Particle separator
11073083 ยท 2021-07-27
Assignee
- Rolls-Royce North American Technologies Inc. (Indianapolis, IN, US)
- University Of Virginia Patent Foundation (Charlottesville, VA)
Inventors
- Philip H. Snyder (Avon, IN, US)
- Eric Loth (Charlottesville, VA, US)
- Dominic L. Barone (Centerville, OH, US)
Cpc classification
B01D45/16
PERFORMING OPERATIONS; TRANSPORTING
F05D2240/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D45/06
PERFORMING OPERATIONS; TRANSPORTING
B64D2033/0246
PERFORMING OPERATIONS; TRANSPORTING
International classification
F02C7/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D45/06
PERFORMING OPERATIONS; TRANSPORTING
F02C7/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An air-inlet duct includes an outer wall, an inner wall, and a splitter. The splitter cooperates with the outer wall to establish a particle separator which separates particles entrained in an inlet flow moving through the air-inlet duct to provide a clean flow of air to a compressor section of a gas turbine engine.
Claims
1. An air-inlet duct for a gas-turbine engine, the air-inlet duct comprising an outer wall spaced apart from an engine rotation axis, an inner wall located between the outer wall and the engine rotation axis, the inner wall and the outer wall defining an air-inlet passageway therebetween, a splitter located between the outer wall and the inner wall and including an outer splitter surface cooperating with the outer wall to define a first channel therebetween and an inner splitter surface cooperating with the inner wall to define a second channel therebetween, and a flow regulator configured to regulate a portion of an inlet flow including particles, the flow regulator including a series of flow control devices arranged to extend between the outer wall and the outer splitter surface, wherein the series of flow control devices includes a set of movable flow diverters located between the outer wall and the splitter, the set of movable flow diverters configured to separate the inlet flow into a clean flow substantially free from the particles and a dirty flow containing the particles so that the dirty flow is captured in the first channel, wherein the series of flow control devices further includes a set of stationary particle diverters located in spaced-apart relation to the set of movable flow diverters at an inlet which opens into the second channel, and the set of stationary particle diverters configured to deflect any of the particles into the first channel, and wherein the set of movable flow diverters includes at least three movable flow diverters spaced apart relative to each other and each movable flow diverter of the set of movable flow diverters is configured to rotate about an associated rotation axis.
2. The air-inlet duct of claim 1, further comprising a sensor located downstream of an inlet of the second channel and configured to detect a signal associated with at least one of a size and a quantity of particles entering the second channel, and wherein the set of movable flow diverters are configured to move in response to the signal detected by the sensor.
3. The air-inlet duct of claim 1, wherein each movable flow diverter of the set of movable flow diverters is configured to move independently of the other movable flow diverters.
4. An air-inlet duct for a gas-turbine engine, the air-inlet duct comprising an outer wall spaced apart from an engine rotation axis, an inner wall located between the outer wall and the engine rotation axis, the inner wall and the outer wall defining an air-inlet passageway therebetween, a splitter located between the outer wall and the inner wall and including an outer splitter surface cooperating with the outer wall to define a scavenge channel therebetween and an inner splitter surface cooperating with the inner wall to define an engine channel therebetween, and a flow regulator configured to regulate a portion of an inlet flow including particles to cause a size and duration of a separated flow region formed along the outer wall and upstream of a scavenge inlet to the scavenge channel to be minimized so that the particles are collected in the scavenge channel and an amount of the particles entering the engine channel are minimized, wherein the flow regulator includes a set of movable flow diverters located between the outer wall and the splitter, the set of movable flow diverters configured to separate the inlet flow entering the air-inlet duct into a clean flow substantially free from the particles and a dirty flow containing the particles so that the dirty flow is captured in the scavenge channel, wherein the set of movable flow diverters includes at least three movable flow diverters spaced apart relative to each other, and wherein each movable flow diverter of the set of movable flow diverters is configured to rotate about an associated rotation axis.
5. The air-inlet duct of claim 4, further comprising a sensor located downstream of an engine inlet of the engine channel and configured to detect a signal associated with at least one of a size and a quantity of the particles entering the engine channel, and wherein the set of movable flow diverters are configured to move in response to the signal detected by the sensor to minimize the particles entering the engine channel.
6. The air-inlet duct of claim 5, wherein each movable flow diverter of the set of movable flow diverters is configured to move independently of the other movable flow diverters.
7. The air-inlet duct of claim 4, wherein the flow regulator further includes a set of stationary particle diverters located in spaced-apart relation to the set of movable flow diverters at an engine inlet which opens into the engine channel, and the set of stationary particle diverters configured to deflect any of the particles which may bounce off of the outer wall and originally miss the scavenge channel.
8. An air-inlet duct for a gas-turbine engine, the air-inlet duct comprising an outer wall spaced apart from an engine rotation axis, an inner wall located between the outer wall and the engine rotation axis, the inner wall and the outer wall defining an air-inlet passageway therebetween, a splitter located between the outer wall and the inner wall and including an outer splitter surface cooperating with the outer wall to define a scavenge channel therebetween and an inner splitter surface cooperating with the inner wall to define an engine channel therebetween, and a flow regulator configured to regulate a portion of an inlet flow including particles to cause a size and duration of a separated flow region formed along the outer wall and upstream of a scavenge inlet to the scavenge channel to be minimized so that the particles are collected in the scavenge channel and an amount of the particles entering the engine channel are minimized, wherein the flow regulator includes a set of movable flow diverters located between the outer wall and the splitter, the set of movable flow diverters configured to separate the inlet flow entering the air-inlet duct into a clean flow substantially free from the particles and a dirty flow containing the particles so that the dirty flow is captured in the scavenge channel, and wherein the flow regulator further includes a set of movable particle diverters located in spaced-apart relation to the set of movable flow diverters and the set of movable particle diverters is located at an engine inlet which opens into the engine channel, the set of movable particle diverters configured to deflect any of the particles into the scavenge channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(15) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
(16) A gas turbine engine 10 in accordance with the present disclosure is shown, for example, in
(17) Air-inlet duct 12 includes an outer wall 22, an inner wall 24, and a splitter 26 as shown in
(18) The splitter 26 includes an outer splitter surface 32 and an inner splitter surface 34 as shown in
(19) In use, the air-inlet duct 12 draws an inlet flow 46 into the gas turbine engine 10. The inlet flow 46 includes air and entrained particles. The particle separator 20 causes the clean flow 40 and the dirty flow 42 to be established as the inlet flow 46 moves through the air-inlet duct 12. In some instances, the inlet flow 46 detaches from the outer wall 22 and establishes a transient, time-varying, instantaneously-formed, separated flow region 48 upstream of a scavenge inlet 50 which opens into the scavenge channel 36. In the separated flow region 48, the inlet flow 46 detaches from the outer wall 22 and begins to recirculate as suggested in
(20) The separated flow region 48 includes several different fluid flow and particle dynamics phenomenon. In one example, formation of the separated flow region 48 may be instantaneous and unsteady. The separated flow region 48 may also include particle recirculation which causes particles to flow upstream. In another example, the separated flow region 48 may establish a wall-normal vortex in some instances which causes particles to be drawn out of the separated flow region and the scavenge channel 36 and move into the engine channel 38. Regardless of the specific phenomenon occurring in the separated flow region 48, the air flowing into the scavenge channel 36 may be unsteady.
(21) As shown in
(22) The flow regulator 52 includes a series 56 of flow control devices 54 coupled to the outer wall 22 to extend radially inward toward the engine rotation axis 28 as shown in
(23) Portions of two neighboring flow control devices 54A and 54B are shown, for example, in
(24) Another embodiment of a flow regulator 152 included in an air-inlet duct 112 in accordance with the present disclosure is shown in
(25) Another embodiment of a flow regulator 252 included in an air-inlet duct 212 in accordance with the present disclosure is shown in
(26) Still yet another embodiment of a flow regulator 352 included in an air-inlet duct 312 is shown, for example, in
(27) Another embodiment of a flow regulator 452 included in an air-inlet duct 412 is shown, for example, in
(28) Another embodiment of a flow regulator 552 in accordance with the present disclosure is included in an air-inlet duct 512 as shown in
(29) As shown in
(30) The set 560 of stationary particle diverters 562 includes three separate and spaced apart stationary flow diverters 562A, 562B, and 562C as shown in
(31) In another example, a flow regulator may include only the set 554 of movable flow diverters 556. In another example, a flow regulator may include only the set 560 of stationary particle diverters 562. In still yet another example, a flow regulator may include a first set of movable flow diverters located between the outer wall 22 and the splitter 26 and a second set of movable particle diverters located in spaced-apart relation to the first set of movable flow diverters and are located at the engine inlet 64. In yet another example, a flow regulator may include a first set of stationary flow diverters located between the outer wall 22 and the splitter 26 and a second set of stationary particle diverters located in spaced-apart relation to the first set of stationary flow diverters and are located at the engine inlet 64. In still yet another example, a flow regulator may include any combination of movable or stationary flow diverters, any combination of movable or stationary particle diverters, and any combination of both flow diverters and particle diverters.
(32) Another embodiment of a flow regulator 652 included in an air-inlet duct 612 is shown, for example, in
(33) In one example shown in
(34) In still yet another example, the flow diverter may include only a single aperture. In the example where the flow diverter includes only a single aperture, the aperture may be an elongated slot. The elongated slot may be formed in the outer wall 622 and arranged to extend ahead of the separated flow region 48, adjacent to the separated flow region 48, and through the separated flow region 48 and into the scavenge channel 36. The elongated slot may be arranged to extend axially along the outer wall 622, circumferentially along the outer wall 622, and/or diagonally (e.g., both radially and circumferentially) along the outer wall 622. One or more elongated slots may be formed in the outer wall 622 and spaced apart circumferentially from one another. In another example, the spacing between the elongated slots may be generally equal or varied between neighboring elongated slots.
(35) In yet another example, a flow regulator may include the series 656 of spaced-apart apertures 654 and a vacuum source. The vacuum source may be configured to pull portions of the dirty flow 42 through the apertures 654 to disrupt formation of the separated flow region 48.
(36) Still yet another embodiment of a flow regulator 752 included in an air-inlet duct 712 is shown, for example, in
(37) In one example shown in
(38) Still yet another embodiment of a flow regulator 852 included in an air-inlet duct 812 is shown, for example, in
(39) In one example shown in
(40) Another embodiment of a flow regulator 952 included in an air-inlet duct is shown, for example, in
(41) The source 966 of gas 968 is configured to force gas 968 through the aperture 954 into the scavenge channel 936 to increase velocity of the dirty flow 42 decreasing pressure in scavenge channel 936 and disrupting formation of the separated flow region 48. The flow regulator 952 includes, for example, several apertures 954 which are spaced apart circumferentially from one another. In another example, the location and size of the aperture may be varied. In still yet another example, the velocity, flow rate, temperature, and make-up of the gas 968 may be varied.
(42) Another embodiment of a flow regulator 1052 included in an air-inlet duct 1012 is shown, for example, in
(43) In one example shown in
(44) While several embodiments of flow regulators 54, 154, 254, 354, 454, 554, 654, 754, 854, 954, and 1054 are discussed herein, any combination of flow regulators 54, 154, 254, 354, 454, 554, 654, 754, 854, 954, and 1054 may be used together or separately in an air-inlet duct. Any flow regulator 54, 154, 254, 354, 454, 554, 654, 754, 854, 954, 1054 or combination thereof, may be used with an air-inlet duct in which an engine channel is defined by an outer wall and an outer splitter surface of the splitter and a scavenge channel is defined by an inner wall and an inner splitter surface of the splitter. Reference is hereby made to U.S. Pat. No. 5,139,545 issued on Aug. 18, 1992 and titled AIR INTAKES FOR GAS TURBINE ENGINES for disclosure relating such air-inlet ducts where the engine channel is defined by the outer wall and the outer splitter surface of the splitter and the scavenge channel is defined by the inner wall and the inner splitter surface of the splitter.
(45) A method of removing particles from air moving through an air-inlet duct included in a gas-turbine engine includes several steps. The method begins with providing an inlet flow including particles to an air-inlet duct of a gas-turbine engine. The method further includes regulating a portion of the inlet flow including the particles to cause a size and duration of a separated flow region formed along an outer wall of the air-inlet duct and upstream of an inlet to a scavenge chamber to be minimized. The method further includes separating the inlet flow into a dirty flow including substantially all the particles and a clean flow lacking substantially all the particles. The method further includes directing the dirty flow to the scavenge chamber. The method further includes directing the clean flow to a compressor included in the gas-turbine engine.
(46) While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.