Harmonic distribution radial piston hydraulic machine
11067066 · 2021-07-20
Assignee
Inventors
- Anté Bozic (Verberie, FR)
- Nicolas Ternoy (Verberie, FR)
- Christophe Gouzou (Verberie, FR)
- Sébastien Gonzalez (Verberie, FR)
- Bamdad-Soufi Djahanchah (Verberie, FR)
Cpc classification
F03C1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0472
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/0452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0435
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/1071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/0452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/247
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The hydraulic machine includes a cam and a cylinder block with pistons co-operating with cam lobes, each of which has two ramps extending between top and bottom dead center arcs. The cylinders are connected in alternation to a feed and to a discharge, in sequences separated by switchover stages including an isolation stage during which they are isolated relative to the feed and discharge main ducts. The angular position of the start or of the end of at least one first isolation stage relative to the corresponding dead center arc is different from the angular position of the start or of the end of at least one second isolation stage relative to its corresponding dead center arc, both of these dead center arcs being top dead center arcs or both of them being bottom dead center arcs.
Claims
1. A hydraulic machine having radial pistons and comprising a cam and a cylinder block that rotate relative to each other about an axis of rotation, the machine having a first and a second main duct respectively for feed and discharge or discharge and feed of hydraulic fluid, the cylinder block having multiple radial cylinders connected to communication orifices of the cylinder block, there being a communication orifice for each cylinder of the multiple of cylinders, the radial pistons mounted to slide in the cylinders and co-operating with the cam, said cam having a plurality of lobes, each lobe having two ramps, each ramp of each lobe extending between a top dead center arc and a bottom dead center arc, the machine further comprising a fluid distributor for connecting the communication orifices to the first or the second main duct in sequences, the fluid distributor being constrained not to rotate relative to the cam, each sequence of connecting any one particular communication orifice to the first or second main duct comprising a first connection stage during which the particular communication orifice is connected to the first main duct and a second connection stage during which said particular communication orifice is connected to the second main duct, the first and second connection stages being separated by a switchover stage, the switchover stage comprising, in succession, for each cylinder, closing a connection of a selected communication orifice to one of the first and second main ducts, isolating in an isolation stage the selected communication orifice from the two main ducts, thereby defining multiple isolation stages with one isolation stage associated with each cylinder, and opening a connection of the selected communication orifice to the other one of the first and second main ducts, wherein the selected communication orifice is the communication orifice of a particular cylinder, and each stage of the multiple isolation stages taking place while the piston mounted in the particular cylinder is bearing on a particular top dead center arc or bottom dead arc, which is defined as being the dead center arc that is associated with the isolation stage, an angular position of a start or of an end of any particular isolation stage relative to the particular dead center arc that is associated with said particular isolation stage being defined as being the angular difference between said start or said end and the bisector of the angle covered by said particular dead center arc that is associated with said particular isolation stage; wherein an angular position of the start or the end of a first isolation stage of the multiple isolation stages relative to the dead center arc that is associated with the first isolation stage is different from an angular position of the start or the end of a second isolation stage of the multiple isolation stages relative to the dead center arc that is associated with said second isolation stage during one revolution cycle of the machine, and wherein the dead center arcs associated with said first isolation stage and said second isolation stage are both one of top dead center arcs and bottom dead center arcs.
2. The machine according to claim 1, wherein, there is an isolation stage associated with each particular switchover stage and for each particular switchover stage, the difference between the angular position of the start of the isolation stage of the particular switchover stage and the start of the dead center arc that is associated with said isolation stage of the particular switchover stage, and the difference between the angular position of the end of the isolation stage of the particular switchover stage and the end of said dead center arc that is associated with said isolation stage of the particular switchover stage is not less than 1/20.sup.th of the angle covered by said dead center arc.
3. The machine according to claim 1, wherein, there is an isolation stage associated with each particular switchover stage and for each particular switchover stage, the length of an arc between the angular position of the start of the isolation stage of a particular switchover stage and the start of the dead center arc that is associated with said isolation stage of the particular switchover stage, and the length of arc between the angular position of the end of the isolation stage of the particular switchover stage and the end of said dead center arc that is associated with said isolation stage of the particular switchover stage are not less than 0.1 mm.
4. The machine according to claim 1, wherein an absolute value of the difference between the angular positions of the start or of the end of the first isolation stage and the second isolation stage is not less than 1/20.sup.th of the angle covered by the smaller of the dead center arcs that are associated with the first isolation stage and the second isolation stage.
5. The machine according to claim 1, wherein the difference between angular positions of the start or of the end of the first isolation stage and the second isolation stages covers an arc having a length not less than 0.1 mm.
6. The machine according to claim 1, wherein the fluid distributor is provided with distribution orifices adapted to be connected to either one of the main ducts and for being successively in register with the communication orifices of the cylinder block while the cylinder block and the cam are rotating relative to each other, each distribution orifice corresponding to one of the ramps of the cam.
7. The machine according to claim 6, wherein the first isolation stage and the second isolation stage utilize the communication orifice of the same cylinder, the angular position of the start or of the end of the first isolation stage that takes place while the piston mounted in the same cylinder is bearing against a first dead center arc being offset relative to the angular position of the start or of the end of the second isolation stage that takes place while the piston mounted in said same cylinder is bearing against a second dead center arc different from the first dead center arc, and wherein, with the first and second dead center arcs being respectively situated at one end of a first ramp and at one end of a second ramp, the position of the distribution orifice corresponding to the first ramp and the position of the distribution orifice corresponding to the second ramp are at a first offset relative to each other, which positions are relative to the bisectors of the angles covered by the respective ramps.
8. The machine according to claim 7, wherein, with the first and second ramps being respectively ramps of a first cam lobe and of a second cam lobe, the position of the distribution orifice corresponding to the other ramp of the first cam lobe, and the position of the distribution orifice corresponding to the other ramp of the second cam lobe are, relative to each other, at the same offset as the first offset, which positions are relative to the bisectors of the angles covered by the respective other ramps.
9. The machine according to claim 1, wherein the first isolation stage and the second isolation stage utilize the communication orifice of the same cylinder, the angular position of the start or of the end of the first isolation stage that takes place while the piston mounted in the same cylinder is bearing against a first dead center arc being offset relative to the angular position of the start or of the end of the second isolation stage that takes place while the piston mounted in said same cylinder is bearing against a second dead center arc different from the first dead center arc.
10. The machine according to claim 1, wherein the first and second isolation stages utilize the same dead center arc, the angular position of the start or of the end of the first isolation stage that takes place while a piston mounted in a first cylinder of the multiple of cylinders is bearing against the same dead center arc being offset relative to the angular position of the start or of the end of the second isolation stage that takes place while the piston mounted in a second cylinder of the multiple of cylinders that is different from the first cylinder of the multiple of cylinders is bearing against said same dead center arc.
11. The machine according to claim 10, wherein the communication orifices of the first and second cylinders have different configurations relative to the respective axes of said first and second cylinders.
12. The machine according to claim 1, wherein the angular position of the start or of the end of a third isolation stage of the multiple isolation stage is different from the angular position of the start or of the end of the first and second isolation stages are different, with different values of at least one of parameters chosen from among the amplitude of the first, second and third isolation stages and the angular offsets of the positions of the starts or ends of the first, second and third isolation stages being distributed between said first, second and third isolation stages, the different values being fewer in number than the number of said first, second and third isolation stages.
13. The machine according to claim 1, wherein the angular position of the start or the end of the third isolation stage is different from the angular position of the start or of the end of the first and second isolation stages, so that the angular positions of the starts or the ends of said first, second and third isolation stages have angular offsets relative to each other, these angular offsets having the same absolute value and having different directions.
14. The machine according to claim 1, wherein, for the first and second isolation stages in which the angular positions of the starts or ends of strokes are different, the offsets are in the same direction.
15. The machine according to claim 1, wherein the angular positions of the starts or ends of the third isolation stage is different from the angular position of the start or of the end of the first and second isolation stages, said different angular positions of the starts or ends of said first, second and third isolation stages taking place while the pistons mounted in the various cylinders are bearing on the same dead center arc are different and thus have angular offsets relative to one another, the values of these angular offsets between said isolation stages being different.
16. The machine according to claim 1, wherein edges of at least some of the communication orifices are provided with notches.
17. The machine according to claim 1, wherein the pistons comprise at least one group of affiliated pistons for which, during a cycle of relative rotation of the cylinder block and of the cam, there is at least one simultaneous situation during which said affiliated pistons co-operate with identical cam lobes and throughout their co-operation with said identical cam lobes, in identical positions relative to said cam lobes, and wherein, for each of said identical cam lobes with which the affiliated pistons of said group co-operate, the angular positions of the starts and of the ends of each isolation stage relative to the dead center arcs of said lobes that are associated with each isolation stage are identical.
18. The machine according to claim 1, wherein the pistons comprise at least one group of affiliated pistons for which, during a cycle of relative rotation of the cylinder block and of the cam, there is at least one simultaneous situation during which said affiliated pistons co-operate with identical cam lobes and throughout their co-operation with said identical cam lobes, are in identical positions relative to said cam lobes, and wherein, for each of said identical cam lobes with which the affiliated pistons of said group co-operate, the angular positions of the starts and of the ends of each isolation stage relative to the dead center arcs of said lobes that are associated with each isolation stage are offset.
19. The machine according to claim 1, having a plurality of operating cylinder capacities corresponding to sub-machines all in simultaneous fluid communication with the same main ducts, wherein the pistons comprise at least two groups of affiliated pistons for which, during a cycle of relative rotation of the cylinder block and of the cam and in at least one configuration said affiliated pistons co-operate with identical cam lobes, throughout their co-operation with said identical cam lobes, in identical positions relative to said cam lobes, said two groups of affiliated pistons comprising a group of affiliated pistons from within the same sub-machine, and a group of affiliated pistons from among different sub-machines, and wherein, for each of the identical cam lobes with which affiliated pistons from within the same sub-machine co-operate, the angular positions of the starts and ends of each isolation stage relative to the dead center arcs of the lobes that are associated with each isolation stages are identical, while, for each of the identical cam lobes with which affiliated pistons from among different sub-machines co-operate, the angular positions of the starts and ends of each isolation stage relative to the dead center arcs of said lobes that are associated with each isolation stage are offset.
20. The hydraulic machine according to claim 1, wherein at the top dead center arc, the radial distance from the cam to the axis is at a maximum and that, at the bottom dead center arc, the radial distance from the cam to the axis is at a minimum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention can be well understood and its advantages appear more clearly on reading the following detailed description of embodiments that are shown by way of non-limiting example.
(2) The description refers to the accompanying drawings, in which:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DESCRIPTION OF THE INVENTION
(11)
(12) Naturally, the invention is not limited to hydraulic machines having stationary casings, but rather it is also applicable to hydraulic machines having rotary casings and that are well known to the person skilled in the art.
(13) The portion 2C of the casing is closed axially by a radial plate 2D that is also fastened by bolts. An undulating reaction cam 4 is formed on the portion 2B of the casing.
(14) The machine further comprises a cylinder block 6 that is mounted to rotate about an axis 10 relative to the cam 4, and that has a plurality of radial cylinders 12 suitable for being fed with fluid under pressure, and inside which the radial pistons 14 are mounted to slide. The cylinder block is thus the rotor of the machine.
(15) The cylinder block 6 rotates a shaft 5, which co-operates with it via fluting 7. This shaft carries an outlet flange 9.
(16) The machine further comprises an internal fluid distributor 16 that is secured to the casing so that it is prevented from moving in rotation about the axis 10. Between the distributor 16 and the inside axial face of the portion 2C of the casing, distribution grooves are formed, respectively a first groove 18, a second groove 19, and a third groove 20. The distribution ducts of the distributor 16 are organized into a first group of ducts that, like the duct 21, are all connected to the groove 18, a second group of ducts (not shown) that are connected to the groove 10, and a third group of ducts that, like the duct 22, are connected to the groove 20. The first groove 18 is connected to a first main duct 24 to which all of the distribution orifices of the distribution ducts of the first group, such as the orifice 21A, are thus connected. The third groove 20 is connected to a second main duct 26 to which all of the distribution orifices of the distribution ducts of the third group, such as the orifice 22A of the duct 22, are thus connected.
(17) Depending on the direction of rotation of the rotor (in this example, the cylinder block) of the machine, the main ducts 24 and 26 are respectively a fluid discharge duct and a fluid feed duct, or vice versa.
(18) The distribution ducts open out in a distribution face 28 of the distributor 16, which face bears against a communication face 30 of the cylinder block, these two faces being perpendicular to the axis 10. Each cylinder 12 has a cylinder duct 32 that opens out in said communication face so that, while the cylinder block and the cam are rotating relative to each other, the cylinder ducts come into communication in alternation with the distribution ducts of the various groups.
(19) The machine of
(20) The radial section view of
(21) For example, as shown in
(22) The situation shown in
(23) When the cylinder block is rotating relative to the distributor in the rotation direction R1 indicated in
(24) Insofar as the cam and the distributor are constrained not to rotate relative to each other, the position of each distribution orifice relative to the lobes of the cam is fixed.
(25) Each lobe of the cam 4 is provided with two ramps 50A and 50B, each of which has a convex region and a concave region.
(26) Considered in the rotation direction R1, the ramp 50A is an upward ramp and the ramp 50B is a downward ramp, the cylinders being connected to the fluid feed when their pistons co-operate with an upward ramp, and being connected to the fluid discharge when their pistons co-operate with a downward ramp.
(27) A distribution orifice is affiliated with each ramp of the cam. An angular correspondence therefore exists between each distribution orifice and a ramp of the cam. Although the distribution orifices are not in the same radial plane as the cam,
(28) This configuration is the configuration of the distribution orifices in a machine of the above-mentioned type, in which the isolation stages are not offset or, at least, not offset by the cam.
(29) For a clearer understanding of the notion of isolation stage, reference is made to
(30) By way of simplification, a description follows of offsetting of a distribution orifice, with a distribution orifice centered on the bisector of the corresponding cam lobe being taken as the reference distribution orifice.
(31)
(32)
(33) Considering
(34) With the cylinder block turning in the direction R2, the piston in question (the piston that slides in the cylinder for which the various positions, 32A1, 32A2, and 32A3, of the communication orifice 32A are shown in
(35) Then, the piston comes into contact with the top dead center arc PH and a switchover stage then takes place during which the connection from the communication orifice 32A to the distribution orifice 21A is closed, and then during which an isolation stage takes place in which the communication orifice is isolated from any distribution orifice, and then during which the connection from the communication orifice 32A to the distribution orifice 23A that corresponds to the ramp 50A is opened.
(36) Then, the piston is in contact with the downward ramp 50A during a connection stage in which the communication orifice is connected to the discharge main duct, via the distribution orifice 23A.
(37) Then, the piston comes into contact with the bottom dead center arc PB and a new switchover stage then takes place during which the connection from the communication orifice 32A to the distribution orifice 23A is closed, and then during which an isolation stage takes place in which the communication orifice is isolated from any distribution orifice, and then during which the connection from the communication orifice 32A to the distribution orifice 21A that corresponds to the upward ramp 50B′ of the following lobe is opened.
(38) More precisely, when the communication orifice 32A is in the position 32A1, the piston is in contact with the top dead center arc PH and this communication orifice is isolated from any distribution orifice; this is then during the isolation stage. It can be seen that, in this position, the orifice 32A is separated from the tip of the notch 54B of the orifice 23A by an angular distance α1, e.g. of about 1°, and that it is also separated from the notch 54B of the preceding distribution orifice 21A, in this example by the same angular distance α1. While the cylinder block is rotating relative to the distributor in the direction R2, the communication orifice 32A gradually comes to cover the distribution orifice 23A, starting with its notch 54B. In this example, once it fully covers the orifice 23A, the communication orifice is in its position 32A2 and its outline forms a circle that passes through the ends of the notches and that has its center on the bisector B of the angle covered by the ramp 50A.
(39) While the rotation in the direction R2 continues, the communication sectional area decreases and the communication orifice ultimately leaves the separation portion B1 of the distribution orifice 23A via its notch 54A.
(40) With the rotation continuing, the communication orifice reaches a position 32A3 in which it no longer communicates with any distribution orifice 23A, by being separated from said distribution orifice 23A and from the following distribution orifice in the rotation direction R2 by angular distances α1.
(41) In
(42)
(43) In the variant shown in
(44)
(45) Thus, returning to
(46) Thus, the angular range available for achieving the offset with relation to a dead center angle that may also be termed “maximum offset latitude” (Lmo) satisfies the condition (i):
Lmo≤2αH−αd−αf−αS (i)
it being recalled that αi=2αH−αd−αf.
(47) Naturally, a similar condition is valid for a bottom dead center arc, by replacing αH, which is the half angular range covered by a top dead center arc, with αB, which is the half angular range covered by a bottom dead center arc.
(48) It is thus possible, in accordance with the invention, to offset the start and/or the end of the isolation stage, provided that said start and said end lie within the angular range αi minus αS. This is what is shown in
(49) In
(50) As indicated above, the angular differences ad and of are optionally not less than 1/20.sup.th of the angle 2αH or 2αB covered by the dead center arc in question. Similarly, the safety range αS corresponding to the minimum value of the angle covered by the isolation stage is optionally not less than 1/20.sup.th of the angle 2αH or 2αB.
(51) In the meaning of this description, the angular position of the start or of the end of an isolation stage relative to the dead center arc connected to that isolation stage is defined as being the angular difference between said start or said end and the bisector of the angle covered by the dead center arc connected to said isolation stage. With reference to
(52) For example, three possible offset indices can be provided: −1, 0, and +1. The offset index 0 corresponds to synchronized pistons, e.g. all as shown in
(53) The offsets shown in
(54) In order to obtain a cam offset, it is the distribution orifices that are offset relative to one another. Thus, in
(55) Naturally, for piston offsetting, depending on the number of pistons included in the machine, it is possible to have a higher or a lower number of offset values, and to assign the various values randomly to the various positions, or pseudo-randomly, e.g. by the PRBS method, or indeed incrementally, the pistons following one another in the rotation direction having offsets that increase, starting from a first piston, as shown in
(56)
(57)
(58) As indicated above, each communication orifice is the communication orifice of a cylinder in which a piston slides, so that each communication orifice corresponds to a piston. In this machine, pistons are said to be “affiliated”. During a cycle of relative rotation of the cylinder block and of the cam, such affiliated pistons all find themselves in the same position relative to the cam lobes with which they are co-operating at any given time. This makes it possible to balance the radial forces exerted on the cam. For example, in this example, nine pistons corresponding to the nine communication orifices are distributed into three groups of affiliated pistons, a first group comprising the pistons 14A, 14D, and 14G corresponding to the orifices 132A, 132D, and 132G, the second group comprising the pistons 14B, 14E, and 14H corresponding to the orifices 132B, 132E, and 132H, and the third group comprising the pistons 14C, 14F, and 14I corresponding to the orifices 132C, 132F, and 132I.
(59) For example, these pistons can remain affiliated throughout a rotation cycle, i.e. throughout the cycle each of them remains in the same relative position relative to the cam lobe with which it is co-operating at any given time, which assumes that all of the cam lobes are identical. It is also possible to have affiliated pistons that vary from one cam lobe to another, e.g. at a given time, three affiliated pistons co-operating with analogous cam lobes are all in the same relative position relative to the cam lobes in question, and then, when they go into the following cam lobe, other pistons are affiliated.
(60) The machine diagrammatically shown in
(61) Thus, if, in parallel, no cam offset is implemented, the affiliated pistons have the same angular positions for starting and ending the isolation stages relative to the dead center arcs of the lobes associated with the isolation stages, throughout their co-operation with the cam. As indicated above, the affiliated pistons may be identified as such only from the point of view of them co-operating with a group of identical cam lobes during a portion of the rotation cycle, and, in such a situation, what is described above makes it possible to ensure that the starts and the ends of the isolation stages are the same when the affiliated pistons co-operate with the dead center arcs of said identical cam lobes.