Upright vacuum cleaner
11076729 · 2021-08-03
Assignee
Inventors
Cpc classification
A47L5/28
HUMAN NECESSITIES
International classification
Abstract
An upright surface cleaning apparatus has a portable cleaning unit that is removably mounted to the support member. The upright surface cleaning apparatus is operable in a floor cleaning mode, in which the portable cleaning unit is mounted to the support member, and in an above floor cleaning mode, in which the portable cleaning unit, an above floor cleaning wand and a hose are concurrently removed from the support member.
Claims
1. An upright surface cleaning apparatus that is operable in a floor cleaning mode and in an above floor cleaning mode, the surface cleaning apparatus comprising in the floor cleaning mode: (a) a surface cleaning head having a dirty fluid inlet; (b) a support member moveably mounted to the surface cleaning head; (c) a suction and filtration unit comprising a suction motor, at least one cleaning stage, a housing and a clean air outlet, the housing defining an inlet to the suction and filtration unit, the housing of the suction and filtration unit engages the support member; (d) a fluid flow path extending from the dirty fluid inlet to the clean air outlet and including the suction motor and the at least one cleaning stage; (e) an above floor cleaning wand has an inlet end that is removably received in the housing whereby the above floor cleaning wand is drivingly connected to the support member; (f) a hose having an inlet end that is downstream from the above floor cleaning wand and an outlet end that is upstream of the suction and filtration unit; and, (g) a handle drivingly connected to the above floor cleaning wand, wherein the suction and filtration unit, the above floor cleaning wand and the hose are concurrently removable as a unit from the support member with the hose in fluid flow communication with the above floor cleaning wand and the suction and filtration unit, whereby in the above floor cleaning mode, the suction and filtration unit, the above floor cleaning wand and the hose have been removed from the support member, the inlet end of the above floor cleaning wand has been removed from the housing on the suction and filtration unit and the inlet end of the hose is downstream from the above floor cleaning wand and the outlet end of the hose is upstream of the suction and filtration unit, and wherein the suction and filtration unit has an upper portion having an upper portion height, a middle portion having a middle portion height and a lower portion having a lower portion height, and the upper portion height, the middle portion height and the lower portion height are approximately equal and, wherein the portion of the housing that engages the support member is located at the middle portion of the suction and filtration unit.
2. The upright surface cleaning apparatus of claim 1 wherein the support member comprises an up flow duct.
3. The upright surface cleaning apparatus of claim 2 wherein the support member is removably receivable in the housing.
4. The upright surface cleaning apparatus of claim 1 wherein the support member is removably receivable in the housing.
5. The upright surface cleaning apparatus of claim 1 wherein the inlet end of the hose is located adjacent the handle.
6. The upright surface cleaning apparatus of claim 1 wherein, when the suction and filtration unit is mounted to the support member and the support member extends generally vertically, the housing is located at an elevation of an inlet of the at least one cleaning stage.
7. The upright surface cleaning apparatus of claim 1 wherein, the housing includes an air flow passage extending between the hose and the inlet to the at least one cleaning stage wherein the air flow passage extends generally horizontally when the suction and filtration unit is mounted to the support member and the support member extends generally vertically.
8. The upright surface cleaning apparatus of claim 1 wherein, when the suction and filtration unit is mounted to the support member and the inlet end of the above floor cleaning wand is mounted to the housing, the above floor cleaning wand and the support member are vertically aligned.
9. The upright surface cleaning apparatus of claim 8 wherein, when the suction and filtration unit is mounted to the support member and the inlet end of the above floor cleaning wand is mounted to the housing, the hose is located rearward of the above floor cleaning wand.
10. The upright surface cleaning apparatus of claim 9 wherein the inlet end of the wand is removable from the housing when the suction and filtration unit is mounted to the support member.
11. The upright surface cleaning apparatus of claim 1 wherein, when the suction and filtration unit is mounted to the support member and the inlet end of the above floor cleaning wand is mounted to the housing, the hose is located rearward of the above floor cleaning wand.
12. The upright surface cleaning apparatus of claim 1 wherein the inlet end of the wand is removable from the housing when the suction and filtration unit is mounted to the support member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other advantages of the instant invention will be more fully and completely understood in accordance with the following drawings of the preferred embodiments of the vacuum cleaner in which:
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DETAILED DESCRIPTION OF THE INVENTION
(36) Referring to
(37) In the embodiments shown, fluid enters surface cleaning head via dirty fluid inlet 16 in surface cleaning head 12, and is directed upwards into the at least one cleaning stage via an upflow duct 28. In some embodiments, as shown, support member 24 comprises upflow duct 28. That is, support member 24 provides fluid communication between surface cleaning head 12 and upper section 14. In other embodiments, upflow duct 28 may be a separate member. For example, upflow duct 28 may be a conduit that is affixed to support member 24. In the embodiments shown, support member 24 is pivotally mounted to surface cleaning head 12 via a pivoting connector 30. Accordingly, upper section 14 is pivotally mounted to surface cleaning head 12.
(38) In the embodiments shown, support member 24 extends upwardly towards mounting member 26. Mounting member 26 serves as a support to which at least two operating components of the upright surface cleaning apparatus 10 are mounted. In the preferred embodiment, cleaning stage 22 is directly or indirectly mounted to mounting member 26, as will be described further hereinbelow. In a further preferred embodiment, cleaning stage 22 and suction motor 20 are directly or indirectly mounted to mounting member 26. In other embodiments, other operating components, such as a filter assembly or another cleaning stage, may be mounted to mounting member 26. In some embodiments, mounting member 26 may be integrally formed with support member 24. In other embodiments, as shown in
(39) In embodiments wherein support 24 comprises upflow duct 28, mounting member 26 may further serve to connect support 24 in fluid communication with cyclonic cleaning stage 22. That is, mounting member 26 may comprise an airflow passage 31 (shown in
(40) In the embodiments shown, air passes from support 24, into mounting member 26, and from mounting member 26 into cleaning stage 22. In the embodiments shown, cleaning stage 22 is a single cyclonic cleaning stage 22, which is provided in cyclone housing 32 having a longitudinally extending outer surface. In some embodiments, housing 32 is transparent or translucent, such that a user may view the interior thereof. Air enters cyclonic cleaning stage 22 via inlet 23, which, in the embodiments shown is provided in an upper part of cyclonic cleaning stage 22. In some embodiments, prior to entering inlet 23, the air may be directed along the exterior of cyclonic cleaning stage 22, such that air enters cyclonic cleaning stage 22 in a tangential direction. For example, as can be seen in
(41) In some embodiments, a plate 37 may be positioned adjacent outlet 25. It will be appreciated that plate 37 may be positioned at any height in dirt chamber 34. Preferably, plate 37 is positioned proximate the top of dirt chamber 34 and proximate dirt outlet 25 from cyclone housing 32. Accordingly, as shown in FIG. 15, essentially the entire volume of dirt chamber 34 is available to function as dirt collection chamber 34. Preferably, plate 37 is positioned inwards from an inner wall of dirt collection chamber 34, except for the portion of the inner wall to which plate 37 may be attached, so as to define an annular gap between the outer wall of plate 37 and the inner wall of dirt chamber 34. Preferably, the minimum distance between plate 37 and cyclone housing 32 or dirt chamber 34, is at least as large as the largest dimension of the cyclone inlet 23. For example, if the cyclone inlet 23 has a 1 inch diameter, then the minimum distance between plate 37 and cyclone housing 32 or dirt chamber 34 is preferably is 1 inch or larger. An advantage of such a design is that any dirt particle that enters the cyclone housing 32 will be able to pass through the gap into dirt collection chamber 34. The distance between the top of plate 37 and the bottom of the cyclone housing may be 0.01-2.5 inches and is preferably at least the largest diameter of the cyclone inlet.
(42) In some embodiments, the plate 37 may be removable with dirt chamber 34 from surface cleaning apparatus 10, as will be described further hereinbelow (see for example the embodiment of
(43) In a particularly preferred embodiment, as exemplified in
(44) In some embodiments, plate 37 may have the same diameter as the cyclone dirt outlet 25. Accordingly, if the cyclone housing 32 is cylindrical, then the diameter of plate 37 may be the same as the diameter of the cyclone. Alternately, a shown in
(45) Referring back to
(46) In alternate embodiments, cleaning unit may be otherwise configured. For example, upper section 14 may comprise a second cleaning stage (not shown) positioned above cleaning stage 22 and including a plurality of cyclones in parallel. furthermore, in some embodiments, cleaning unit may comprise no filter assemblies, or more than one filter assembly.
(47) As previously mentioned, in one optional aspect a mounting member 26 serves to provide a support to which operating components, preferably at least two operating components, of the upright surface cleaning apparatus are directly or indirectly mounted. In the preferred embodiment, one of the operating components comprises cleaning stage 22. In a further preferred embodiment, the other of the operating components comprises suction motor 20. Preferably, suction motor 20 and/or cleaning stage 22 are removably mounted to mounting member 26. In some embodiments, mounting member 26 further serves to connect upflow duct 28 in fluid communication with cyclonic cleaning stage 22. It will be appreciated that, in accordance with this aspect, any construction may be used for the operating components. For example, any cyclonic cleaning stage or stages and/or any filtration member known in the surface cleaning art may be used.
(48) Referring to
(49) Mounting member 26 further comprises a portion 57 for receiving one or more operating components of surface cleaning apparatus 10. For example, as shown in
(50) Motor housing 40 may then be mounted to filter housing 38, for example by using by using screws, a bayonet mount, a screw thread, or an adhesive or welding. Preferably motor housing 40 is removably mounted to filter housing 38. Additionally, dirt chamber 34 may be mounted, preferably removably mounted, to cleaning stage 22. Accordingly, in this embodiment, the first cleaning stage 22 is directly mounted to mounting member 26, and motor 20 is indirectly mounted to mounting member 26.
(51) In other embodiments, operating components of surface cleaning apparatus 10 may be mounted to mounting member 26 in another manner. For example, in one embodiment (not shown), mounting member 26 may comprise a bracket to which filter housing 38 may be mounted, for example by using screws. Cleaning stage housing 32 may then be mounted to filter housing, without contacting mounting member 26. Dirt chamber 34 may then be mounted to cleaning stage housing 32, and motor housing 40 may be mounted above filter housing 38. Accordingly, in this embodiment, both of first cleaning stage 22 and motor 20 are indirectly mounted to mounting member 26.
(52) In another embodiment (not shown), motor housing 40 may be positioned above securing ring 58, and filter housing 38 may be positioned below securing ring 58, and motor housing 40 and filter housing 38 may be secured together, for example using screws. Cleaning stage housing 32 may then be mounted below filter housing 38, for example using screws, and dirt chamber 34 may be mounted below dirt chamber 34. Accordingly, in this embodiment, motor 20 is directly mounted to mounting member 26, and cleaning stage housing 22 is indirectly mounted to mounting member 26. In other embodiments, as previously mentioned, motor 20 may be provided on surface cleaning head 12. Accordingly, in such embodiments, motor 20 may not be mounted to mounting member 26 at all.
(53) In yet another embodiment, a second cleaning stage (not shown) may be provided, and may be positioned above securing ring 58. First cleaning stage 22 may be positioned below securing ring 58, and may be secured to the second cleaning stage.
(54) It will be appreciated that, in alternate embodiments, upper section 14 may have the units arranged in a different order. For example, motor housing 40 need not be provided on top of filtration housing 38. Instead, motor housing 40 could be provided beneath dirt chamber 34.
(55) In the above embodiments, dirt chamber 34 is preferably removably mounted to cleaning stage 22, such that a user may empty dirt chamber 34. For example, referring to
(56) One advantage of the embodiments described above is that the volume of the upright vacuum cleaner may be reduced. In particular, in the embodiments shown, a housing is not provided for receiving upper section 14. That is, the outer surfaces of one or more of cleaning stage 22, motor housing 40, filter housing 38, and dirt chamber 34 may be visible when surface cleaning apparatus is in use (except for the portions facing support member 24, handle extension 55, and/or the upflow duct). Accordingly, the overall volume of the vacuum cleaner is reduced. In addition, the weight of the vacuum cleaner is also substantially reduced. In particular, the amount of plastic that is typically used to construct an upper casing of a cyclonic vacuum cleaner that receives a removable cyclone chamber or dirt chamber substantially increases the weight of the vacuum cleaner. In the embodiments shown, surface cleaning apparatus 10 may weigh 10 lbs. or less (without the cord) and, preferably less than 8 lbs.
(57) A further advantage of the embodiments shown is that, if the elements of upper section 14 are removably mounted to each other and to mounting member 26, the upper section 14 may be easily disassembled for cleaning. In addition, if a component needs to be replaced, the user may merely acquire the required component (e.g. by purchasing it at a store or on line) and replace the faulty component. For example, if motor 20 fails, pursuant to a warranty plan, the manufacturer may merely ship the required motor housing 40 and motor 20 to the customer who may remove (e.g., unscrew) the motor housing 40 having the faulty suction motor 20 and replace it with the new replacement part.
(58) A further advantage of this design is that filter assembly 36 may be accessed for removal (for cleaning or replacement) by disassembling a portion of upper section 14. For example, in the embodiments of
(59) A further advantage of this modular construction is that alternate vacuum cleaners may be created by selecting alternate components for upper section 14 and/or alternate surface cleaning heads 12. For example, referring to
(60) In some embodiments, a plurality of different motor casings 40, cleaning stage housings 32, dirt chambers 34, and cleaning heads 12 are provided. In addition, a plurality of handles 56 may be provided. Accordingly, a plurality of vacuum cleaners having a different appearance may be prepared by selecting particular components. For example, as shown in
(61) In accordance with another aspect of this invention, which may be use by itself or with any other aspect, an above floor cleaning assembly 64 is provided (see for example
(62) In accordance with another aspect of this invention, which may be used by itself or with any other aspect or aspects, surface cleaning apparatus 10 is convertible to a portable surface cleaning apparatus. That is upper section 14 is convertible to a portable cleaning and suction unit. Referring to
(63) In any of the above embodiments, as exemplified in
(64) In some embodiments, the vacuum cleaner may be reconfigurable to adapt the vacuum cleaner to collect a different types of particulate matter. For example, it may be desirable to utilize the vacuum cleaner to collect dry wall dust. Accordingly, the vacuum cleaner may be reconfigurable in one of several ways. Referring to
(65) Alternately, it will be appreciated that plate 37 may be removably mounted, either to dirt chamber 34 or cyclone housing 32 (as exemplified in
(66) In some embodiments, the size of dirt outlet 25 may be variable. For example, as shown in
(67) While the above description provides examples of the embodiments, it will be appreciated that some features and/or functions of the described embodiments are susceptible to modification without departing from the spirit and principles of operation of the described embodiments. Accordingly, what has been described above has been intended to be illustrative of the invention and non-limiting and it will be understood by persons skilled in the art that other variants and modifications may be made without departing from the scope of the invention as defined in the claims appended hereto.