PEN NEEDLE MAGAZINE
20210244893 · 2021-08-12
Assignee
Inventors
- Sudarsan Srinivasan (North Brunswick, NJ, US)
- Cole Constantineau (Cambridge, MA, US)
- Michel Bruehwiler (Newton, MA, US)
- Tyson Montidoro (Davie, FL, US)
- Jeffrey Chagnon (Somerville, MA, US)
Cpc classification
A61M2005/004
HUMAN NECESSITIES
A61M5/002
HUMAN NECESSITIES
A61M5/345
HUMAN NECESSITIES
A61M5/3202
HUMAN NECESSITIES
A61M5/24
HUMAN NECESSITIES
A61M5/32
HUMAN NECESSITIES
International classification
A61M5/34
HUMAN NECESSITIES
A61M5/00
HUMAN NECESSITIES
A61M5/24
HUMAN NECESSITIES
Abstract
An attachable needle assembly (2) for use on a medication delivery pen (4), the needle assembly (2) comprising a spike housing (8) that is configured to engage the medication delivery pen (4) and pierce a reservoir septum (6) of the medication delivery pen (4), a needle assembly housing (22) secured to the spike housing (8), the needle assembly housing (22) enclosing a septum (40) with a cavity (42) that is in continuous fluid communication with the spike housing (8), and a plurality of needles (44) configured to pierce the needle assembly septum (40), wherein when the needle assembly housing (22) is in a first position, the plurality of needles (44) are disengaged from the needle assembly septum (40), and when the needle assembly housing (22) is in a second position, one of the plurality of needles (46) enters into fluid communication with the septum cavity (42) and is exposed for medicament delivery.
Claims
1. An attachable needle assembly for use on a medication delivery pen, the needle assembly comprising: a plurality of needles; a main housing having a first curvilinear path; a needle assembly housing having a second curvilinear path; and a rotating ratchet including a follower comprising an angled surface, wherein when the needle assembly housing is in a first position, the follower travels along the first curvilinear path, and when the needle assembly housing is in a second position, the follower travels along the second curvilinear path.
2. The attachable needle assembly of claim 1, wherein when the needle assembly housing is in the first position, the plurality of needles are not exposed, and when the needle assembly housing is in the second position, a selected needle of the plurality of needles is exposed for medicament delivery.
3. The attachable needle assembly of claim 1, wherein the rotating ratchet rotates when the needle assembly housing moves from the first position to the second position.
4. The attachable needle assembly of claim 1, wherein the first and second curvilinear paths are partially offset with respect to each other.
5. The attachable needle assembly of claim 1, wherein the second curvilinear path cooperates with the first curvilinear path and guides the follower of the rotating ratchet to rotate.
6. The attachable needle assembly of claim 1, wherein the second curvilinear path aligns the rotating ratchet to a selected needle of the plurality of needles to expose the selected needle for medicament delivery.
7. The attachable needle assembly of claim 6, wherein the selected needle is disposed in the rotating ratchet.
8. The attachable needle assembly of claim 6, wherein when the needle assembly housing moves from the first position to the second position, the rotating ratchet moves the selected needle downward to exposure for medicament delivery.
9. The attachable needle assembly of claim 1, wherein when the needle assembly housing moves from the first position to the second position, the rotating ratchet moves downward.
10. The attachable needle assembly of claim 1, wherein when the needle assembly housing moves from the second position to the first position, the rotating ratchet moves upward.
11. The attachable needle assembly of claim 1, wherein when the needle assembly housing moves from the second position to the first position, the rotating ratchet rotates as the follower transitions from the second curvilinear path to the first curvilinear path.
12. The attachable needle assembly of claim 1, further comprising a spring to move the needle assembly housing from the second position to the first position.
13. The attachable needle assembly of claim 1, wherein the spring ensures that the follower of the rotating ratchet contacts at least one of the first and second curvilinear paths.
14. The attachable needle assembly of claim 1, wherein the main housing is disposed in the needle assembly housing.
15. The attachable needle assembly of claim 1, wherein the needle assembly housing moves axially relative to the main housing.
16. A method of operating an attachable needle assembly on a medication delivery pen, the method comprising: moving a needle assembly housing from a first position to a second position; rotating a rotating ratchet while moving downward; aligning the rotating ratchet to a selected needle of a plurality of needles; amd moving the selected needle downward to expose the selected needle for medicament delivery.
17. The method of claim 16, further comprising applying a spring force to move the needle assembly housing from the second position to the first position.
18. The method of claim 16, further comprising rotating the rotating ratchet while moving upward when the needle assembly housing moves from the second position to the first position.
19. The method of claim 16, wherein the rotating ratchet moves the selected needle downward.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The above aspects and features of the present invention will be more apparent from the description for the exemplary embodiments of the present invention taken with reference to the accompanying drawings, in which:
[0011]
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0035]
[0036] According to one embodiment,
[0037] The needle assembly 2 includes the spike housing 8 that is also illustrated in
[0038] According to one embodiment, the main housing 16 is disposed in a needle assembly housing 22 but the needle assembly housing 22 is configured to move axially relative to the main housing 16. As illustrated in
[0039]
[0040] The needle assembly housing 22 of
[0041] According to one embodiment, the needle assembly septum 40 is disposed in a cavity 36 of the rotating ratchet 30. The rotating ratchet 30, as illustrated in
[0042] Specifically, according to one embodiment, the fluid communication needle 14 is bonded or fixed to the ratchet hole 38 of the rotating ratchet 30. A distal end of the fluid communication needle 14 is fixedly positioned to be in fluid communication with the longitudinal septum cavity 42. During assembly, the fluid communication needle 14 enters the ratchet hole 38, the spike septum 12 and the hollow spike 9 so that a proximal end of the fluid communication needle 14 is in fluid communication with the medication delivery pen 4. The fluid communication needle 14 moves axially through the spike septum 12 and along with the rotating ratchet 30 and the needle assembly housing 22 when the needle assembly 2 travels between the first and second positions.
[0043] The plurality of needles 44, according to one embodiment, is configured to pierce the needle assembly septum 40. When the plurality of needles 44 is in the first position of the needle assembly 2, none of the needles pierce the needle assembly septum 40. In the second position of the needle assembly 2, only one needle of the plurality of needles 44 pierces the needle assembly septum 40 at a single time. Accordingly, a remaining plurality of needles 44 enters into the hollow opening 34 of the rotating ratchet 30 when the one needle pierces the needle assembly septum 40.
[0044] The needle assembly 2 of
[0045] In the first position of the needle assembly 2, the spring 52 is compressed between a bottom surface of the rotating ratchet 30 where the needle assembly septum 40 is disposed and a bottom interior surface of the needle retriever 54. A top surface of the needle retriever 54 contacts a bottom surface of the main housing 16 to place the spring 52 in a compressed state in the first position of the needle assembly 2. Specifically, the portion of the needle assembly housing 22 at the second curvilinear path 24 forcibly contacts the bottom surface of the spike housing 8 because of the compressed spring 52. The rotating ratchet 30 also forcibly contacts the second curvilinear path 24 because of the compressed spring 52. The second curvilinear path 24 is fixed in the first position of the needle assembly 2 via the spike housing 8 being secured to the main housing 16 as described above. The second curvilinear path 24 does not move between the first and second positions of the needle assembly 2, whereas the needle assembly housing 22 travels between the first and second positions of the needle assembly 2.
[0046] The plurality of needles 44 is disposed in the needle retriever 54. Specifically, according to one embodiment, each of the plurality of needles 44 is fixed to a needle post 70 via a needle hole 78 as illustrated in
[0047] According to one embodiment, each of the plurality of needles 44 includes a first sterility barrier 72 at a proximal end of the needle 44 and a second sterility barrier 74 at a sharpened distal end of the needle 44. The first sterility barrier 72 is illustrated in
[0048] In the first position of the needle assembly 2, all of the plurality of needles 44 is protected and sterilized by the first and second sterility barriers 72, 74. Additionally, in the first position of the needle assembly 2, the plurality of first sterility barriers 72 is assembled on each of the plurality of needles 44 with a gap between a bottom surface of the plurality of first sterility barriers 72 and a top surface of the plurality of needle posts 70. On the other hand, a top surface of each of the plurality of second sterility barriers 74 contacts the bottom surface of the plurality of needle posts 70, and a bottom surface of the plurality of needle posts 70 contacts the bottom inner surface of the needle housing 60.
[0049] Operation of the needle assembly 2 is described as follows. As iterated above,
[0050]
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[0053]
[0054] The proximal end 48 of the selected needle 46 travels into the cavity 36 of the rotating ratchet 30 where the needle assembly septum 40 is disposed. Specifically, the proximal end 48 of the selected needle 46 pierces the needle assembly septum 40 and establishes fluid communication with the longitudinal septum cavity 42 of the needle assembly septum 40. When the proximal end 48 of the selected needle 46 pierces the needle assembly septum 40, the remaining needles of the plurality of needles 44 and their respective first sterility barriers 72 enter further into the hollow opening 34 of the rotating ratchet 30. Additionally, when the proximal end 48 of the selected needle 46 pierces the needle assembly septum 40, a bottom surface of the first sterility barrier 72 of the selected needle 46 contacts the top surface of the respective needle post 70.
[0055]
[0056] At the top position, the needle post 70 of the selected needle 46 is snap locked to the inner diameter 64 of the needle housing 60 via the projection 76 in the first position of the needle assembly 2. When the needle post 70 of the selected needle 46 travels downward to the bottom position, the needle post 70 slides along the side cavities 71 that engage the needle housing protrusions 62. The projection 76 elastically deflects and disengages from the inner diameter 64. When the needle assembly 2 is in the second position, the needle post 70 of the selected needle 46 elastically deflects back to its original state in the bottom position and engages the inner diameter 64 again.
[0057] The needle posts 70 of the remaining plurality of needles 44 do not move and instead stay in the top position. This is because the plurality of first sterility barriers 72 of each of the remaining plurality of needles 44 extends further into the hollow opening 34 of the rotating ratchet 30. The remaining plurality of needles 44 does not pierce each of the respective second plurality of sterility barrier 74. Thus, the remaining plurality of needles 74 continues to be sealed and sterilized by both the first and second plurality of sterility barriers 72, 74.
[0058] The user is unable to move the needle assembly 2 beyond the second position because the needle assembly housing 22 will not be able to move down any further. Specifically, this is because the second curvilinear path 24 of the needle assembly housing 22 contacts the follower 32 of the rotating ratchet 30 and the bottom surface of the rotating ratchet 30 contacts the first sterility barrier 72 of the selected needle 46. The bottom surface of the first sterility barrier 72 of the selected needle 46 contacts the needle post 70 of the selected needle 46 and the bottom surface of the needle post 70 of the selected needle 46 contacts the bottom inner surface of the needle retainer 54. Finally, a bottom outer surface of the needle retainer 54 contacts the bottom inner surface of the needle housing 60 thus creating a defined and fixed movement path. The spring 52 is in the most compressed state when the needle assembly 2 is in the second position.
[0059]
[0060] When the user releases the needle assembly housing 22, the needle assembly 2 begins to move from the second position back to the first position. The spring 52 is released which causes the rotating ratchet 30 and the second curvilinear path 24 of the needle assembly housing 22 to move upward and toward the medication delivery pen 4.
[0061]
[0062] The rotating ratchet 30 subsequently continues to move upward until the mounting surface 26 of the needle assembly housing 22 contacts the bottom surface of the spike housing 8. The rotating ratchet 30 has now rotated a specific angle but is not yet aligned to an adjacent needle of the plurality of needles 44. The rotating ratchet 30 will only be aligned to the adjacent needle when the needle assembly 2 moves again to the first position.
[0063]
[0064] When the needle retriever 54 moves upward, the needle post 70 of the selected needle 46 moves upward from the bottom position and toward the top position. The needle post 70 moves to the top position because the bottom surface of the needle post 70 contacts the bottom inner surface of the needle retriever 54. The side cavities 71 of the needle post 70 travel upward along the respective needle housing protrusion 62. The projection 78 of the needle post 70 will disengage from the inner diameter 64 of the needle housing 60 via elastic deformation and travel upward. Subsequently, the projection 78 of the needle post 70 engages a top portion of the inner diameter 64 of the needle housing 60 in the first position of the needle assembly 2. Since the selected needle 46 is fixed to the needle post 70, the selected needle 46 will also move upward. The distal end 50 of the selected needle 46 will reenter the second sterility barrier 74 and protect the user from inadvertent operation.
[0065]
[0066] The fluid communication needle 14 also moves when the needle assembly 2 returns from the second position to the first position. Since the fluid communication needle 14 is fixed to the needle assembly septum 40 disposed in the rotating ratchet 30, the fluid communication needle 14 also moves upward and continues to maintain fluid communication between the hollow spike 9 and the needle assembly septum 40.
[0067] The process of moving between the first and second positions repeats so that each of the plurality of needles 44 of the needle assembly 2 is used. In other words, the selected needle changes based on the alignment of the needle assembly septum 40 in the rotating ratchet 30. The selected needle alternates to an adjacent needle of the plurality of needles 44 based on the rotation of the rotating ratchet 30. Accordingly, when each selected needle engages the needle assembly septum 40, the remainder of the plurality of needles 44 enters into the hollow opening 34 of the rotating ratchet 30.
[0068] The first and second curvilinear paths 20, 24 are configured such that no needle is selected after the last needle of the plurality of needles 44 is used. In other words, when the rotating ratchet 30 rotates after use of the last needle of the plurality of needles 44, the first and second curvilinear paths 20, 24 are configured not to rotate the rotating ratchet 30 any further. Specifically, the rotating ratchet 30 stops on the last needle because no curvilinear path 20 exists for the last needle. Thus, the last needle is reusable, while the remaining plurality of needles 44 is configured for a single use and not reusable. Alternatively, the rotating ratchet 30 locks the last needle in place by rotating the rotating ratchet 30 half its normal distance so that the last needle and the first needle are both not engaged.
[0069] During operation, the plurality of needles 44 does not substantially move radially. Rather, the needle assembly housing 22 moves axially to engage and move the selected needle 46 of the plurality of the needles 44 each time the needle assembly 2 enters into the second position. Such a design advantageously simplifies the assembly, improves robustness and increases reliability. No substantial radial or rotational movement in this regard is understood as 0±5% with respect to a center axis of the needle assembly 2. Preferably, one skilled in the art understands that substantial in this context means that no radial of rotational movement is required to perform the intended function. Slight radial or rotational movement is desired to ensure the proper spacing of parts for smooth operation and proper movement of the needles axially without jamming.
[0070] Each of the plurality of needles 44 is advantageously isolated from the reservoir septum 6 of the medication delivery pen 4 throughout the operation of the needle assembly 2. That is, none of the plurality of needles 44 pierces the reservoir septum 6 of the medication delivery pen 4 at any point during the operation of the needle assembly 2. Such an arrangement advantageously provides simplicity in design, improves sterility and provides a separation between a patient end and a non-patient end.
[0071] According to one embodiment,
[0072] The foregoing detailed description of the certain exemplary embodiments has been provided for the purpose of explaining the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications as are suited to the particular use contemplated. This description is not necessarily intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Any of the embodiments and/or elements disclosed herein may be combined with one another to form various additional embodiments not specifically disclosed, as long as they do not contradict each other. Accordingly, additional embodiments are possible and are intended to be encompassed within this specification and the scope of the invention. The specification describes specific examples to accomplish a more general goal that may be accomplished in another way.
[0073] As used in this application, the terms “front,” “rear,” “upper,” “lower,” “upwardly,” “downwardly,” and other orientational descriptors are intended to facilitate the description of the exemplary embodiments of the present invention, and are not intended to limit the structure of the exemplary embodiments of the present invention to any particular position or orientation. Terms of degree, such as “substantially” or “approximately” are understood by those of ordinary skill to refer to reasonable ranges outside of the given value, for example, general tolerances associated with manufacturing, assembly, and use of the described embodiments.