Dishwasher and method of operating the dishwasher
11076742 · 2021-08-03
Assignee
Inventors
Cpc classification
A47L15/4295
HUMAN NECESSITIES
A47L15/0047
HUMAN NECESSITIES
A47L2401/08
HUMAN NECESSITIES
International classification
Abstract
A method for obtaining information about a load of articles to be cleaned in a dishwasher is provided. The method may include stopping a pump from pumping liquid through a spraying system of the dishwasher at a point of time; recording a pressure signal in a sump of the dishwasher from the point of time the pump was stopped; measuring a time period, said time period being measured from the point of time the pump stopped until the pressure signal is essentially stable; and comparing the time period with reference values for obtaining information about the load in the dishwasher. A corresponding dishwasher, computer program, and computer program product may be provided.
Claims
1. A method for obtaining information about a load of articles to be cleaned in a dishwasher, the method comprising: stopping a pump from pumping liquid through a spraying system of the dishwasher at a point of time; recording a pressure signal in a sump of the dishwasher from the point of time the pump was stopped until the pressure signal is essentially stable; measuring a time period, said time period being measured from the point of time the pump stopped until the recorded pressure signal is essentially stable; and comparing the time period with reference values for obtaining information about the load in the dishwasher.
2. The method according to claim 1 further comprising the step of: recording a temperature signal in the dishwasher while the pump is operating again, determining a slope of the temperature signal during an initial heating phase of a dish wash-cycle and comparing the slope with reference values for obtaining information about the composition of the articles of the load in the dishwasher.
3. The method according to claim 2, further comprising: recording a vibration signal in the dishwasher while the pump is operating again for determining an amplitude of the vibration signal and comparing the amplitude with reference values for obtaining information about the distribution of the articles of the load in the dishwasher, and comparing the temperature signal with the vibration signal for obtaining information about the specific heat capacity of the articles of the load, wherein the vibration is recorded in the dishwasher while the pump is operating again.
4. The method according to claim 2, wherein the temperature signal is compared with the pressure signal for obtaining information about the specific heat capacity of the articles of the load.
5. The method according to claim 3, wherein the mass of the load is calculated by using the information about the specific heat capacity of the articles of the load.
6. The method according to claim 1, comprising the step of: recording a vibration signal in the dishwasher while the pump is operating again for determining an amplitude of the vibration signal and comparing the amplitude with reference values for obtaining information about the distribution of the articles of the load in the dishwasher.
7. The method according to claim 6, wherein recording the vibration signal in the dishwasher comprises recording the vibration signal on an outer side of a washing container.
8. The method according to claim 1, wherein the information about the load in the dishwasher comprises information regarding at least one of dishes or cutlery in the dishwasher, and wherein the method further comprises determining the information regarding the at least one of the dishes or the cutlery in the dishwasher based upon the comparison of the time period with the reference values.
9. The method according to claim 8, wherein the information about the load in the dishwasher comprises a surface material of the one or more of the dishes or the cutlery, and wherein the method further comprises determining the surface material of the one or more of the dishes or the cutlery based upon the comparison of the time period with the reference values.
10. The method according to claim 1 further comprising the step of: measuring a liquid fill level in the sump of the dishwasher after the point of time the pump was stopped and comparing the liquid fill level with reference values for obtaining information regarding the surface of the articles of the load in the dishwasher.
11. The method according to claim 1, wherein a washing cycle is chosen based on the obtained information about the articles of the load.
12. The method according to claim 1, further comprising automatically choosing one or more parameters for the dishwasher including at least one of an amount of water, intensity, and temperature based upon the comparison of the time period with the reference values.
13. The method according to claim 1, wherein the pressure signal is determined to be essentially stable when the pressure signal reaches a threshold stability.
14. A computer program comprising computer-executable components for causing a dishwasher to perform the steps recited in claim 1 when the computer-executable components are run on a processing unit included in the dishwasher.
15. A computer program product comprising a computer readable medium, the computer readable medium having the computer program according to claim 14 embodied therein.
16. A dishwasher comprising: a washing container for receiving a load of articles to be cleaned; a spraying system comprising a sump and a pump, said spraying system being configured to spray liquid on the load; a processing unit being connected to the pump, said processing unit having access to a database; a pressure sensor device arranged within the sump and connected to the processing unit, at least one non-transitory computer readable storage medium comprising the database and computer-executable components for causing a dishwasher to perform the steps recited in claim 1, wherein the computer-executable components are run on the processing unit included in the dishwasher.
17. The dishwasher according to claim 16 comprising a temperature sensor device connected to the processing unit and arranged within the washing container, the processing unit being configured to record a temperature signal from the temperature sensor device, to determine a slope of the temperature signal during an initial heating phase of a dish wash-cycle and to compare the slope with reference values of the database to obtain information about the composition of the articles of the load in the dishwasher.
18. The dishwasher according to claim 17, further comprising a vibration sensor device connected to the processing unit, said vibration sensor device being arranged outside the washing container, whereby the processing unit is configured to record a vibration signal from the vibration sensor device for determining an amplitude of the vibration signal and to compare the amplitude with reference values of the database to obtain information about the distribution of the articles of the load in the dishwasher.
19. The dishwasher according to claim 18, wherein the processing unit is configured to compare the temperature signal with the vibration signal for obtaining information about the specific heat capacity of the articles of the load.
20. The dishwasher according to claim 18, wherein the vibration sensor device is arranged on an outer side of a top of the washing container.
21. The dishwasher according to claim 17, wherein the processing unit is configured to compare the temperature signal with the pressure signal for obtaining information about the specific heat capacity of the articles of the load.
22. The dishwasher according to claim 16, wherein the processing unit is further configured to measure, based on the pressure signal, a liquid fill level in the sump of the dishwasher after the point of time the pump was stopped and to compare the liquid fill level with reference values from the database to obtain information about the surface of the articles of the load in the dishwasher.
23. The dishwasher according to claim 16, wherein the processing unit is configured to autonomously choose a washing cycle that is best suitable for the articles of the load based on the obtained information about the articles of the load.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is now described, by way of example, with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which certain embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout the description.
(11) The invention relates to a dishwasher 1 and a method of operating the dishwasher. An example of a dishwasher 1 according to the invention is shown in
(12) The washing container 2 comprises two sidewalls 16, a back wall 18, a bottom 20 and a top 22. On an outer side 23 of the top 22, a vibration sensor device 33 may be arranged. The vibration sensor device 33 is configured to communicate with the controller 34 and to pick up a vibration signal when the dishwasher is operating. The vibration sensor 33 may thereby mainly pick up vibrations resulting from a middle spray arm 24′ (c.f.
(13) It is possible to provide two vibration sensor devices 33, one on the outer side 23 of the top 22, as described, and one on an outer side of the bottom 20 (not illustrated). A middle spray arm 24′ (c.f.
(14) The vibration sensor device 33 is communicatively connected to the controller 34 so that the controller may record and further process the vibration signal. The vibration sensor device 33 may be a piezoelectric shock sensor.
(15) As the vibration sensor device 33 is arranged on the outer side of the washing container 2, the vibration signal is measured on the outer side of the washing container 2, preferably on the outer side 23 of the top 22.
(16) The dishwasher 1 may further comprise a temperature sensor device 8 which is arranged to measure the water temperature in a sump 28 of the spraying system 6 of the dishwasher 1, as best illustrated in
(17) Preferably the temperature signal is measured in the sump 28 and thus the temperature sensor device is preferably arranged within the sump 28 (c.f.
(18) Alternatively it may be possible to measure the temperature signal anywhere within the spraying system 6.
(19) Referring still to
(20) As illustrated in
(21) The spraying system 6 may further comprise a drainage pump 29 configured to drain the washing container 2 when necessary. As previously mentioned, the temperature sensor device 8 is arranged with the sump 28 preferably below a drainage outlet leading to the drainage pump 29 and below a hydraulic outlet leading to the pump 26 for driving the cleaning circuit. The temperature sensor device 8 may however be arranged anywhere within the spraying system 6 or the washing container 2.
(22) The spraying system 6 may further comprise a pressure sensor device 36 arranged within the sump 28 and configured to measure a pressure signal during the operation of the dishwasher 1. The pressure sensor device 36 is communicatively connected to the controller 34 so that the controller may record and further process the pressure signal. The pressure sensor device 36 may be a piezoelectric sensor.
(23) As the pressure sensor device 36 is arranged within the sump 28, the pressure sensor signal is measured within the sump 28 inside the dishwasher 1.
(24)
(25) The middle spray arm 24′ is rotatably connected to the upper rack 12′ and connected to the pipes of the spraying system 6, at least when the upper rack 12′ is entirely shoved into the washing container 2 and when the door 4 is closed. The middle spray arm 24′ comprises various nozzles on a top—and bottom side so that cleaning liquid can be sprayed upwards towards the top 22 and downwards towards the bottom 20. The middle spray arm 24′ works similarly as the lower spray arm 24 and starts to rotate upon application of hydraulic pressure generated by the pump 26.
(26) The lower rack 12 and the upper rack 12′ are configured to roll on wheels when pulled out or pushed in, as illustrated in
(27) The various sensor devices 8, 33, 36 allow to obtain signals and information regarding various parameters of the dishes or load of articles that is currently present in the washing container 2, as described later herein referring to
(28) Referring now to
(29) The longer the drops fall into the sump 28, the more articles the load comprises and the greater the sum of the surfaces of these articles is. The time period Δt until the pressure signal is essentially stable is longer in
(30) By establishing reference values of various time periods Δt, Δt′ for example for a completely empty washing container 2, a completely full washing container 2, a half full washing container 2 etc. in trials during production of the specific model of a dishwasher 1, the controller 34 is capable of gathering information about the amount of articles of the load currently being in the washing container 2. The full, half full etc. is thereby relating to the amount of articles in the washing container 2. A full load results in a different pressure signal than a half full load of articles and an empty washing container 2 results in a comparably short time period Δt, as can be seen in
(31) Alternatively it is possible to fixedly define the time period Δt and to measure the amplitude of the pressure signal always after this fixed time period Δt. A higher amplitude may in such a case indicate a fuller load of articles than a low amplitude. In this case the defined time period Δt may for example be 30 s.
(32) From the graphs illustrated in
(33) When the pump 26 is switched off or even during operating of the pump 26 the total surface of the articles of the load bounds water or cleaning liquid. The more cleaning liquid or water is bound on the surface the lower the fill level L.sub.E, L.sub.F in the sump 28 will be. As the fill level L.sub.E of an empty washing container 2 is known, it can be determined how big the surface of the articles of the load in the washing container 2 is. As an example the sump 28 of an empty washing container 2 usually comprises 4 litres of cleaning liquid whereby the sump 28 of a fully loaded washing container 2 usually comprises only 3.5 to 3.8 litres of cleaning liquid. The difference of volume of cleaning liquid is proportional to the difference of the fill levels L.sub.E, L.sub.F and thus to the surface of the articles.
(34) From the above it becomes clear that with a pressure sensor device 36 alone already two independent parameters relating to the articles of the load present in the washing container 2 can be obtained. The two parameters thus the time period Δt, Δt′ and the stable pressure P1, P2 and the fill level L.sub.E, L.sub.F of the sump 28, respectively, may even be compared to verify the estimation of the load amount and/or surface. The parameters can be obtained during the initial rinsing of the articles of the load, thus very early during a washing cycle.
(35) Referring now to
(36) Recording the temperature signal may thus allow the dishwasher and the controller 34 to adjust the washing cycle after a first period of an initial heating phase. Plastic may need a less high temperature (deformation of articles due to too high temperature) than ceramics or metal and thus the maximal temperature of the washing cycle may be adjusted accordingly. This is indicated with the dashed line at the end of the temperature curve during the drying phase Tp and thus at the end of the washing cycle. For compensating the lower temperature the washing cycle may be longer. Additionally a fully loaded washing container 2 may require more cleaning liquid and thus more water and more cleaning agent.
(37) By establishing the database 32 of slopes comprising reference values relating to various load compositions (plastics, cutlery, pans, ceramics, etc.) it is possible to determine relatively quickly, during an initial heating phase, the composition of the load and additionally the amount of the articles of the load from the temperature curve so that the maximal temperature can still be adjusted before the maximal temperature is actually reached.
(38) From the power consumption during the initial heating phase, the specific heat capacity of the articles of the load may be estimated since the mass and specific heat capacity of the dishwasher and the amount of water or cleaning liquid in it is known.
(39) The controller 34 may further be configured to compare the temperature signal and the pressure signal with each other and extract further information. A pressure signal that indicates a full load and a temperature signal that indicates an empty load may for example refer to a load of plastic articles and/or wooden articles having a high specific heat capacity but a low mass resulting in a comparably low energy absorption when the wooden or plastic articles are heated.
(40) The vibration sensor device 33 may obtain a vibration signal as illustrated in
(41) A low amplitude A1 of the vibration signal may also be present in case big articles such as serving trays or pans are loaded in the top rack 12′.
(42) In case the upper rack 12′ comprises no articles or articles that let the jets at least partially pass such as vertically arranged plates, the amplitude A2 of the vibration signal is higher as indicated in
(43) Again it is possible to establish or produce the database 32 comprising reference values for the vibration amplitude A1, A2 by using known loads of articles or by known distribution of the articles of the load.
(44) The use of the amplitude has been described by a vibration sensor device 33 arranged outside the top 22 of the washing container 2. Such an arrangement may be used to gather information about the load distribution in the top rack 12′. On the other hand an additional vibration sensor may be arranged at the outer side of the bottom, as previously mentioned, to gather information about the distribution of the articles in the bottom rack 12 in a similar manner.
(45) The vibration signal may be compared with the temperature signal.
(46) As an example, when the vibration signal or the amplitude of the vibration signal A1, A2 indicates that the upper rack 12′ is fully loaded and the temperature curve and the slope G indicates that the washing container 2 is empty, the controller 34 may conclude that articles of the load have a comparably low specific heat capacity and/or a low mass. Thus the load may comprise a lot of plastic or wooden articles.
(47) Further is herein disclosed a method for obtaining information about a load of articles to be cleaned in a dishwasher, as illustrated in
(48) The method may further comprise the step of measuring S07 a liquid fill level L.sub.E, L.sub.F in the sump 28 of the dishwasher 1 after the point of time the pump 26 was stopped and comparing S08 the liquid fill level L.sub.E, L.sub.F with reference values for fill levels and obtaining information regarding the surface of the articles of the load in the dishwasher 1 based on the detected liquid fill level L.sub.E, L.sub.F from the database 32, as illustrated in
(49) Prior to the step of measuring S07, a step of establishing S06 and producing a database 32 of reference values of different fill levels when known loads of articles are loaded into the dishwasher 1 may be performed.
(50) Still referring to
(51) Prior to the step of recording S10, a step of establishing S09 and producing a database 32 of reference values of different slopes G, G′, G″ when known loads of articles are loaded into the dishwasher 1 may be performed.
(52) Further the method may comprise the step of recording S14 a vibration signal while the pump 26 is operating again for determining an amplitude A1, A2 of the vibration signal and comparing S15 the amplitude A1, A2 with reference values of the database 32 for obtaining information about the distribution of the articles of the load in the dishwasher, as shown in
(53) Prior to the step of recording S14 a step of establishing S13 and producing a database 32 of reference values of different amplitudes A1, A2 when known loads of articles are loaded into the dishwasher 1 may be performed.
(54) The temperature signal may be compared with the vibration signal for obtaining information about the specific heat capacity and/or the mass of the articles of the load.
(55) Alternatively the temperature signal may be compared with the pressure signal for obtaining information about the specific heat capacity and/or the mass of the articles of the load.
(56) A further step of the method described herein may comprise the choosing S16 of a washing cycle based on the obtained information about the articles of the load, as described above.
(57) The steps described herein may be performed in the specific order or in any other order that is possible and conceivable. Additionally some steps may not be performed if the controller 34 decides to do so based on an algorithm for example.
(58) The information gathered allows optimizing the washing cycle as previously described. It is thereby advantageous to gather as much information about the articles of the load and thus about the load as possible and even to cross check and compare the obtained information, if this is at all possible.
(59) The invention has been described by a dishwasher 1 having a pressure sensor device 36, a temperature sensor device 8 and a vibration sensor device 33. It is however possible to provide a dishwasher 1, which is capable of autonomously choosing the optimal washing cycle, which comprises only two of the mentioned pressure sensor device 36, temperature sensor device 8 or vibration sensor device 33.
(60) The database 32 comprising the different reference values may be a data matrix comprising all the reference values or the databases 32 may be separated whereby each database 32 comprises a specific type of reference values such as the time period Δt, Δt′, the fill level L.sub.E, L.sub.F, the slope G, G′, G″ or the amplitude A1, A2. The database 32 may be stored on the storage medium 37, as shown in
(61) The invention has mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of the invention, as defined by the appended patent claims.