module 14 is then rotated in a counterclockwise direction, i.e. the same direction in which the hook members are facing, until the hook portion of the hook members are positioned over the struts of the grouping frame. The struts 16 essentially act as a stop for movement of the canopy module in the counterclockwise direction. As shown in FIG. 4d, the module 14 is then allowed to drop down until the hook portion of the hook members engage, and rest upon, the intersecting struts 16.

(17) The grouping frame 12, therefore, works in combination with the hook members 42 of the canopy module 14 to permit the modules to be easily locked onto the grouping frame in both the longitudinal and cross axes. Additionally, due to the installation procedure afforded by the components of the canopy modules, the modules can be installed on the grouping frame in close proximity to one another. Also, by attaching the modules to a grouping frame, the modules are indirectly attached to one another and are easily aligned and registered relative one another.

(18) While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.