Firearm system and methods of assembly and disassembly
11073350 · 2021-07-27
Inventors
Cpc classification
F41C23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41C23/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41C23/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A5/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A17/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41A11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A5/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A5/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41C23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41C23/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41C23/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A firearm is described herein. The firearm comprises a receiver assembly adapted to receive a cartridge, a bolt assembly including a firing device operable to fire the cartridge, a barrel adapted to receive the projectile after the cartridge is fired, and a gas assembly including a gas tube. The receiver assembly includes an upper receiver portion, a lower receiver portion, and an upper receiver cover. The upper receiver portion defines a longitudinal axis, and an indexing slot operable to receive the gas tube. The upper receiver portion includes at least one integrated exterior track extending generally parallel to the longitudinal axis adapted to slidably couple with the upper receiver cover and a plurality of interior tracks extending generally parallel to the longitudinal axis adapted to slidably couple with the bolt assembly. The upper and lower receiver portions are pivotally connected to one another.
Claims
1. A firearm for firing a cartridge having a projectile, the firearm comprising: a bolt assembly; a barrel adapted to receive the projectile after the cartridge is fired; the barrel having the projectile entry end, the projectile exit end, an outer periphery and defining a bore extending from the entry end to the exit end, and a gas channel in communication with the bore and the outer periphery; a receiver assembly adapted to receive the cartridge and to be adjacent the barrel; the receiver assembly adapted to receive the cartridge and including: an upper receiver portion; and a lower receiver portion, the upper receiver portion and the lower receiver portion being pivotally connected to one another; a magazine adapted to carry the cartridge; the magazine including a locking lug; a magazine latch assembly including: a magazine latch defining at least one through-hole and including: an elongated magazine latch surface; a flat engagement surface opposite the through-hole, the flat engagement surface defining a leading edge, and the flat engagement surface being adapted to engage the locking lug; a spring-like member; brackets disposed on opposing sides of the magazine latch surface; and a latch locking pin adapted to pass through the through-hole to provide a pivot point for the magazine latch, wherein the spring-like member is adapted to bias the magazine latch towards a locked position such that insertion of the magazine into the receiver portion causes pivoting of the magazine latch about the latch locking pin; a rear trunion adapted to receive a firearm grip and configured to removably connect to the lower receiver portion; a gas assembly including: a gas tube defining a first end and a second end, the first end being adapted to engage the receiver assembly, the gas tube defining an outer periphery; a plunger carried substantially within the gas tube, the plunger defining a periphery and a notch in the periphery; a plunger spring operable to engage the plunger within the gas tube; a gas block defining a first cylindrical receiver, a second cylindrical receiver in communication with the first cylindrical receiver, and a gas port in communication with the first cylindrical receiver and the second cylindrical receiver, the first cylindrical receiver being adapted to surround the outer periphery of the barrel, and the second cylindrical receiver being adapted to surround the outer periphery of the gas tube; a valve; and gas throat having a first portion adapted to receive the second end of the gas tube and a second portion adapted to receive the valve; and a charging handle including a retaining catch assembly, wherein the charging handle is adapted to releasably engage the notch in the periphery of the plunger and to releasably engage with the bolt assembly; wherein the gas assembly is operable to direct a portion of gas generated when the firearm is fired through the gas channel into the gas port and into the gas tube and the portion of the gas being directed through the gas port serving to actuate the plunger; wherein firing of the firearm causes the plunger, the bolt assembly, and the charging handle to actuate and move together in a first direction; and wherein the plunger spring causes the plunger, the bolt assembly, and the charging handle to actuate and move together in a second direction after completing actuation in the first direction; and wherein the plunger operates generally independently from the bolt assembly upon the charging handle not being engaged with the plunger.
2. The firearm of claim 1, further comprising a plunger pin operable to connect the plunger spring to the plunger.
3. The firearm of claim 1, wherein: the bolt assembly, plunger and charging handle are adapted to fasten together; and wherein the bolt assembly moves generally simultaneously with the plunger when the firearm is fired.
4. The firearm of claim 1, wherein: the valve defines a plurality of holes; the valve is operable to be indexed in an off position, a low position, and a high position; the off position prevents substantially all propellant gas generated from firing the cartridge from entering the gas tube when the firearm is fired; the low position permits some of the propellant gas from entering the gas tube when the firearm is fired; and wherein the high position permits more propellant gas to enter the gas tube when the firearm is fired than the low position.
5. A firearm for firing a cartridge having a projectile, the firearm comprising: a bolt assembly; a gas assembly including a plunger, a plunger spring surrounding the plunger, and a plunger spring pin to retain the plunger spring in position surrounding the plunger, the plunger having a first end and a second end and defining a notch in the second end; and a charging handle including a spring-biased plunger and a retaining catch assembly, wherein the charging handle is adapted to releasably engage the notch in the second end of the plunger of the gas assembly and to releasably engage with the bolt assembly; wherein firing the cartridge causes the plunger, the bolt assembly, and the charging handle to actuate and move together in a first direction; and wherein the plunger spring causes the plunger, the bolt assembly, and the charging handle to actuate and move together in a second direction after completing actuation in the first direction; and the retaining catch assembly of the charging handle including a first cam lobe and a second cam lobe, the first cam lobe and the second cam lobe having differing heights with respect to one another; and the plunger of the charging handle defining a first recess and a second recess, the first recess and the second recess each being adapted to receive one of the first cam lobe and the second cam lobe.
6. The firearm of claim 5, wherein the plunger is configured to be operable to actuate between a normal position and a depressed position.
7. The firearm of claim 6, wherein upon the plunger being in the normal position, the first cam lobe is mated to the first recess in the plunger, and the second cam lobe is depressed, fixing the retaining catch into a locked position.
8. The firearm of claim 6, wherein upon the plunger being in the depressed position, the first cam lobe is not engaged with the first recess, and the second cam lobe engages the second recess, fixing the retaining catch into an unlocked position.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Having thus described exemplary aspects of the disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
DETAILED DESCRIPTION
(25) Examples of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all examples of the disclosure are shown. Indeed, various exemplary aspects of the disclosure may be embodied in many different forms and should not be construed as limited to the examples set forth herein. Rather, these examples are provided so that this disclosure will be thorough and complete and will fully convey the scope of the disclosure to those skilled in the art. Like reference numerals refer to like elements throughout.
(26) As used herein, “and/or” means any one or more of the items in the list joined by “and/or.” Further, as used herein, the term “exemplary” means serving as a non-limiting example, instance, or illustration. Moreover, as used herein, the term, for example, or “e.g.,” introduces a list of one or more non-limiting examples, instances, or illustrations.
(27) Referring now to the figures, there is illustrated a firearm system, generally designated as reference number 1000, in accordance with one embodiment described herein.
(28) Turning now to specific components, a firearm system (1000) can have a receiver assembly (1100). As illustrated in
(29) The upper receiver (1100) can comprise an indexing slot (1112) on at least one end, the indexing slot (1112) being operable to receive a gas cylinder (1260). The indexing slot (1112) can be shaped in such a manner that the gas cylinder (1260) can be inserted in a limited number of orientations, and such that when the gas cylinder (1260) is indexed or rotated after insertion into the indexing slot (1112), it is firmly locked into place with the upper receiver (1110). The upper receiver (1110) can further include a barrel receiving recess (1113) configured to receive a barrel (1800). In some cases, the barrel receiving recess (1113) can be threaded in order to permit the barrel (1800) to be secured once inserted, as illustrated in
(30) The upper receiver (1110) can have one or more integrated tracks (1111a, 1111b) in order to permit the upper receiver (1110) to be slidably coupled with additional components of the firearm system (1000), such as an upper receiver cover (1130). The upper receiver (1110) can also include a plurality of interior tracks (1117a, 1117b, 1117c, 1117d) configured to receive components such as a bolt assembly (1300). The upper receiver (1110) can further include a plurality of pivot holes (1114) configured to receive a bolt, screw, or pin (1124) when the firearm system (1000) is assembled. As illustrated in
(31) A takedown latch (1140) as illustrated in
(32) An upper receiver incorporating such features as discussed above facilitates a more rigid structure potentially leading to increased accuracy of the firearm system (1000) and lower production costs, due to fewer discrete parts and reduced assembly time. In an implementation as discussed herein, the effect of gas pressures on moving parts, as well as pressures from expanding metal as the firearm heats up during use, could potentially have reduced effect on the degradation of accuracy. Also, an implementation constructed as discussed herein could potentially experience relatively less harmonic vibration disturbances, increased accuracy, and also less warpage in the upper receiver rails due to stress and/or heat during operation. Also, an implementation constructed as discussed herein could include the incorporation of the feed ramp into the upper receiver, which may reduce assembly time of the firearm, and therefore potentially costs, and facilitates placement of the feed ramp in a desirable position for loading rounds, with the potential benefit of increasing the firearm's reliability as well as simplifying field maintenance.
(33) Receiver assemblies (1100) can comprise a lower receiver (1120) as illustrated in
(34) Thus the present design facilitates the contact area between the upper and lower receivers and mechanically locks them together, which may provide increased strength to the overall design as a unit, as well as potentially reducing harmonic disturbances from vibrations transmitted through the upper and lower receivers. It also reduces the likelihood of an “open” firearm from being “closed” with improper alignment, due to error or mechanical damage (such as a damaged hinge pin,) and in that way serves as an added safety feature, in addition to increasing strength, reliability and accuracy.
(35) Receiver assemblies (1100) can further comprise a rear trunion (1150). A rear trunion (1150) can be adapted to receive a stock (1400). In some implementations, a rear trunion (1150) can be adapted to accommodate conventional stocks (1400). For example, stocks (1400) which can be suitable for mating with the rear trunion (1150) can include folding, collapsing, and/or recoil absorbing stocks. The rear trunion (1150), as illustrated in
(36) Receiver assemblies can be adapted or configured to receive an ambidextrous safety assembly (2000) which can be operated from either a left or right side of the firearm system (1000) to select between a firing position and a safe position. Such an ambidextrous safety can comprise a first safety selector (2010) integral to a safety pin (2030) and a second safety selector (2020) separate from the safety pin (2030). The safety assembly (2000) can be connected to or in mechanical combination with a trigger assembly (1700).
(37) Firearm systems can further comprise a gas assembly (1200). As shown in
(38) As previously mentioned, the propellant gas from firing a round of ammunition can pass into the gas block (1230) and subsequently into the gas tube (1260). The gas tube (1260) has an anterior side (1262) and a posterior side (1261). The gas tube (1260) can be secured into the firearm system (1000) by sliding the anterior side (1262) through the second cylindrical receiver (1237b) and resting the posterior side (1261) in the upper receiver (1110). The gas tube (1260) can be slightly beveled on at least one portion such that the gas cylinder (1260) is only insertable in a particular predetermined orientation. In such an implementation, the gas tube (1260) can then be rotated until it locks into the upper receiver (1110) by one or more lugs (not shown). A roll pin (1235), plunger (1234), and plunger spring (1232) can then be inserted into the gas tube (1260), thereby securing the cylinder in place at the upper receiver (1110). In such implementations, the cylinder can be free-floating at the gas block, thereby eliminating transfer of pressure from moving parts or from metal parts which may expand as a result of heat generated by firing the firearm system (1000). The plunger spring (1232) allows the plunger (1234) to be spring-biased, and can correspond to an indentation in the gas throat (1210) which can be secured on the anterior side (1262) to prevent the gas tube (1160) from being indexed unintentionally after placed in the lock position.
(39) The gas system (1200) can further comprise a gas valve (1220) mounted in the gas tube (1260) at the gas throat (1210) at the anterior side (1262). The valve (1220) can be indexable and can include a plurality of holes or recesses (1221) which correspond to a plurality of holes or recesses (1211) in the throat (1210). In implementations where the valve (1220) is indexable, the valve (1220) can provide multiple positions to allow relatively greater and lesser amounts of propellant gasses to enter the gas tube (1260) from the barrel (1800). To provide indexability, the valve (1220) may comprise a raised profile (1222) that acts as a “key” for insertion which couples with an indented profile (1212) and can be turned or twisted. Ridges (1223) provide indication to an operator during turning or twisting of the valve (1220) in order to indicate when a particular gas position has been reached. For example, the gas system (1200) can be operated in a manner that provides a “high”, “low” and/or “off” or “closed” positions with varying propellant gas levels. In an “off” or “closed” position, the valve prevents any gas from being transferred into the gas tube (1260), in which case the firearm system (1000) can operate by manual cycling as a repeater rather than by semi-automatic cycling.
(40) The gas system (1200) can further comprise a piston (1240) having a notch (1240a) disposed therein and a piston head (1240b) at an end distal the notch (1240a), piston roll pin (1241), spring washer (1242), and recoil spring (1250). The recoil spring (1250) can be disposed in the gas tube (1260), and can be fastened to the piston (1240) by the spring washer (1242) and piston roll pin (1241), the piston roll pin (1241) being inserted into a recess in the piston (1240). The piston (1240) can operate as a guide for the recoil spring (1250). In such embodiments, the recoil spring can be disposed forward of the bolt assembly (1300).
(41) Full assembly of the gas system (1200) can comprise mounting the gas block (1230), inserting the gas tube (1260) and indexing the gas tube (1260), locking the gas tube (1260) into the upper receiver (1110), inserting the piston (1240) and recoil spring (1250) into the gas tube (1260) and inserting and indexing the gas valve (1220). This potentially significantly increases the accuracy of the firearm. A spring loaded plunger on the gas block serves to keep the cylinder and gas valve properly indexed in locked position. In some implementations, the gas piston (1240) can comprise, consist, or consist essentially of a lightweight material. The gas piston (1240) can further comprise a slot or indentation (1240a) proximal to a first end, and can further comprise a piston head (1240b), widened plug, or stopper geometry on a second end distal to the first end.
(42) Firearm systems (1000) can further comprise a bolt assembly (1300) as illustrated in
(43) The bolt assembly (1300) can comprise a charging handle (1310) which can lock the gas piston (1240) to the bolt carrier (1330). In some implementations, the charging handle (1310) is ambidextrous, and can be inserted from either a left or right side of the firearm system (1000) in order to lock the gas piston (1240) to the bolt carrier (1330). Further, the charging handle can operate as a type of locking pin and, when keyed into place, can fasten the piston (1240) to the bolt carrier (1330) without threads or welds of any kind. To this end, the charging handle (1310), as illustrated in the schematic representation in
(44) Firearm systems (1000) can further comprise ambidextrous safety (2000) which can be operated from either a left or right side of the firearm system (1000) to select between a firing position and a safe position. As shown in
(45) The foregoing bolt assembly or system design permits ejection of a spent case of a round of ammunition with a spring-loaded plunger located in the bolt face, which ejects the case as soon as the case mouth clears the chamber on extraction. Such a design can permit successful ejection even in the event of an incomplete cycle without necessity to clear the spent case from the action of the firearm system.
(46) Other components may be present in a firearm system (1000) described herein, such as a trigger assembly (1700). A trigger assembly can comprise, consist, or consist essentially of a trigger guard (1710), a disconnector (1720), a trigger (1730), a hammer (1740), a hammer spring (1750), a trigger pin and hammer pin (1760), a barrel pin (1770), and/or a retaining or locking plate (2040). A disconnector (1720) can be operable to prevent the trigger assembly (1700) from being held in a firing position after a single actuation of the trigger (1730), thereby preventing fully automatic operation of the firearm system (1000). A retaining or locking plate (2040) can be adapted to retain pins, bolts, or the like into a fully assembled position.
(47)
(48) Locking plate (2040) can comprise or be formed from any material not inconsistent with the objectives of the present invention. In some embodiment, all or a portion of a locking plate (2040) is deformable. In such embodiments, a locking plate (2040) can be formed of a material that is elastically deformable so that one or more portions of a locking plate (2040), such as locking finger (2043) can be bent, twisted, or otherwise deformed and return to a predetermined form such as the implementation of
(49) In some implementations, firearm systems (1000) described herein can further comprise or include a magazine latch assembly (2050). A magazine latch assembly (2050) can comprise or include any components arranged in any manner not inconsistent with the objectives of the present invention. For example, in some embodiments, a magazine latch described herein can provide one or more contact or engagement surfaces adapted or configured to retain or engage a variety of magazine shapes, sizes, and/or orientations. A magazine latch assembly (2050), in some implementations, can include a magazine latch (2051), a spring-like member (2057), and a latch locking pin (2054). Further, in some embodiments, a latch locking pin (2054) can be adapted or configured to permit removable installation of the magazine latch assembly (2050). For example, a latch locking pin can define a recess (2055) disposed therein adapted to receive a clipping member (2056).
(50) Turning now to specific components of a magazine latch assembly described herein, a magazine latch assembly (2050) can comprise or include a magazine latch (2051). A magazine latch, in some implementations, can comprise or include an enlarged flat engagement surface (2052). As illustrated in
(51) Moreover, magazine latch assemblies (2050) described herein can comprise or include a latch locking pin (2054). In some implementations, the latch locking pin (2054) can be a rivet, bolt, or other single-use or permanent fastener. In other cases, however, the latch locking pin (2054) can be adapted to be removable and/or reusable. One such implementation is illustrated in
(52) As illustrated in
(53) A magazine latch assembly (2050), in some implementations, further comprises a spring or spring-like member (2057). In some cases, the spring or spring-like member (2057) can have a central axis about which a spring is coiled. The central axis can define a recess having a diameter adapted or configured to receive the latch locking pin (2054). As illustrated in
(54)
(55) Unless otherwise noted herein, other construction and/or operation details of one or more implementations of firearm system (1000) may be generally similar to that of standard AK-47 rifles, which are known to those of skilled in the art, and, accordingly, such details are not set forth herein in the interest of brevity and conciseness.
(56) Various embodiments of the invention have been described in fulfillment of the various objects of the invention. It should be recognized that these embodiments are merely illustrative of the principles of the present invention. Numerous modifications and adaptations thereof will be readily apparent to those skilled in the art without departing from the spirit and scope of the invention.