CONFIGURABLE DISPLAY APPARATUS AND METHODS
20210248934 · 2021-08-12
Inventors
Cpc classification
F21V21/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G09F7/18
PHYSICS
G09F13/04
PHYSICS
F21Y2105/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G09F9/301
PHYSICS
G09F9/3026
PHYSICS
Y10T29/4984
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F21S8/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G09F9/302
PHYSICS
F21V21/096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Display module mounting apparatus and methods provide mounting features enabling ease of installation and service. The apparatus may have one or more releasable frame couplers and pivoting releasable frame couplers coupled to a display module having a display plane defined in relation to a substrate. One or more adjustable linkages may adjustably define a standoff distance between the display plane and a support frame to which the module may be mounted by the mounting apparatus. Concave and convex adjustments to the display plane may be made. Operation of pivoting action to tilt the display plane enables installation, removal, and serviceability of large displays constructed with a tiled plurality of display modules.
Claims
1. A modular display system comprising: a support frame; a first display module, the first display module comprising: a first substrate having a first side configured to releasably attach to the support frame, a first plurality of lighting elements mounted on a second side of the first substrate, wherein, when activated, the first plurality of lighting elements operate such that they create a first viewing plane; and a second display module, the second display module comprising: a second substrate having a first side configured to releasably attach to the support frame, a second plurality of lighting elements mounted on a second side of the second substrate, wherein, when activated, the second plurality of lighting elements operate such that they create a second viewing plane, wherein, when the first and second display modules are connected to the support frame, the first viewing plane is adjacent the second viewing plane making a combined viewing plane, the system being configured to present a continuous visual effect across the combined viewing plane.
2. The display system of claim 1, wherein the first display module has a first pitch distance defined by a first distance between each lighting element of the first plurality of lighting elements and the second display module has a second pitch distance defined by a second distance between each lighting element of the second plurality lighting elements and.
3. The display system of claim 1, wherein the first display module comprises: a first releasable frame coupler coupled to the support frame, the releasable frame coupler defining a first standoff distance from the first substrate to the support frame; a first pivoting frame coupler coupled to the support frame, the pivoting frame coupler defining a second standoff distance from the first substrate to the support frame; and a first adjustable linkage attached to the pivoting frame coupler, the adjustable linkage defining an adjustable deflection of the first display module.
4. The display system of claim 3, wherein the second display module comprises: a second releasable frame coupler coupled to the support frame, the releasable frame coupler defining a first standoff distance from the second substrate to the support frame; a second pivoting frame coupler coupled to the support frame, the pivoting frame coupler defining a second standoff distance from the second substrate to the support frame; and a second adjustable linkage attached to the pivoting frame coupler, the adjustable linkage defining an adjustable deflection of the second display module.
5. The display system of claim 4, wherein the first pivoting frame coupler tilts the first display module and the second pivoting frame coupler tilts the second display module such that an angle is formed between the first display module and the second display module.
6. The display system of claim 5, wherein the angle between the first display module and the second display module causes each of the first viewing plane and the second viewing plane to have a concave deflection, thereby creating a convex deflection in the combined viewing plane.
7. The display system of claim 4, wherein the first adjustable linkage and the second adjustable linkage each has a neutral state, a compression state, and a tension state.
8. The display system of claim 7, wherein the compression state causes the adjustable deflection to be a convex deflection, and the tension state causes the adjustable deflection to be a concave deflection.
9. The display system of claim 4, wherein the first releasable frame coupler has an attached state and a released state, wherein, when in the released state, the first releasable frame coupler decouples from the support frame allowing the first pivoting frame coupler to tilt such that the first pivoting frame coupler is accessible from outside of the modular display system, and wherein the second releasable frame coupler has an attached state and a released state, wherein, when in the released state, the second releasable frame coupler decouples from the support frame allowing the second pivoting frame coupler to tilt such that the second pivoting frame coupler is accessible from outside of the modular display system.
10. The display system of claim 4, wherein the first display module further comprises a first support rib coupled thereto, the first support rib having a first portion coupled to the first releasable frame coupler and the first pivoting frame coupler, and a second portion containing the first adjustable linkage, and wherein the second display module further comprises a second support rib coupled thereto, the second support rib having a first portion coupled to the second releasable frame coupler and the second pivoting frame coupler, and a second portion containing the second adjustable linkage.
11. A modular display system comprising: a curved support frame having a first curvature radius; a first display module having a plurality of light emitting elements mounted on a flexible substrate, the first display module further comprising: a first releasable frame coupler configured to releasably couple to the curved support frame, the first releasable frame coupler defining a first end standoff distance between a first end of the first display module and the curved support frame when the first display module is coupled to the curved support frame, a first pivoting frame coupler configured to couple to the curved support frame, the first pivoting frame coupler defining a second end standoff distance between a second end of the first display module and the curved support frame when the first display module is coupled to the curved support frame, and a first adjustable linkage attached to the first pivoting frame coupler and the first display module, configured to adjust the second end standoff distance such that the first display module has a second curvature radius, wherein the first adjustable linkage is configured to adjust the second end stand-off distance such that the second curvature radius is equal to the first curvature radius.
12. The modular display system of claim 11, further comprising a second display module having a plurality of light emitting elements mounted on a flexible substrate, the second display module being attached to the curved support frame adjacent to the first display module.
13. The modular display system of claim 12, wherein the first display module abuts the second display module along a side therebetween such that the first display module and the display module form a combined viewing plane.
14. The modular display system of claim 12, wherein the second display module further comprises: a second releasable frame coupler configured to releasably couple to the curved support frame, the second releasable frame coupler defining a first end standoff distance between a first end of the second display module and the curved support frame when the second display module is coupled to the curved support frame, a second pivoting frame coupler configured to couple to the curved support frame, the second pivoting frame coupler defining a second end standoff distance between a second end of the second display module and the curved support frame when the second display module is coupled to the curved support frame, and a second adjustable linkage attached to the second pivoting frame coupler and the second display module, configured to adjust the second end standoff distance such that the second display module has a third curvature radius.
15. The modular display system of claim 14, wherein the third curvature radius is equal to the first curvature radius and the second curvature radius, thereby creating a curved viewing plane comprising the first display module and the second display module.
16. The modular display system of claim 11, wherein the first releasable frame coupler has an attached state and a released state, wherein, when in the released state, the first releasable frame coupler decouples from the curved support frame allowing the first pivoting frame coupler to tilt such that the first pivoting frame coupler is accessible from outside of the modular display system.
17. A display module comprising: a curved support frame having a first portion having a first curvature radius and a second portion having a second curvature radius, the first curvature radius not being equal to the second curvature radius; a first display module having a plurality of light emitting elements mounted on a flexible substrate, the first display module further comprising: a first releasable frame coupler coupled to the curved support frame, the first releasable frame coupler defining a first end standoff distance between a first end of the first display module and the curved support frame when the first display module is coupled to the curved support frame, a first pivoting frame coupler coupled to the curved support frame, the first pivoting frame coupler defining a second end standoff distance between a second end of the first display module and the curved support frame when the first display module is coupled to the curved support frame, and a first adjustable linkage attached to the pivoting frame coupler and the first display module, configured to adjust the second end standoff distance such that the first display module has a third curvature radius; and a second display module having a plurality of light emitting elements mounted on a flexible substrate, the second display module further comprising: a second releasable frame coupler coupled to the curved support frame, the second releasable frame coupler defining a third end standoff distance between a first end of the second display module and the curved support frame when the second display module is coupled to the curved support frame, a second pivoting frame coupler coupled to the curved support frame, the second pivoting frame coupler defining a fourth end standoff distance between a second end of the second display module and the curved support frame when the second display module is coupled to the curved support frame, and a second adjustable linkage attached to the second pivoting frame coupler and the second display module, configured to adjust the fourth end standoff distance such that the second display module has a fourth curvature radius, wherein the first adjustable linkage is configured to adjust the third end standoff distance such that the third curvature radius is equal to the first curvature radius, and wherein the second adjustable linkage is configured to adjust the fourth end standoff distance such that the fourth curvature radius is equal to the second curvature radius.
18. The display module of claim 17, wherein the first display module abuts the second display module such that the first display module and the second display module form a combined viewing plane.
19. The display module of claim 17, wherein the first releasable frame coupler has an attached state and a released state, wherein, when in the released state, the first releasable frame coupler decouples from the curved support frame allowing the first pivoting frame coupler to tilt such that the first pivoting frame coupler is accessible from outside of the display module.
20. The display module of claim 17, wherein the second releasable frame coupler has an attached state and a released state, wherein, when in the released state, the second releasable frame coupler decouples from the curved support frame allowing the second pivoting frame coupler to tilt such that the second pivoting frame coupler is accessible from outside of the display module.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049] The above and other objects, features, and advantages of the present disclosure will become apparent from the following description of preferred embodiments given in conjunction with the accompanying drawings, in which:
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LIST OF REFERENCE NUMBERS APPEARING IN THE FIGURES
[0066] 2—display module mounting apparatus [0067] 3—installed position of display module mounting apparatus [0068] 5—service position of display module mounting apparatus [0069] 10—releasable frame coupler [0070] 11—standoff distance between display plane and support frame provided by 10 [0071] 12—adjustable releasable frame coupler [0072] 13—adjustable standoff distance between display plane and support frame provided by 12 [0073] 20—pivoting releasable frame coupler [0074] 21—standoff distance between display plane and support frame provided by 20 [0075] 22—adjustable pivoting releasable frame coupler [0076] 23—adjustable standoff distance between display plane and support frame provided by 22 [0077] 30—adjustable linkage [0078] 31—adjustable standoff distance between display plane and support frame provided by 30 [0079] 40—support frame [0080] 41—support direction [0081] 42—support frame aperture [0082] 42a, 42b, etc.—first, second, etc. support frame aperture [0083] 50—support rib [0084] 50F—first portion of support rib 50 [0085] 50S—second portion of support rib 50 [0086] 50a, 50b—first support rib, second support rib [0087] 70—display module [0088] 70a, 70b, 70c etc.—first, second, third, etc. display module [0089] 71—light emitting element [0090] 71a, 71b, etc.—first, second, etc. light emitting element [0091] 72—plurality of light emitting elements [0092] 74—display plane [0093] 74D—display plane having a deflection [0094] 74V—display plane having a concave deflection [0095] 74X—display plane having a convex deflection [0096] 75I—display plane disposed at a first angle with respect to the viewing plane when in the installed position [0097] 75S—display plane disposed at a second angle with respect to the viewing plane when in the service position [0098] 76—display module substrate [0099] 80—viewing plane
DETAILED DESCRIPTION
[0100] Embodiments of the present disclosure provide display module mounting apparatus and methods. A large visual display may be constructed from a plurality of generally planar display modules tiled into a predetermined pattern leaving no gaps and creating no overlaps between display modules. Each display module may have a plurality of light emitting elements arranged onto a display plane in a predetermined pattern and thereby creating a highly uniform visual effect. The perimeter region of each display plane may be designed such that abutting and aligning the display planes of adjacent display modules allows continuation, without visual aberration, of the pattern of light emitting elements across the boundary between adjacent display modules. The plurality of display modules, suitably abutted and aligned, collectively create a viewing plane that is free from visible aberration.
[0101] A pitch distance may be defined between adjacent light emitting elements within a single display module. The predefined pattern of light emitting elements may be designed to provide a highly uniform pitch distance across an individual display module. The perimeter region of each display plane may be designed so that the pitch distance across adjacent display modules is substantially the same as the pitch distance within a single display module. A highly uniform visual effect across an entire plurality of display modules may thereby be created.
[0102] Turning now to
[0103] Large tiled displays are often mounted on existing architectural features. These architectural features often present physical imperfections such undulations, unevenness, ripples, ridges, gaps, etc that can impact the alignment and position of any support frame that is mounted thereupon for the purpose of supporting a large tiled display. Unless special measures are taken to ameliorate the underlying imperfections of the architectural features, the final tiled assembly of display modules may show the imperfections caused by the uneven mounting environment. Embodiments of the present disclosure describe novel display module mounting apparatus and methods that may be used to ameliorate the unevenness in the underlying architectural features upon which the support frame and ultimately the large tiled display are mounted.
[0104] A large visual display assembled from a plurality of display modules may have an underlying support frame structure onto which the plurality of display modules may be assembled. Abutment and alignment of the display planes of adjacent display modules is an important factor in the overall visual quality of the large visual display. In such display systems it is important to be able to: install display modules onto the support frame with the necessary alignment and abutment; service a display module that has previously been installed onto the support frame without disturbing adjacent display modules; and remove a display module that has previously been installed onto the support frame without removing or significantly disturbing adjacent display modules.
[0105] Turning now to
[0106] The display plane 74 of
[0107] Continuing with
[0108] Continuing with
[0109] The apparatus of
[0110] In order to flex in response to the operation of linkage 30, substrate 76 is not strictly rigid but rather requires sufficient flexibility to physically comply with the mechanical urging of the adjustable linkage. It can also be seen that the position of the pivoting releasable frame coupler 20, length of adjustable linkage 30, the mechanical advantage of adjustable linkage 30, and the location and way in which adjustable linkage 30 is coupled to display plane 74, all may be varied within the scope of this disclosure to provide variations in deflection of display plane 74.
[0111] Turning now to
[0112] Now with reference to
[0113] Continuing with
[0114] According to another embodiment of the present disclosure, shown in
[0115] According to another embodiment of the present disclosure, shown in
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[0118] The support frame 40 of
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[0120] Turning now to
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[0122] It can be seen in
[0123] Although the present invention has been described in considerable detail with reference to certain preferred versions thereof, other versions are possible. It may be desirable to combine features shown in various embodiments into a single embodiment. A different number and configuration of features may be used to construct embodiments of the apparatus and systems that are entirely within the spirit and scope of the present disclosure. Therefore, the spirit and scope of the appended claims should not be limited to the description of the preferred versions contained herein.
[0124] Any element in a claim that does not explicitly state “means for” performing a specified function, or “step for” performing a specific function, is not to be interpreted as a “means” or “step” clause as specified in 35 U.S.C. Section 112, Paragraph 6. In particular, the use of “step of” in the claims herein is not intended to invoke the provisions of 35 U.S.C. Section 112, Paragraph 6.