SURGICAL CAVITY DRAINAGE AND CLOSURE SYSTEM
20210244571 · 2021-08-12
Inventors
Cpc classification
A61M1/915
HUMAN NECESSITIES
A61M2027/004
HUMAN NECESSITIES
A61M27/00
HUMAN NECESSITIES
A61B17/0401
HUMAN NECESSITIES
International classification
A61B17/04
HUMAN NECESSITIES
A61M1/00
HUMAN NECESSITIES
Abstract
A surgical drain device includes an adhesion matrix of biodegradable polymer material and a plurality of drain tubes attached to the matrix. The device is implanted within a surgical wound to treat the presence of seromas, for example, and is used to promote drainage, tissue adhesion, and wound closure. The drain tubes converge into a common collection tube that leads wound fluid outside the body under gravity feed or negative pressure applied to the collection tube. The matrix contains an array of apertures that allow tissue contact across the device. The device also can include a coating of surgical adhesive and a tissue anchoring system of hooks or barbs. The device can be used with a negative pressure system to further improve the drainage band can also be used with a wound dressing. The device and systems containing the device are particularly useful to promote the healing of surgical wounds from abdominal surgery.
Claims
1. A surgical drain device comprising: a plurality of drain tubes positioned with an adhesion matrix within a flap wound, the adhesion matrix having a wound conforming shape and comprising a plurality of apertures for tissue contact through the matrix, the drain tubes being configured to be positioned in a spaced apart distribution within the wound and being removable from the wound through a single exit site; and an external drain tube connectable to a negative pressure source, the external drain tube being in fluid communication with the plurality of drain tubes through the single exit site.
2. The device of claim 1 wherein the adhesion matrix further comprises an adhesive.
3. The device of claim 1 wherein the adhesion matrix further comprises a tissue anchor.
4. The device of claim 1 wherein the plurality of drain tubes comprises at least three tubes connected to a manifold.
5. The device of claim 4, wherein the manifold is connectable to the negative pressure source and the drain tubes are positioned in a spaced array emanating along different radial directions from the manifold.
6. The device of claim 1 wherein the adhesion matrix comprises a sheet having a thickness of less than 2 mm.
7. The device of claim 1 wherein the apertures have a total of at least 50 percent of a total surface area of the matrix and have varying sizes.
8. A system for surgical wound drainage, the system comprising: the drain device of claim 1; and a vacuum source, wherein the negative pressure source comprises the vacuum source.
9. The system of claim 8, further comprising a wound dressing.
10. The system of claim 9, wherein the wound dressing is configured to overlie a drain tube exit site.
11. The system of claim 8, further comprising a flow regulation system that regulates flow from the drain tubes.
12. A surgical device to treat or prevent seroma, comprising: a plurality of at least three drain tubes having distal ends that are configured to be positioned in a spaced apart distribution within a partially closed flap wound such that flap tissue contacts opposing tissue at areas between the plurality of the at least three drain tubes in the spaced apart distribution, each drain tube including apertures along a length of the drain tube such that fluid within a wound can flow through the apertures and into a channel of at least one of the drain tubes; an external tube connectable to the plurality of at least three drain tubes and configured to be positioned at a single exit site through skin of the partially closed flap wound, the external tube being connectable to a negative pressure source to facilitate drainage of fluid, wherein the plurality of at least three drain tubes are removable from the wound for wound closure.
13. The surgical device of claim 12, further comprising the negative pressure source connected to the external tube.
14. The surgical device of claim 12, further comprising an adhesion matrix attached to the plurality of at least three drain tubes that holds the drain tubes in a fan-shaped distribution.
15. The surgical device of claim 14, wherein the adhesion matrix further comprises an adhesive configured to attach tissue to the adhesion matrix.
16. The surgical device of claim 14, wherein the adhesion matrix further comprises a plurality of tissue contact apertures that enable tissue growth through the adhesion matrix.
17. The surgical device of claim 12, further comprising a manifold positionable external to the single exit site that connects the single external tube to the plurality of drain tubes.
18. The surgical device of claim 12, further comprising a layer with drain channels between adjacent drain tubes.
19. The surgical device of claim 12, wherein at least one of the drain tubes comprises a lumen having a closed end.
20. A surgical drain system, comprising: the surgical device of claim 12; the negative pressure source that further comprises a pump; a microprocessor connected to the pump and to a flow valve to control a vacuum level and a rate of fluid removal in the drain tubes; and a memory to store data including a rate of flow measured by a flow meter.
21. The surgical device of claim 12, further comprising a dressing configured to be applied on a surface of the skin around the wound and overlying the single exit site of the partially closed wound.
22. A surgical device to treat or prevent seroma, comprising: a plurality of at least three drain tubes having distal ends that are configured to be positioned in a spaced apart radial distribution when positioned within a partially closed flap wound such that flap tissue contacts opposing tissue at areas between the plurality of at least three drain tubes in the radial distribution, each drain tube including apertures along a length of the drain tube such that fluid within a wound can flow through the apertures and into a channel within each of the drain tubes; and an external tube connectable to the plurality of at least three drain tubes with a manifold and positionable relative to a single exit site through skin of the partially closed flap wound, the external tube connectable to a negative pressure source to facilitate drainage of fluid, wherein the plurality of at least three drain tubes are removable from the wound for wound closure.
23. The surgical device of claim 22, further comprising a layer with drain channels between adjacent drain tube.
24. The surgical device of claim 22, further comprising an adhesion matrix attached to the plurality of at least three drain tubes that holds the drain tubes in the fan-shaped distribution.
25. The surgical device of claim 24, wherein the adhesion matrix further comprises an adhesive configured to attach tissue to the adhesion matrix.
26. The surgical device of claim 24, wherein the adhesion matrix further comprises a plurality of tissue contact apertures that enable tissue growth through the adhesion matrix.
27. The surgical device of claim 22, wherein at least one of the drain tubes comprises a lumen having a closed end.
28. A surgical drain system, comprising: the surgical device of claim 22; the negative pressure source including a pump, a microprocessor connected to the pump and to a flow valve to control a vacuum level and a rate of fluid removal in the drain tubes; and a memory to store data including a rate of flow measured by a flow meter.
29. The surgical device of claim 22, further comprising a dressing configured to be applied on a surface of the skin around the wound and overlying the single exit site of the partially closed wound.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0023] The present invention provides a surgical drain device, system, and method that allow fluid to be drained from surgical wounds and promote the healing of the wound. Preferred embodiments are used to prevent or treat seromas, for example. The drain device features a set of drain tubes that are attached to a substrate, herein referred to as an adhesion matrix, that is designed to promote adhesion of tissues within the wound or seroma and to encourage cellular infiltration into the device itself. The drain tubes are distributed across the adhesion matrix to promote even drainage across the device. To promote optimum drainage, the drain tubes can be uniformly distributed across the adhesion matrix. The drainage device can be left in place within the wound for a period of time, e.g., until fluid seepage diminishes, after which the drain tubes can be withdrawn from the device and removed from the patient without disturbing the adhesion matrix, which is left in place to biodegrade or become incorporated into the healing process. The device efficiently promotes the healing of even large area wounds such as those resulting from abdominal flap surgery.
[0024] A surgical drain device according to the invention is inserted through an incision in the skin of a patient and placed within a wound formed during surgery. A first purpose is to drain fluid during the surgical procedure. The system can be left in place and to provide drainage for days or even weeks following surgery. The device can be used for the treatment of a seroma, e.g., to drain a seroma and thereby promote its healing, it can also be used to prevent seroma formation. For example, the drain device can be placed routinely into surgical incision areas immediately following surgery and used to drain the area and aid in the prevention of seroma formation. Alternatively, the device can be placed into a seroma that has already formed by opening the seroma and installing the device. The use of the drain device is understood to “prevent” seroma formation even if it merely reduces the likelihood of seroma formation. Similarly, the use of the drain device is understood to “treat” seroma formation even if it merely increases the likelihood that the seroma will heal.
[0025] The device according to the invention includes a number of removable drain tubes 30 attached at their proximal ends to manifold 40, which connects to a vacuum source through vacuum tubing 50. The drain device collects and removes fluid from the abdominal region or from the fluid space of a seroma through the drain tubes, which divert the fluid outside the patient through the aid of a vacuum source. The number of drain tubes can vary depending upon the needs of the device, including the amount of fluid to be drained and the size of the wound and shape of the device. Typically, the device will contain from 2 to about 20 drain tubes. In a preferred embodiment, the device contains preferably at least 3 tubes, and for larger areas such as the abdomen, for example, from about 5 to about 12 tubes.
[0026] The drain tubes can be fabricated from any biocompatible thermoplastic or thermoset material. Examples include surgical grade silicone rubber, polyurethane, polyamide, polyimide, PEEK (polyether ether ketone), polycarbonate, PMMA (polymethylmethacrylate), and polyvinylchloride. The drain tubes are intended to be removed after fluid build-up has reduced to a level that is stable without drainage. However, in an alternative embodiment, the drain tubes can be made of a biodegradable material and can be left in place. The drain tubes can be flexible so as to conform to the tissues surrounding the device and to accommodate movement of the patient without causing discomfort. The drain tubes can be open ended or close ended. In a preferred embodiment, the drain tubes are close ended and possess apertures or holes along their length for the uptake of fluid.
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[0030] Several alternative embodiments are also contemplated which lack drain tube channels.
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[0032] In a preferred embodiment the drain tubes possess openings or apertures 33 along their length to permit fluid to enter for drainage.
[0033] Adhesion matrix 25 includes a plurality or matrix of apertures 27 which allow tissue contact through the drain device. Such tissue contact promotes wound healing and the sealing of capillaries, which is important for treating seromas or preventing their formation. In the drain device according to the present invention, the promotion of tissue contact works in combination with fluid drainage to promote wound healing. The adhesion matrix 25 and its drain tube channels 35 preferably are constructed of one or more biodegradable polymer materials and can be left within the wound, where they stabilize tissue infiltration and adhesion and thus promote the healing process. The size, shape, and distribution of the tissue contact apertures 27 can be varied according to individual needs. However, greater tissue contact across the device will promote better adhesion, drainage, and wound closure. Therefore, it is preferred that at least about 50%, 60%, or 70%, and preferably about 75-80% of the total surface area (one side) of the drain device remains open in the form of tissue contact apertures. The distribution and spacing of tissue contact apertures can be varied as desired, and the apertures can be the same, similar, or different in shape, size, and distribution across the device. For example, the apertures can be distributed with an average center-to-center spacing in the range of about 2 mm to about 20 mm or more, and the average individual aperture surface area can be in the range from about 1 mm.sup.2 to about 5 cm.sup.2. In a preferred embodiment, the apertures have about 1 cm.sup.2 average surface area, and their number or their collective surface area become progressively larger from the proximal end of the drain device (i.e., near the exit point from the body) toward the distal end of the device (deep within the wound or seroma), so that tissue adhesion and wound closure progress from deep within the wound towards the surface of the body.
[0034]
[0035] The adhesion matrix, including any drain tube channels and hooks or barbs, can be fabricated from a biodegradable polymer material, as these structures are intended to remain in place in the patient's body after removal of the drain tubes, so as not to disrupt the healing process. Examples of suitable biodegradable or resorbable materials include Vicryl (polyglycolic acid), Monocryl (glycolic acid-ϵ-caprolactone copolymer), PDS (polydioxanone, PDO), PLA (polylactic acid, polylactide), PLLA (poly-L-lactic acid), PDLA (poly-D-lactic acid), PGA (polyglycolic acid, polyglycolide), PLGA (poly(lactic-co-glycolic acid)), PHB (polyhydroxybutyrate), and PCL (polycaprolactone). In a preferred embodiment, the adhesion matrix, including any drain tube channels, is formed of an open network of polymer chains that has sufficient porosity to allow infiltration by cells and fluid flow across the material. Cellular infiltration can promote tissue adhesion and the biodegradation of the polymer after the wound has healed. In some embodiments, the adhesion matrix including any drain tube channels is permeable to seroma fluid but not permeable to cells. In other embodiments, the adhesion matrix, including any drain tube channels, is permeable to fluid and electrolytes but is impermeable to proteins. The permeability properties of the matrix polymer material that makes up the basic substrate of the matrix can be the same or different compared to the material that makes up the drain tube channels. In a preferred embodiment, the polymer chains, or fibers composed of polymer chains, of the adhesion matrix are aligned along an axis substantially perpendicular to the axes of the nearest drain tubes. This alignment pattern promotes the flow of fluid through or along the surface of the adhesion matrix towards the drain tubes.
[0036] The adhesion matrix, and thus the overall drain device, can have any form suitable for insertion into the wound or seroma where it is to be inserted. Generally, the form is that of a thin sheet having an essentially rectangular shape. However, the shape can be rounded, circular, elliptical, oval, or irregular. Preferably the corners are rounded so as to minimize mechanical irritation of surrounding tissues. The size of the device is also determined by the particular use and anatomy of the patient. For example, the adhesion matrix can have an overall width and length in the range from about 2 cm to 25 cm, such as about 10 cm×12 cm or about 20 cm×25 cm. The thickness of the adhesion matrix can be from about 0.5 mm to about 1 cm; where the sheet of material is preferably less than 5 mm in thickness and preferably the adhesion matrix is about 1-2 mm thick. The thickness of the entire drain device, including the sheet of the adhesion matrix, drain tubes, and any hooks or glue pads is about 5 mm or less, 10 mm or less, or about 5-10 mm.
[0037] The adhesion matrix can be coated with an adhesive material such as a surgical glue either in addition to or instead of using hook or barb structures that stabilize tissue layers on either side of the drain device. Any type of surgical adhesive suitable for use within the body can be used, including polyethylene glycol polymers, adhesive proteins, gelatin-thrombin mixtures, albumin-glutaraldehyde, and fibrin-based sealants. Cyanoacrylates are to be avoided, as they cause inflammation if used internally. An adhesive coating can be placed on one or both surfaces of the adhesion matrix. Adhesive coatings can be applied to the device prior to its placement in a patient, i.e., as part of the device fabrication process. An adhesive coating can cover all or a portion of a surface of the device. A surgical adhesive can be used in the form of a fibrous mat or pad that is soaked with an adhesive composition. The mat or pad is preferably fabricated from a biodegradable polymer, such as the type used to prepare the adhesion matrix. One or more layers of adhesive material can be placed between the device and surrounding tissue at the time of placement in the patient.
[0038] The invention also provides a method for treating or preventing a seroma as illustrated in
[0039] Illustrated in connection with
[0040] Negative pressure can be applied to the wound dressing 402 through separate tube 415 that can be attached to the same pump 420 as the drainage system or a second pump. A valve 406 can be used to regulate pressure to the wound dressing. In the embodiment of
[0041] Shown in
[0042] Shown in
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[0044] While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and/or details therein and equivalents thereof may be made without departing from the spirit and scope of the invention as set forth by the appended claims.