Method for producing a functional element, and functional element
11060611 · 2021-07-13
Assignee
Inventors
Cpc classification
B32B3/266
PERFORMING OPERATIONS; TRANSPORTING
B32B27/12
PERFORMING OPERATIONS; TRANSPORTING
F16J15/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/0812
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B5/028
PERFORMING OPERATIONS; TRANSPORTING
F16J15/0818
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B2581/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16J15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B3/26
PERFORMING OPERATIONS; TRANSPORTING
F16J15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B27/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Method for producing a functional element, in particular for flat seals, wherein a functional layer with at least one screen region is formed in which through openings for the passage of a fluid lie exposed between threads of a woven or braided fabric, wherein the functional layer is provided with at least one sealing region surrounding at least the screen region, in which sealing region sealing material layers are applied thereon to both sides of the woven or braided fabric, said sealing material layers forming a cross-sectionally impermeable layer assembly with the woven or braided fabric at least with an areal application of 5 MPa or more.
Claims
1. A functional element for flat seals comprising: a functional layer having a screen region with through openings for the passage of a fluid, the screen region further including threads of a woven or braided fabric which extends through the whole functional layer; wherein the functional layer includes a sealing region which surrounds the screen region, with sealing region sealing material layers on both sides of the woven or braided fabric, the sealing material layers forming a cross-sectionally impermeable layer assembly with the woven or braided fabric; wherein there are hollow space regions at least between the threads of the woven or braided fabric which are not impermeably closed to fluid flow by the sealing material layers, and the sealing material layers are sufficiently elastic such that, upon an areal application of pressure, the sealing material layers deform elastically and adapt to the woven or braided fabric, and wherein the hollow space regions are so reduced that the woven or braided fabric and the sealing material layers form a crosssectionally impermeable layer assembly as long as the pressure is applied.
2. Functional element according to claim 1, wherein the sealing material layers are provided with a contact side facing toward the woven or braided fabric, a surface structure of said contact side being adapted to a structure of the woven or braided fabric.
3. Functional element according to claim 1, wherein the sealing material layers are made of a thermoplastic material.
4. Functional element according to claim 1, wherein the sealing material layers and the woven or braided fabric are connected to one another by adhesion.
5. Functional element according to claim 4, wherein the material of the sealing material layers adheres to the woven or braided fabric.
6. Functional element according to claim 4, wherein the material of the sealing material layers is connected to the woven or braided fabric by means of an adhesion promoter.
7. Functional element according to claim 1, wherein the sealing material layers appliable blanks.
8. Functional element according to claim 7, wherein the appliable blanks are provided with at least one cut-out for the at least one screen region.
9. Functional element according to claim 7, wherein the appliable blanks are provided with at least one cut-out for at least one through opening region of the functional layer.
10. Functional element according to claim 7, wherein the appliable blanks are provided with at least one cut-out for at least one passage region of the functional layer.
11. Functional element according to claim 7, wherein the appliable blanks are cut to size such that the sealing material layers for all the sealing regions of the functional layer are connected to one another coextensively.
12. Functional element according to claim 7, wherein the sealing material layers are formed as sub-regions of appliable blanks which are to be applied as a whole from both sides to a blank of the woven or braided fabric.
13. Functional element according to claim 7, wherein the appliable blanks have an external blank contour which extends following an external blank contour of the woven or braided fabric.
14. Functional element according to claim 7, wherein, in the elastically deformable state, the appliable blanks have a Shore hardness in the range from 40 Shore A to 90 Shore A.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(15) A functional element shown in
(16) For example, the functional layer 12 can also have, in addition to the screen regions 14, through opening regions 16.sub.1, 16.sub.2, 16.sub.3 and 16.sub.4 through which, for example, a mechanical connection of two units between which the functional element 10 according to the invention is arranged can take place and between which, for example, a fluid exchange is to take place through the screen regions 14.sub.1 and 14.sub.2.
(17) Furthermore, a functional element 10 of this type also comprises one or more passages 18 through which a fluid can pass wherein in this case, the fluid does not pass through a filter or screen, but can flow unhindered through a free cross-section of the respective passage 18.
(18) For sealing round the screen regions 14, the through opening regions 16, and round the at least one or more passage regions 18, sealing regions 22.sub.1 to 22.sub.7 are provided surrounding them which bring about a sealing round the screen regions 14, the passage regions 18 and the through opening regions 16 between sealing surfaces 24 and 26 of the functional layer 12 lying opposite one another, as shown in
(19) Outside the screen regions 14, the woven or braided fabric 42 forms a basic structure 54 of the functional layer 12 on which at least in the sealing regions 22, sealing material layers 62 and 64 lie which, together with the basic structure 54, form the cross-sectionally impermeable layer assembly 32 in the sealing regions 22, in particular at least if a pressure of 5 MPa or more is applied areally to the sealing surfaces 24, 26.
(20) In this case, the sealing material layers 62 and 64 lie on the basic structure 54 formed by the woven or braided fabric 42 such that at the crossing sites 66 of the threads 44 and 46 situated in the sealing regions 22 and at the space regions 68 situated laterally adjoining the through openings 52, the sealing material layers 62 and 64 lie largely on the threads 44 and 46 of the woven or braided fabric 42, wherein the sealing material layers 62 and 64 in particular fill out the space between the sealing surfaces 24 and 26, substantially free from hollow spaces.
(21) The expression cross-sectionally impermeable is herein to be understood as meaning that a gas flow rate through a sealing region surrounding a screen region 14 or a through opening region 16 or a passage region 18 at a pressure of 1 bar is less than 5 ml/min.
(22) In particular, the sealing surfaces 24 and 26 are arranged, transversely to their areal extent, at a spacing from one another which preferably corresponds to at least the sum of the thickness of a thread 46 and the thickness of a thread 48, since they lie over one another at the crossing sites 66 and thus determine the minimum spacing of the sealing surfaces 24, 26 if no deformation of the threads 46, 48 is to take place.
(23) Thus, at least in the respective sealing region 22, a dimensionally stable structure 72 similar to a fibre composite material results.
(24) This dimensionally stable structure 72 stabilises not only the screen regions 14 or through opening regions 16 or passage regions 18 surrounded by it, but also the woven or braided fabric 42 overall, so that, for example, such a dimensionally stable structure 72 is provided in all regions of the functional element 10 outside the screen regions 14 and the through opening regions 16 or the passage regions 18.
(25) In particular, it is also advantageous to provide such a dimensionally stable structure 72 close to the external edge regions of the functional layer 12 in order thereby to provide the functional layer 12 with the dimensionally stable edge region 74 which surrounds it as a whole and thus supports the overall dimensional stability of the functional layer 12.
(26) With regard to the formation of the sealing surfaces 24, 26, so far no detailed information has been given.
(27) For example, the sealing surfaces 24 and 26 can be provided with a low surface roughness suitable for a direct sealing which amounts to less than 10 μm.
(28) Apart from that, it is also conceivable additionally to provide the sealing surfaces 24, 26 with additional seal elements, for example, seal layers made of beaded sheets.
(29) However, in order to configure the sealing surfaces 24, 26 such that they are suitable for direct sealing, the sealing material layers 62, 64 are to be configured such that they have sufficient dimensional stability, that is, that the sealing material layers 62, 64, if the functional element 10 is to lie sealingly against counter-surfaces, are capable of lastingly absorbing sufficiently large surface pressures, for example, in the range of more than 1 MPa up to 50 MPa without avoiding these surface pressures by creeping or flowing.
(30) The production of a functional layer 12 according to the invention takes place, as shown in
(31) which extends in the plane 44, wherein the appliable blank 94 is laid with a contact side 104 of the sealing material layers 62 on the first side 84 of the blank 82 and the appliable blank 96 is laid with its contact side 106 of the sealing material layers 64 on the second side 86 of the blank 82 of the woven or braided fabric 42.
(32) Herein, each of the appliable blanks 94 and 96 comprises the respective sealing material layers 62, 64 which are configured coextensively, for example, in the respective appliable blank 94 or 96 and, for example, are also connected to the respective appliable blanks 94 or 96 along edge regions 98.sub.1 to 98.sub.4 comprising their outer contour.
(33) In particular, the appliable blanks 94 and 96 can be produced by stamping out of a uniform material layer wherein by means of the stamping out, for example, blank contours 102.sub.1 and 102.sub.2 surrounding the screen regions and, for example, also blank contours 102.sub.3 to 102.sub.6 surrounding the through openings 16 and a blank contour 102.sub.7 surrounding, for example, the passage region 18 are formed in the respective appliable blanks 94 or 96.
(34) Thus, on application of the appliable blanks 94 and 96 to the blank 82 of the woven or braided fabric 42, in the region of the sealing material layers 62 or 64, a pre-stage for the later cross-sectionally impermeable layer assembly 32 is already formed in the sealing regions 22.sub.1 to 22.sub.7, wherein by means merely of the application of the sealing material layers 62 and 64 to the corresponding regions of the woven or braided fabric 42, as yet no cross-sectionally impermeable layer assembly is formed, since the contact sides 104 and 106 of the appliable blanks 94 and 96 have not so far undergone any adaptation to the woven or braided fabric 42 in the respective regions.
(35) As shown in
(36) This adaptation is not a complete adaptation, as shown in
(37) Where hollow space regions 68 still exist to a significant extent in the region of the threads 46, 48 and particularly in the region of the crossing sites 66, there is a lack of the required cross-sectional impermeability of the layer assembly 32.
(38) The cross-sectional impermeability of the layer assembly 32 is only achieved when the layer assembly 32 is configured, as shown in
(39) A cross-sectionally impermeable layer assembly 32 of this type can be achieved by different means within the scope of the solution according to the invention.
(40) As shown in relation to
(41) The possibility exists of further sustaining the mouldable state in order to achieve the cross-sectionally impermeable state of the layer assembly 32 shown in
(42) In particular, due to the viscosity of the material of the sealing material layers 62, 64 in the mouldable state, merely an adaptation of the contact surfaces 104, 106 to the sides 84, 86 of the woven fabric 42 such as shown in
(43) If, following such an adaptation of the contact sides 104 and 106 to the threads 46, 48 of the woven or braided fabric, the mouldable state is ended, then it is required that the sealing material layers 62, 64 are also elastic in the non-mouldable state, so that a permanent pressure application to the sealing material layers 62, 64 in the region of their sealing surfaces 24, 26 leads to an elastic deformation of the sealing material layers such that the cross-sectionally impermeable state of the respective layer assembly 32 of
(44) Such an areal pressure application to the sealing surfaces 24, 26 lies in the region between 1 and 50 MPa which is permanently present on installation of a functional layer 12 of this type for sealing between two units.
(45) As the material for the sealing material layers 62, 64 which is convertible into a mouldable state and which is subsequently convertible into a no longer mouldable but elastic state, for example, a thermoplastic material is provided which, on sufficiently strong heating converts into the mouldable state and on subsequent cooling, converts into the no longer mouldable but elastic state as before.
(46) Such materials are, for example, thermoplastic elastomers on the basis, in particular, of polyurethane which, for example, are not cross-linked in the mouldable state and are cross-linked in the non-mouldable state.
(47) Consequently, in the mouldable state of the material of the sealing material layers 62, 64, the adaptation of the contact sides 104, 106 to the threads 46, 48 of the woven fabric 42 is carried out so that a state is reachable in which the sealing material layers 62, 64 lie partially around the threads 46, 48, but as before, hollow space regions 68 exist which, due to the high viscosity of the thermoplastic material in the mouldable state cannot be entirely eliminated by compression.
(48) Through subsequent cooling, the sealing material layers 62, 64 of the thermoplastic material transition into the no longer mouldable but elastic state.
(49) If the functional layer 12 according to the invention is installed in the no longer mouldable, but elastic, state of the sealing material layers 62, 64 between the elements to be sealed, then due to the surface pressures arising on installation of this functional layer 12 between the respective elements, the possibility exists of configuring the layer assembly 32 to be cross-sectionally impermeable in the sealing regions 22 in that by elastic deformation of the material of the sealing material layers 62, 64, the hollow space regions 68 are reduced so far that a cross-sectionally impermeable state of the layer assembly 32 is formed.
(50) This cross-sectionally impermeable state then remains in effect for as long as the force application to the functional layer 12 via the sealing surfaces 24, 26 is maintained.
(51) Since the sealing material layers 62, 64 carrying the sealing surfaces 24, 26 are themselves elastic, the sealing material layers can also themselves simultaneously act as seal elements if the sealing surfaces 24, 26 are applied against corresponding rigid surfaces of the elements to be sealed and due to their elasticity, provides a seal therewith.
(52) Such thermoplastic materials are herein either formed so that they themselves wet the threads 46, 48 of the woven or braided fabric 42 or the contact sides 104 and 106 are provided with a film of an adhesion promoter effecting the adhesion on the threads 46, 48 of the woven or braided fabric 42.
(53) In a further exemplary embodiment of the solution according to the invention, it is also conceivable to provide a material of the sealing material layers 62, 64 which can be brought by chemical treatment, for example, with a solvent, into a mouldable state so that at least an adaptation of the contact sides 104, 106 to the threads 46, 48 of the woven fabric 42 can take place, as shown in
(54) In this case, also, a mouldability of this type does not always exist such that the state according to
(55) In this exemplary embodiment also, following the transition of the material into the non-mouldable state, the material of the sealing material layers 62, 64 is still elastic so that by means of areal pressure application to the sealing surfaces 24, 26, an elastic deformation of the sealing material layers 62, 64 is achievable such that the hollow space regions 68 become so slight that the layer assembly 32 is cross-sectionally impermeable and consequently also on installation of such a functional layer 12 between two units, the required cross-sectional impermeability is achievable.
(56) In a third exemplary embodiment of a solution according to the invention, as shown in
(57) For the application of the layer 112 as a sealing material layer 62, 64 to the woven fabric 42, for example, initially the cover layer 116 is pulled off, as shown in
(58) In a similar way, in the case of the sealing material layer 64 which is also formed by the layer 112 between two cover layers 114 and 116 (
(59) In that the layers 112 which form the sealing material layers 62 and 64 are adhesive layers, they have a viscosity corresponding to a thickly viscous mass, wherein the layers 112 are in a mouldable state.
(60) There now exists either the possibility, in the case of the sealing material layer 62, to leave the cover layer 114 and to leave the cover layer 116 on the layer 112 of the sealing material layer 64 and, by means of these cover layers 114 and/or 116, to apply an areal force to the layers 112 forming the sealing material layers 62, 64 so that the layers 112 of the sealing material layers 62, 64 which are in the mouldable state adapt, with regard to their form, to and/or lie against the threads 46, 48 of the woven or braided fabric 42 with their contact sides 104, 106, in order to achieve at least one state, as shown in
(61) With this deformation of the layers 112 forming the sealing material layers 62, 64, the material forming this layer 112 has the possibility, however, to harden, in particular to cross-link, by means of a heating and/or the pressure and to transition from the initially plastically mouldable state into a plastically no longer mouldable but elastically deformable state.
(62) On further and continuous pressure application to the sealing material layers 62, 64, due to the existing elastic behaviour thereof, such a reduction of the hollow space regions 68 then takes place that the layer assembly 32 has the required cross-sectional impermeability.
(63) An example of such a material which comprises a layer 112 having such properties is, for example, a so-called pressure sensitive adhesive from the firms Tesa, 3M or Lohmann.
(64) A material of this type has the advantage that it adheres directly to the threads 46, 48 of the woven or braided fabric so that, for example, no film of an adhesion promoter is required.
(65) Following connection of the layers 112 forming the sealing material layers 62, 64, the cover layers 114 or 116 facing away from the woven or braided fabric are pulled off so that the thereby exposed sealing surfaces 24, 26 can be applied directly to the surfaces of the elements to be sealed and the sealing material layers 62, 64 are also effective as seal elements due to their elasticity.
(66) In a fourth exemplary embodiment of a functional layer 12, for production of the handling assembly 118, an adhesive film 119 is provided on the layers 112 forming the sealing material layers 62, 64, specifically on a side facing away from the respective contact side 104, 106 between the layer 112 and the corresponding cover layer 114 or 116, which adhesive film is not hardened by heating or pressure and thus, following the production of the cross-sectionally impermeable layer assembly 32 between the sealing layers 62, 64 and the woven or braided fabric 42 arranged between these, can serve to connect the respective sealing layer 62, 64 to the carrier or a seal element after detachment of the cover layer 114 or 116.
(67) A functional element 10 according to the invention, as described, for example, in relation to the above exemplary embodiments, can be used, in particular, as a flat seal, for example, as a flat gasket in cylinder heads or as a flat seal in the form of an intermediate plate between housing parts of fluid-powered control units.
(68) A control unit of this type identified as 120 is shown, for example, in
(69) A control unit 120 of this type comprises, for example, a first housing part 122 which is produced, in particular, from metal and a second housing part 124, also in particular, produced from metal, of which, for example, the first housing part has valves 126 and 128 and the second housing part 124 has, for example, a slider 132 wherein these respectively control or regulate a flow of a fluid in the respective housing part 122 or 124.
(70) The two housing parts 122, 124 have channel sides 134 and 136 facing one another which are configured such that the fluid can pass across from the one housing part 122, 124 into the respective other housing part 124, 126.
(71) Inserted between these channel sides 134 and 136 of the housing parts 122, 124 is an intermediate plate identified overall as 140, which abuts the channel side 134 of the first housing part 122 with a first side 142 and abuts the channel side 136 of the second housing part 124 with a second side 144 and closes imperviously with the channel sides 134 and 136, wherein passages in the intermediate plate 140, for example, the passages 152, 154 and 156 and possibly further passages are provided, through which a transfer of the fluid from one housing part 122, 124 into the other housing part 124, 122 takes place.
(72) Herein, some of the passages, for example, the passages 152 and 156 enable unhindered transfer of the fluid from one housing part 122, 124 into the other housing part 124, 122 and additionally thereto, some of the passages, for example, the passage 154, serve as a functional element to influence the fluid transferring from one housing part 122, 124 into the other housing part 124, 122, wherein by means of a passage 154 of this type, for example, a specifically adaptable throttle effect can be achieved for controlling sequences, in particular temporal sequences in gear change processes.
(73) In the second embodiment of the intermediate plate 140 according to the invention shown in
(74) The central unit 160 is formed, for example, by a metal plate.
(75) Arranged on one side of the central unit 160 is, for example, a functional element 10 according to the invention in accordance with the fourth exemplary embodiment, wherein this abuts with its sealing surface 24′ formed by the adhesive film 119 directly on a surface 162 of the central unit 160 representing a contact surface.
(76) The opposite sealing surface 26′ abuts the channel side 136 so that the functional element 10 according to the invention lies between the metal layer 160 of inelastic height and the channel side 136 of inelastic height and, due to the low surface roughness levels of the sealing surfaces 24 and 26 can provide a seal with them.
(77) Furthermore, the functional element 10 is arranged so that the screen region 14 is arranged overlapping with a recess 157 which transitions into the throttle opening 158 so that fluid can flow through the screen region 14 to the throttle opening 158.
(78) For example, a sealing of the intermediate plate 140 relative to the channel side 134 of the housing part 122 takes place in that the central unit 160 carries a seal element 182 on its surface 164 facing toward the channel side 134 wherein the seal element 182 can be formed either as an elastomer layer or as a metallic seal element, for example with beads.
(79) In a first embodiment of the intermediate plate 140′ shown in
(80) Due to the low surface roughness of, for example, less than 10 μm, a direct sealing to the channel sides 134 and 136 formed to be of inelastic height takes place, wherein preferably the housing parts 122, 124 are connected to one another so that the channel sides 134 and 136 abut the sealing surfaces 24, 26 with a surface pressure of at least 1 MPa (megapascal).