Method for fabricating superconducting devices using a focused ion beam
11063201 · 2021-07-13
Assignee
Inventors
- Shane A. Cybart (Corona, CA, US)
- Ethan Y. Cho (San Diego, CA, US)
- Robert C. Dynes (La Jolla, CA, US)
- Travis J. Wong (San Diego, CA, US)
Cpc classification
H10N69/00
ELECTRICITY
H10N60/0884
ELECTRICITY
International classification
Abstract
Nano-scale junctions, wires, and junction arrays are created by using a focused high-energy ion beam to direct-write insulating or poorly conducting barriers into thin films of materials that are sensitive to disorder, including superconductors, ferromagnetic materials and semiconductors.
Claims
1. A method for forming a Josephson junction, comprising: irradiating a bridge patterned in a superconducting film by direct writing with a focused energy beam having a beam diameter and an energy level adapted to induce ion damage and penetrate a predetermined film thickness without substantial lateral straggle.
2. The method of claim 1, wherein the focused energy beam is a helium ion beam having an energy level of approximately 30 kV and a beam diameter of approximately 500 pm.
3. The method of claim 1, wherein the focused energy beam is an ion beam selected from the group consisting of helium ion, silicon ion and beryllium ion.
4. The method of claim 1, wherein the energy beam has ion fluences within a range of 10.sup.14 and 10.sup.18 ions/cm.sup.2.
5. The method of claim 1, wherein the Josephson junction has a width on the order of 1 nm.
6. The method of claim 1, wherein the Josephson junction has a width on the order of a superconducting coherence length or less.
7. The method of claim 1, wherein the superconducting film is YBCO and the film thickness is approximately 30 nm or less.
8. The method of claim 1, wherein the superconducting film is selected from the group consisting of YBCO, magnesium diboride (MgB.sub.2), iron pnictides, and TlBCCO.
9. The method of claim 1, wherein the bridge is formed on a substrate, and further comprising applying a negative bias to the substrate during the irradiating step.
10. The method of claim 1, further comprising the step of: prior to irradiating, ion milling an initial thickness to reduce the superconducting film to the predetermined film thickness.
11. A nanoscale superconducting device, comprising: a plurality of bridges defined in a superconducting film and having one or more non-superconducting Josephson junctions formed therein, wherein the superconducting film has a film thickness configured to permit an irradiating focused energy beam used to directly write the one or more Josephson junctions to travel through the entire film thickness without substantial lateral straggle, and wherein the one or more Josephson junctions have widths on the order of, or less than, a coherence length of the superconducting film.
12. The superconducting device of claim 11, wherein the superconducting material is selected from the group consisting of YBCO, magnesium diboride (MgB.sub.2), iron pnictides, and TlBCCO.
13. The superconducting device of claim 11, wherein the irradiating focused energy beam is an ion beam selected from the group consisting of helium ion, silicon ion and beryllium ion.
14. The superconducting device of claim 13, wherein the irradiating focused energy beam is a helium ion beam having a diameter of approximately 500 pm.
15. The superconducting device of claim 11, wherein the Josephson junctions have widths on the order of 1 nm.
16. The superconducting device of claim 11, wherein the irradiating focused energy beam is a helium ion beam having an energy on the order of 30 kV and the film thickness is approximately 30 nm.
17. The superconducting device of claim 11, wherein the device is in the form of one or more nanowires.
18. A SQUID device comprising an array of superconducting devices as claimed in claim 11.
19. The SQUID device of claim 18, wherein the superconducting film is patterned to define superconducting loops connected in parallel.
20. The SQUID device of claim 18, wherein the superconducting film is patterned to define a square washer with a multi-turn planar input coil.
21. A method for forming a Josephson junction array, comprising: patterning a planar bridge in a superconducting film; direct writing a plurality of lines across the bridge with a focused ion energy beam having a beam diameter and an energy level adapted to induce ion damage and penetrate a predetermined film thickness without substantial lateral straggle, each line separated by an inter-junction spacing to define a plurality of Josephson junctions, each Josephson junction having a width on the order of a superconducting coherence length or less.
22. The method of claim 21, wherein the focused ion energy beam is selected from the group consisting of helium ion, silicon ion and beryllium ion.
23. The method of claim 21, wherein the focused ion energy beam has ion fluences within a range of 10.sup.14 and 10.sup.18 ions/cm.sup.2.
24. The method of claim 21, wherein the bridge is formed on a substrate, and further comprising applying a negative bias to the substrate during the irradiating step.
25. The method of claim 21, further comprising the step of: prior to irradiating, ion milling an initial thickness to reduce the superconducting film to the predetermined film thickness.
26. The method of claim 21, wherein patterning a planar bridge comprises defining a plurality of loops in the superconducting film, wherein the loops are connected in parallel.
27. A nanoscale superconducting device, comprising: one or more planar bridges defined in a superconducting film having a film thickness, each bridge having a non-superconducting Josephson junction formed therein by directly writing a line across the bridge using a focused ion energy beam having an energy and a dose configured to travel through the entire film thickness without substantial lateral straggle, and wherein the Josephson junction has a width on the order of, or less than, a coherence length of the superconducting film.
28. The superconducting device of claim 27, wherein the device is in the form of one or more nanowires.
29. A SQUID device comprising an array of superconducting devices as claimed in claim 27.
30. The SQUID device of claim 29, wherein the superconducting film is patterned to define superconducting loops connected in parallel.
31. The SQUID device of claim 29, wherein the superconducting film is patterned to define a square washer with a multi-turn planar input coil.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(28) According to embodiments of the invention, high-quality all-HTS Josephson superconducting tunnel junctions, arrays and superconducting quantum interference devices can be created by using an approximately 500 pm diameter focused beam of ions to direct-write insulating or poorly conducting barriers into superconducting films. While examples described herein describe the use of a helium ion beam, other types of focused ion beams may be used, including, but not limited to silicon ion and beryllium ion beams, or any ion species capable of achieving the desired penetration without, or with minimal, lateral straggle.
(29) The examples described herein use YBa.sub.2Cu.sub.3O.sub.7−δ (YBCO) thin films, however any other superconducting material may also be processed in this way to form Josephson junctions and nanowires. This technique provides a reliable and reproducible pathway to conduct superconducting tunneling studies in HTS, as well as an avenue for the scaling up of quantum mechanical circuits operating at practical temperatures. In addition, the described method is applicable to virtually any electronic device that is based on formation of a tunnel junction in a material that is sensitive to disorder, for example magnetic tunnel junctions (multiferroic, manganite, graphene, etc.) for spintronic circuits, and semiconductor junctions. The inventive method enables the fabrication of junctions that are strong and narrow, avoiding the limitations of conventional proximity effect Josephson junctions, including small I.sub.CR.sub.N, large reduction in wave function amplitude, and lack of quasiparticle tunneling.
(30) The basic process flow for fabricating Josephson junctions is shown in
(31) The initial YBCO film thickness was 150 nm, but the Au was removed and the YBCO was etched to a thickness of ˜30 nm in the area intended for junctions. Reducing the thickness of the YBCO was determined to be essential to the success of this method because it was important that the He beam travel through the thickness of the film and not expand much in size as a result of the damage collisions.
(32) Since it is not computationally efficient to attempt to simulate every single ion trajectory in the irradiation process, “pseudo-ions” are used, with each pseudo-ion representing several real ions.
(33) The energy-depth-lateral straggle relationship can be seen in
(34) While photolithography was used in the above-described process to pattern the bridges and electrodes, alternative patterning techniques may be used, as will be apparent to those in the art. An exemplary alternative process flow is shown in
(35) Ion milling, as used in step 16 of the process of
(36) Still another alternative technique may be used for fabricating Josephson junctions with the desired characteristics described herein. In this process, the starting film would be a relatively thick (˜150 nm) superconducting layer, e.g., YBCO or other, capped with a 200 nm thick film of gold (or other conductive metal). A helium ion beam is used to direct write steep narrow trenches in the gold layer, so that the superconducting materials are exposed. The gold layer then serves as a mask during broad area high energy ion implantation of the superconductor to form Josephson junctions. The advantage with this approach is that a thicker film can be used due to the high energy ion implant, which will yield higher I.sub.CR.sub.N values.
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(38) As evidenced by the test results described below, the above-described procedures can be used to successfully and reproducibly create devices with excellent junction uniformity and electrical properties. However, a few relatively simple innovations could be made to further improve the resulting device performance, namely, increasing I.sub.CR.sub.N even further by using higher energy beams. Higher energy beams will create even narrower barriers that will increase I.sub.C considerably since the tunneling limit depends exponentially on the barrier width. Currently, gas field helium ion sources are limited to ˜30 kV because it is the optimum extraction energy, however a negative bias could be added to the substrate to effectively increase the energy of the irradiation. Higher energies would also allow for the use of thicker films which have higher critical currents and better magnetic screening capability. Another innovation that would greatly enhance this process would be to add a laser interferometer to the stage to keep the beam focused while moving across a non-level substrate, such as those used in commercial electron beam lithography machines.
(39) Over 30 test samples were written with ion fluence ranging between 10.sup.14 and 10.sup.18 He.sup.+/cm.sup.2. As shown in
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(41) The electrical properties across very narrow irradiated regions differ greatly from that of wide ones, and at the time of the tests described herein, there was no reported data on very narrow irradiated regions. To obtain an accurate estimate of the dose range without the use of cryogenic measurements the following procedure was used: The room temperature resistivity of every 4-point bridge was measured at room temperature using a probe station and a lock-in amplifier. Samples were then loaded into the helium ion microscope and the narrow barriers were irradiated. The resistance of the samples was remeasured immediately after exposure and the change in resistance was determined. From this, the resistivity of the irradiated region was calculated and compared to previously published results in bulk films.
(42) The following examples describe characteristics and performance of exemplary Josephson junctions fabricated according to the inventive process.
Example 1: Typical SNS Junction
(43) The current voltage characteristics (I-V) are shown in
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(45) Simulations suggest that the difference may be due to the overlap of defects from lateral straggle when doses are delivered to a two-dimensional area as opposed to a one-dimensional line. The temperature range for RSJ characteristics (˜30 K) is much larger than that for proximity effect ion irradiated junctions (˜3 K) (27) suggesting that the strength of the barrier is much larger and more efficient at suppressing the Andreev reflection (excess current) transport mechanism.
(46) In stark contrast,
(47) The differential resistance was measured using low frequency techniques and dI/dV is plotted in
Example 2: SIS Versus SNS I.SUB.C .Comparison
(48) To gain insight about the uniformity and distribution of the Josephson current in these junctions, we measure and compare the critical current as a function of magnetic field for an SIS and SNS junction (
Example 3: Junction Uniformity—SNS Array
(49) To further test the uniformity the helium ion beam junctions, arrays of closely spaced junctions connected in series were constructed by scribing multiple lines across the bridge.
(50) This high level of uniformity is also apparent when characterizing the array using the AC Josephson effect.
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suggesting that the fundamental voltage step for each 2e junction within the array is occurring at the same bias current. This situation will only occur if the resistances are nearly the same. A series array of 20 SIS junctions was also created and I-V is shown in
Example 4: Junction Uniformity—SIS SQUID Array
(52) An array of SIS junction SQUIDs was also fabricated. Five rectangular superconducting loops each with area 12×4 μm.sup.2 connected in parallel were patterned using the same process described above except the film was slightly thicker ˜35 nm. The I-V and its derivative are shown in
Example 5: DC Washer SQUIDs
(53) DC washer SQUIDs were patterned with conventional photolithograph and ion milling from 120 nm thick YBCO films grown by reactive co-evaporation on cerium oxide buffered sapphire with a sputtered gold contact. The design consisted of a 1 mm×1 mm square washer with a multi-turn planar input coil, shown in
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(55) The SQUIDs were DC biased above the critical currents and the voltages were measured as functions of magnetic field (
(56) The I-V for the SIS SQUID measured for a much higher voltage range shows non-linear insulator-like characteristics, as shown in
(57) Noise spectra as measured by connecting the SNS SQUID to a Tristan Technologies iMAG 300®-series flux-locked loop output to a signal analyzer. The results are shown in
(58) Using the inventive method to directly pattern the SQUID should not only increase HTS sensor yields, but also reduce inter-sensor variability in terms of noise, phase delay, and critical current. With these improvements, the financial obstacle to HTS large channel count arrays can be removed, due mainly to the 100 fold reduction in sensor fabrication labor. Decreasing the sensor costs would make high channel count systems more economical than conventional niobium SQUID systems due to the simplified cryogenics.
Example 6: Nanowire Patterning
(59) Direct write ion lithography using a focused helium beam was used to pattern nanowires as small as about 200 nm within the plane of a high-temperature superconducting (HTS) film.
(60) Test samples were prepared by patterning 4 m wires with standard photolithography and broad beam ion etching from 30 nm thick YBCO films grown on sapphire. The thickness was selected based on Monte Carlo simulations run using available simulations, e.g., ATHENA™ process simulation software from Silvaco, which indicated that 30 keV helium ions will completely penetrate the film and implant into the substrate.
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(62) This ensures a uniform disordered region throughout the superconducting film thickness. Nanowires were made by irradiating insulating barriers to narrow down the 4 m wires as shown in
(63) Current-voltage characteristics of the samples were measured in a vacuum cryostat inside of a liquid helium Dewar at 4.6 K.
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I.sub.C values for the junctions are 5.6, 10.3, and 70 μA, respectively, which scale proportionally with the width (I.sub.C ∞w). These results demonstrate that current only flows through the nano filament as intended, and that functioning nanowires were, in fact, created using direct writing with a focused He ion beam. Using the inventive patterning method, nanowires may be created with widths ranging from 250 nm on up to the micron scale dimensions that are easily attained using conventional photolithographic and other known direct writing methods.
(65) Additional experiments produced nanowires with widths of about 200 nm with a junction inserted inside.
Example 7: In Plane Anisotropy
(66) As is known in the art, cuprate superconductors exhibit d-wave symmetry—with four lobes having alternating phases. Thus, in superconductors with a d-wave order parameter symmetry, there is not the well-defined isotropic energy gap that exists in conventional superconductors. Rather, there are directions of zero gap. The presence of these states results in a tunnel junction current-voltage characteristic that is very different from those of conventional superconductors. In addition, I.sub.CR.sub.N of d-wave junctions do not appear to obey the Ambegaeokar-Baratoff relation I.sub.CR.sub.N=πΔ/2e tan h(A/2k.sub.BT) that relates V.sub.C to the gap energy Δ. Typical observed values for I.sub.CR.sub.N are <˜1000 V, which differs from the predicted values by an order of magnitude. The nature of the d-wave symmetry order parameter of HTS suggests that the tunneling properties depend heavily on the orientation of the junction, provided that the films are single crystal.
(67) To test this, tunnel barriers were patterned with different orientations in the a-b plane. The junctions were created in 250 nm nanowires patterned as described in Example 6 above. This allowed the wires to be closely spaced together to improve the possibility that the device was located on a single grain. The I-V characteristics were measured for the devices. The conductance is shown on the polar plot in
(68) The pattern shown in
(69) It has been observed that while typical LTS niobium circuits exhibit standard deviations in junction parameters below 5%, the standard deviations for Josephson circuits using HTS materials are generally between 10-30%. Without wishing to be bound by theory, it is believed that this in-plane anisotropy may be the cause of the large I.sub.CR.sub.N spreads in all HTS junctions. The ability to control the anisotropy is, therefore, a key to achieving small spreads and maximizing I.sub.CR.sub.N for HTS Josephson digital applications.
Example 8: Direct-Write Patterning of Other Superconductors
(70) While the exemplary embodiments described have dealt primarily with YBCO Josephson circuits, the inventive direct-write approach is similarly applicable to metal superconductors such as MgB.sub.2. Using the process as described in the preceding examples, a 150 nm magnesium diboride thin film, formed by reactive evaporation on a sapphire substrate (Moeckley and Ruby, Supercon. Sci. Technol. 19 (2006) L21-L24), was argon ion milled down to about 20-50 nm then patterned using a focused helium ion beam to form SQUIDs. While the same general processing parameters were used, due to the difference in materials, the dose required to produce the desired damage without lateral straggle, was much higher that used for the YBCO films—on the order 3000 ions/nm. Using the testing procedures described above, the I-V characteristics of the devices were measured. The results, shown in
(71) Using the inventive process, a junction was fabricated in an iron pnictide superconductor. A thin film of epitaxial Ba(Fe.sub.1−xCo.sub.x).sub.2As.sub.2 grown on a substrate by pulsed laser deposition (Q Y Lei et al., 2014 Supercond. Sci. Technol. 27(11)) was patterned to form junctions using the procedures described above. The initial film thickness was around 30-60 nm. I-V characteristics measured at 9.2 K are provided in
Example 9: Josephson Junctions with Temperature-Independent Resistance
(72) In addition to providing for improved control over electrical properties, the inventive direct-write method provides a number of other important advantages. In one application of the inventive technique, selection of a dose in between the metal insulator transition creates junctions with a temperature independent resistance, which would be very desirable for applications that may be sensitive to thermal fluctuations, such as antennas. Such devices would always maintain a constant impedance for matching to other electronics. An YBCO film processed using the inventive method with a helium ion beam dose of 325 ions/nm produced in a 5.25Ω junction resistance that does not change between 12 and 45 K, as shown in
(73) Unlike many prior art approaches to creating Josephson junctions, the inventive direct write single layer process makes it possible to orient Josephson barriers and currents in any direction, easily tune I.sub.CR.sub.N, up to very high values (>mV) (see, e.g.,
(74) The procedures described above, and the devices made therefrom, will have a significant and far reaching impact for applications of superconducting electronics covering a wide spectrum, ranging from highly sensitive magnetometers for biomagnetic measurements of the human body, to large scale arrays for wideband satellite communications.
(75) Applications of the inventive superconducting devices to biomedical imaging include magnetoencephalography (MEG), for temporal imaging of electromagnetic signals in the brain for neurological study. Current systems rely on liquid helium cooled niobium, which is costly and limits access. Advantages provided by the inventive technology include the ability to position a high T.sub.C sensor closer to the head. The sensors are smaller and less expensive and greater resolution can be obtained with nanosensor arrays. Another medical imaging technique that can be greatly improved by exploiting the inventive technology is magnetocardiography (MCG), magnetic imaging of the heart to non-invasively detect blockages. Systems based on high-T.sub.C could be made and operated at lower cost, and could be made portable due to the relaxed cooling constraints. Systems for performing liver susceptometry, which measures iron levels in the liver, could similarly be manufactured and operated less expensively as well as being incorporated into a portable form by removing the limitations imposed by reliance on lower T.sub.C superconducting devices.
(76) All manner of rapid single flux quantum (RSFQ) computing that rely on Josephson junctions can be greatly improved using the inventive technology, as can communications systems such as wide-bandwidth receive antennas and direction finding antennas.
(77) Other magnetometer applications that will benefit from the inclusion of devices made using the inventive process include, but are not limited to geological surveying for detection of underground deposits of oil, precious metals, etc., non-destructive evaluation to detect weaknesses and faults in structures such as bridges, airplanes, buildings, etc., and magnetic microscopy for evaluation of semiconductor circuitry.
(78) For basic science, the processes described herein will contribute to unraveling the mysteries of unconventional superconductors and could play a major role in new technologies such as quantum information science. Furthermore, the method of direct patterning thin films is not just limited to YBCO. This technique will be applicable to other superconducting materials including magnesium diboride (MgB.sub.2), TlBCCO 128 K, iron pnictides (Fe—As), as well as other materials that are sensitive to disorder, such as multiferroics, graphene, manganites and semiconductors.
(79) The patterning approaches utilized herein is also applicable to other oxides including oxide semiconductors, ferromagnets (CMR), Li-Ion battery cathodes, ferroelectrics, anti-ferromagnets, high-k dielectrics, high mobility 2D electron gases, multiferroics, and thermoelectrics.
(80) Embodiments of the inventive subject matter may be referred to herein, individually and/or collectively, by the term “invention” merely for convenience and without intending to limit the scope of this application to any single invention or inventive concept. Thus, although specific embodiments and examples have been illustrated and described herein, it should be appreciated that any arrangement calculated to achieve the same purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all adaptations or variations of various embodiments. Combinations of any of the above-described embodiments and examples, and other embodiments not specifically described herein, may be used and are fully contemplated herein.