Bagging machine and method
11066202 ยท 2021-07-20
Assignee
Inventors
Cpc classification
B65B43/267
PERFORMING OPERATIONS; TRANSPORTING
B65B59/003
PERFORMING OPERATIONS; TRANSPORTING
B65B61/12
PERFORMING OPERATIONS; TRANSPORTING
B65B51/26
PERFORMING OPERATIONS; TRANSPORTING
B65B61/025
PERFORMING OPERATIONS; TRANSPORTING
B65B7/02
PERFORMING OPERATIONS; TRANSPORTING
B65B59/02
PERFORMING OPERATIONS; TRANSPORTING
B65B67/02
PERFORMING OPERATIONS; TRANSPORTING
B65B43/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B43/12
PERFORMING OPERATIONS; TRANSPORTING
B65B59/02
PERFORMING OPERATIONS; TRANSPORTING
B65B59/00
PERFORMING OPERATIONS; TRANSPORTING
B65B7/02
PERFORMING OPERATIONS; TRANSPORTING
B65B51/26
PERFORMING OPERATIONS; TRANSPORTING
B65B43/30
PERFORMING OPERATIONS; TRANSPORTING
B65B61/02
PERFORMING OPERATIONS; TRANSPORTING
B65B61/12
PERFORMING OPERATIONS; TRANSPORTING
B65B67/02
PERFORMING OPERATIONS; TRANSPORTING
B65B51/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A product bagging assembly and method of manipulating a web material bag that is operable to create a bag opening that is greater than six inches and which is operable without substantially detracting from product throughput associated with use and operation of the product bagging assembly. In a preferred embodiment, the bag opening/closing assembly includes a first actuator and a second actuator that are connected to one another such that a position of one of the actuators can be manipulated by operation of the other actuator. The product bagging assembly can be provided as a kit configured for plug and play operation with previously provided bag and product delivery systems.
Claims
1. A product bagging system comprising: a bag feed system configured to communicate a presented bag from a sequence of connected bags to a loading area; a bag open assembly comprising one or more bag opening devices configured to engage a front facing side of the presented bag and being movable: away from the loading area to a bag open position in which the bag opening devices engage and pull the front facing side to, and retain the front facing side in, an open configuration spaced from the opposite side to define a bag loading opening between the front facing and opposite sides, which loading opening extends along at least a portion of an edge of the presented bag, and toward the loading area to a bag closed position in which the bag open assembly places the front facing side against the opposite side of the presented bag; and a first actuator and a second actuator cooperatively operable to move the bag open assembly between the bag open position and the bag closed position, wherein operation of the second actuator manipulates a position of the first actuator relative the loading area.
2. The product bagging system of claim 1, wherein the bag open assembly further comprises a pressure plate configured to apply pressure to the front facing and opposite sides of the bag to press the front facing and opposite sides against each other in the bag closed position for sealing closed the opening.
3. The product bagging system of claim 1, wherein the first actuator and the second actuator have different stroke lengths.
4. The product bagging system of claim 1, wherein the bag open assembly is movable relative to the loading area a distance greater than seven inches.
5. The product bagging system of claim 4, wherein the bag open assembly is movable at least 10 inches between the bag closed position and the bag open position.
6. The product bagging system of claim 2, further comprising a heating element that is selectively exposed to the loading area for sealing a bag in the bag closed position.
7. The product bagging system of claim 1, wherein the first actuator is one of a pair of first actuators and the second actuator is one of a pair of second actuators that are arranged at opposite longitudinal end areas of the loading area.
8. The product bagging system of claim 1, wherein the bag feed system is associated with a bag loading station, and wherein the sequence of connected bags is provided in a continuous roll arrangement in the bag loading station.
9. The product bagging system of claim 2, further comprising a chassis, wherein the pressure plate is supported on a carriage that is movable relative to the chassis, wherein operation of the first actuator moves the pressure plate relative to the carriage and operation of the second actuator moves the carriage relative to the chassis such that operation of the first actuator and operation of the second actuator can each independently affect a position of the pressure plate relative to the chassis.
10. The product bagging system of claim 9, wherein the first actuator is operable to move the pressure plate in relation to the carriage in directions towards the bag open and bag closed positions, and wherein the second actuator is operable to move the carriage in the bag opening and closing direction independent of movement of the pressure plate relative to the carriage responsive to the first actuator.
11. The product bagging system of claim 1, wherein the second actuator includes a housing that is secured to a frame that underlies the bag feed system.
12. The product bagging system of claim 1, wherein the one or more bag opening devices comprises one or more of the following to pull and retain the front facing side of the presented bag in the open configuration: suction devices configured to engage the front side of the presented bag; one or more fingers rotatable into the opening of the presented bag; or a combination thereof.
13. The product bagging system of claim 2, further comprising a sealing assembly, wherein the pressure plate is configured to compress the presented bag against a sealing assembly to seal the presented bag after a product has been disposed in the presented bag.
14. The product bagging system of claim 1, wherein the one or more bag opening devices are further configured to engage an inner surface of the front facing side of the presented bag to pull and retain the front facing side in the open configuration.
15. The product bagging system of claim 12, wherein the bag opening devices hold the front facing side of the presented bag in tension in the open configuration when the bag open assembly is in the open position.
16. The product bagging system of claim 1, further comprising a plurality of the bags, which bags are connected in series by lines of perforations.
17. The product bagging system of claim 3, further comprising a control system configured to selectively operate the first actuator and second actuator to manipulate the position of the first actuator and second actuator relative to the loading area.
18. The product bagging system of claim 17, wherein the control system is programmable to achieve a desired stroke length of the first actuator and/or the second actuator.
19. The product bagging system of claim 2, wherein the first and second actuators are operatively stacked such that operation of the second actuator manipulates the position of the first actuator independent of operation of the first actuator, and wherein the first and second actuators extend in different directions from each other.
20. The product bagging system of claim 19, wherein the first and second actuators are connected to extend in opposite directions from each other.
21. The product bagging system of claim 2, wherein the actuators are connected to each other such that the first actuator is activated in extension and the second actuator is activated in retraction to move the bag open assembly to from the bag open position to the bag closed position.
22. The product bagging system of claim 2, further comprising a chassis, wherein: the first and second actuator each has a first end a second end that are moved with respect to each other upon activation of the respective actuator; the first end of the first actuator is connected to the pressure plate; the second end of the first actuator is connected to the first end of the second actuator; the second end of the second actuator is connected to the chassis; and the actuators are oriented in different directions, such that extension of the first actuator and retraction of the second actuator move the bag open assembly to the bag closed position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings illustrate preferred embodiments presently contemplated for carrying out the present invention.
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DETAILED DESCRIPTION
(13) Referring to
(14) In one embodiment, a roll, which can be a continuous roll of plastic material bags, which may be partially perforated along intended tear or bag opening lines, is fed from roll loading station 26, up through a number of rollers associated with payoff system 24, to the printing station 28. In one embodiment, each bag, while in the continuous roll or folded arrangement of what will ultimately define multiple discrete product containing bags, is attached to the neighboring bags by perforations. Each bag is generally defined by a front side and a back side that are bounded by edges. One or more of the left side edges, right side edges, and bottom edges can be sealed and the top edge or area proximate thereto can be provided with an open or partially perforated top edge portion which can be selectively opened or severed during the product loading process and subsequently sealed to secure the packaged contents within the confines of a respective bag.
(15) In some configurations, the top of the rear or back portion of the bag is attached to the neighboring bag by the above described perforations. Disposed generally proximate the top of the front of the bag is a mouth or lip of the bag that is only attached to the rear portion of the bag at the right side and left side and is free to be manipulated as will be further discussed below. Alternatively, selectively tearable perforations can be formed proximate or at the top edge associated with the front and rear sides of a respective bag and severable to define a desired opening size and shape of each respective bag during product loading. It should, be appreciated that the description above is merely exemplary of a few of many web material containers useable with product bagging system 20.
(16) Regardless of the web material utilized, at the printing station 28, signage, such as a graphic associated with identification of the contents of a package, product or supplier designs such as a company's logo or trademark, as well as shipping information and/or instructions, for example fragile, is preferably printed directly on the bag or printed to a label adhered to a respective bag. After a portion of the web material or a respective label has been printed and/or adhered to a respective bag, a portion of the web material associated with forming a discrete product bag advances to product pass through 30 and is manipulated by operation of product bagging assembly 22 to open the respective bag to have a desired opening, throat, or mouth size and shape for receipt of respective product as described further below.
(17) Product bagging system 20 includes a control system 32, such as computer, that is configured to control the desired sequential operation of one or more of bag feeding system 20, payoff system 24, loading station 26, and/or printing station 28 to effectuate the desired respective operations thereof during a product packaging process. It is appreciated that control system 32 can be configured to receive operational instructions directly from user personnel, such as via a mouse, keyboard, touch screen, or other inputs such as flash drives and/or network connections. As disclosed further below, control system 32 may be programmed to determine how much stroke is available and/or needed from each set of actuators for any given bag opening width and, length desired. In one embodiment, control system 32 is pre-programmed with the available stroke for each set of actuators and configured to allow each set of actuators to be selected for use alone or in combination. Such a consideration reduces the user interaction required to effectuate operation of product bagging assembly 22 in a desired manner from various available product throughput configurations as disclosed further below.
(18) Still referring to
(19) Still referring to
(20) It is further appreciated that shroud 36 and chassis 34 can optionally cooperate with one another in a movable manner such that the guard can slide in and out in a direction aligned with the direction of bag introduction, as indicated by arrow 52, relative to one another to provide variable sized product pass through inlet 48 sizes based upon the size of products intended to be packaged. The ability to adjust shroud 36 relative to chassis 34 ensures that, when product is manually loaded, loading personnel are permitted as close as operational permitted relative to inlet 48 to provide an ergonomically desirable position of loading personnel across a range of usable product and bag sizes. Other means of providing an adjustable shroud 36 are envisioned and would not defeat the spirit of the invention.
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(22) Product bagging assembly 22 is configured to receive or cooperate with various bag manipulating structures to effectuate a desired opening, packaging, closing, and sealing of a respective empty and packaged product bag. Referring to
(23) A drive device 66, such as a motor, cooperates with shaft 62, to attain the desired orientation of guides 60, relative to a staging and loading process. One or more slots 68 associated with chassis 34 can be provided to accommodate a slideable cooperation of shaft 62 in bag opening and closing direction 52 relative to slot 44 to facilitate use of guides 60 throughout the loading process or use of a guide or guides having other shapes. Alternatively, it is appreciated that guides 60 could be biased out of interference with manipulation of bag opening assembly and deflectable in response to user interaction to tilt product into an underlying open bag. It is further appreciated that for some manual and many automated product packaging processes, guides 60 may be omitted or removed from product bagging assembly 22.
(24) As alluded to above, a bag opening assembly 70 is supported by a carriage 72 that is slideable relative to chassis 34 in directions 52. A pressure plate or cross member 74 supports one or more bag tensioning or opening devices 76, such as vacuum assist devices, configured to engage a front facing side of each respective bag. During packaging processes, cross member 74 moves in a closing direction 75 or toward slot 44 to engage bag and subsequently an opening direction 78 to effectuate separation of the alternate sides of a respective bag and thereby forming the opening or mouth associated with the underlying bag. It is appreciated that in some applications, air knife 43 may provide a sufficient open configuration for bags having a hysteresis capable of maintaining an open mouth orientation such that cross member 74 need not engage a respective bag. Commonly, only smaller sized bags are capable of such use of product bagging assembly 22.
(25) In one mode of operation, after a product has been disposed in a respective bag, cross member 54 returns toward slot 44 and compresses a respective bag 21 against a sealing assembly disposed proximate thereof. Before the pressure bar or cross member 54 retracts or disengages the top of a respective bag 21, conveyor 42 can operate in a reverse direction to tear perforations between discrete bags 21 associated with a roll 25 of bags to effectuate separation of a packaged bag 21 from the remaining web material. Once a packaged bag 21 is torn from the roll 25 of bags, cross member 74 can translate in an opening direction associated with product pass through 30 such that the packaged bag 21 drops out of the product bagging assembly. Understandably, other means are known in the industry for separating perforations or even bags, for example using a knife, pulling, pinching or burning, and the use of which would not defeat the spirit of the invention.
(26) When utilized, bag opening devices 76 can slideably cooperate with cross member 74 to achieve the desired positioning of opening devices 76 relative to discrete bags 21 delivered through slot 44. That is, devices 76 can be positioned nearer one another for smaller bags 21 and further from one another for larger bags 21. Bag opening assembly 70 can also include one or more optional tensioners or bag edge retainers 90 that are rotatable about an axis generally aligned with direction 52. Initial opening of a bag 21 can be effectuated by air knife 43 and/or the rotation of one or more fingers 92 associated with retainers 90 into the opening of a respective bag 21 during the opening, loading, and closing of a respective bag 21. Depending on the configuration of the utilized bags 21, fingers 92 and the translation of cross member 74 may cooperate with one another to form a desired bag mouth opening by separation of a partial opening perforation associated with the underlying bag 21. When used to effectuate such manipulation, fingers 92 and cross member 74 cooperate with one another to maintain a secure edge between the opposing faces of each respective bag 21.
(27) Depending on the operational packaging parameters, in some situations it may be preferred to have a wide, but narrow opening, a generally rectilinear or square shaped bag opening, or other bag opening shapes. Cross member 74 and fingers 92, or other finger orientations as described above and below, can each be adjusted to provide the desired bag opening shape. The fingers 92 could also be positioned laterally to help create the rear boundary or trapezoidal shapes associated with the bag openings. If suction mechanisms are utilized as bag opening devices 76, the suction mechanisms can be laterally set relative to shaft 62 to create the desired width of the bag opening. The exact distance between the guides 60 fingers 92, and suction mechanisms 76 can each be independently adjusted to create a bag opening having a desired shape associated with the size of the bag 21 utilized for various bag 21 sizes.
(28) In a preferred embodiment, retainers 80 are also translatable in directions 52 to provide securing of sides of the respective bag 21 that extends between slot 44 and cross member 74 defining the bag 21 opening and closing operations. Such a consideration allows each bag 21 to be presented with a generally taut edge associated with the mouth of a respective bag 21 and generation of flat bag edge during the closing and sealing processes. Understandably, such manipulations may only be utilized during operation of bagging assembly with larger bags 21 suitable to larger product shapes.
(29) Referring to
(30) It is envisioned that for some applications, retainers 90 will provide sufficient bag tension to tolerate operation of product bagging assembly without or without operation of vacuum tensioners 76. It is further appreciated that product guides 60 and the drive arrangement or device 66 associated therewith, may also be omitted or selectively included with product bagging assembly 22 depending upon the nature of the product and the size of the bags associated with use thereof. When utilized, each retainer 90 is supported by a shaft 86 that extends to a retainer drive assembly 88 associated with carriage 74. Drive assembly 88 is operable to effectuate the desired rotation of fingers 82 into and out of the cavity associated with a respective bag.
(31) Referring to
(32) Although each of prime movers 106, 108, 110, 112 are shown as pneumatic linear actuators, it is appreciated that prime movers 106, 108, 110, 112 having other operational methodologies, such as electric, pneumatic and/or combinations thereof, may be utilized. Preferably, prime movers 106, 108, 110, 112 are configured to operate a rate that is not detrimental to product throughput and can accommodate the desired manipulations of the underlying bag between the open, load, close, and seal process without damaging the underlying bag and/or packaged product.
(33) Prime movers 106, 108 each include a housing 114 having a first end 116 that is supported by carriage 72 and a second end 118 associated with a shaft 120 (
(34) Referring to
(35) It is further appreciated that a cutting element could be disposed proximate seal 128 generally above and/or below the seal element to effectuate separation between adjacent bags daring product packaging operations for bags that are not provided with a pullable separation structure, such as a bag edge or end perforation feature. It is further appreciated that other bag sealing methodologies can be utilized such as gluing, bonding, crimping, etc., such that the heat bar could be omitted depending the users preferences.
(36) Referring to
(37) Arms 136 cooperate with shafts 124 and carriage 72 to effectuate translation of the entirety of actuators 106, 108 during operation of actuators 110, 112 relative to chassis 34 and in direction 52 independent of the operation of actuators 106, 108. Conversely, actuators 106, 108 cooperate with cross member 74 such that cross member 74 is independently movable in direction 52 in response to operation of either of actuators 106, 108 or actuators 110, 112.
(38) Referring to
(39) Referring to
(40) Referring to
(41) It should be appreciated that the various dimensions of approximately four, six, and ten inches associated with product pass through 30 provided above with respect to the extension and retraction or cyclic operation of actuators 106, 108, 110, 112 are merely exemplary and that other product pass through dimensions are envisioned. That is, it is appreciated that there are various methodologies associated with adjusting the stroke length and/or the available translation associated with operation of actuators 106, 108, 110, 112.
(42) For instance, one or both of sets of actuators 106, 108 and 110, 112 could be replaced with actuators having other operating dimensions or stroke lengths. It is further appreciated that when provided as electric actuators, various operational stroke lengths can be defined by operational signals communicated to the respective actuators. As another alternatively, product bagging assembly 22 can include one or more spacers and/or variable length bumpers 146, 148 that could be associated with one or more of shafts 124 and/or the respective shafts associated with one or more of actuators 106, 108, 110, 112. It is further appreciated that one or more lock collars 150 could be associated with shafts 124 and/or the shafts associated with actuators 106, 108, 110, 112, to achieve the desired operating or stroke length and/or translation of cross member 74 and/or carriage 72 relative to product pass through 30. Alternatively, adjustable position limit switches may be implemented and connected to control system 32 to designate the desired operating stroke associated with operation of one or more of actuators 106, 108, 110, 112.
(43) It is further appreciated that arm 136 could also be provided with an adjustment assembly 154, configured to manipulate the operating length associated with extension and retraction of the shaft associated with one or both of actuators 110, 112. It is further appreciated that the mounting arrangement associated with one or both of sets of actuators 106, 108, 110, 112 could be adjusted to manipulate the effective operating stroke associated with the respective set of actuators.
(44) The exemplary adjustment methodologies disclosed, above should not be considered exhaustive and/or mutually exclusive. That is, product bagging assembly 22 may include none, one, or multiple of the features discussed above to achieve the desired degree of adjustability associated with the desired or intended utilization product bagging assembly 22. That is, whereas some user may only consume one bag size or type and not desire or require some or any of the adjustability features disclosed above, more product dynamic users may desire one or more or comparable adjustability features to accommodate utilization of product bagging assembly 22 with various bag and product shapes and sizes within the operable range associate with product bagging assembly 22. Regardless of the adjustability methodology utilized, each allows product bagging assembly 22 to be quickly and conveniently configured for the desired operation associated with the use of product bagging assembly 22 with bags and products having different shapes and sizes.
(45) It is further appreciated that many consumers may already have access to or own bag feeder/loader devices 23 configured to communicate web material bags to product bag loading assemblies similar to product bagging assembly 22. As such, it is envisioned that product bagging assembly 22 be provided as a kit constructed to cooperate with previously acquired bag feeder/loader assemblies 23. It is further appreciated that one or more of actuators 110, 112 may be included in such a kit or omitted if the previously, acquired bag feeder/loader assembly includes a suitable actuator configured to interact with the previously acquired product bagging assembly.
(46) Upon acquisition, connection of product bagging assembly 22 to the pre-acquired bag feeder/loader, and connection of the various actuators/operators to power or pneumatic systems associated with the underlying system and controller 32 allow product bagging assembly 22 to be quickly and conveniently configured to satisfy various user packaging demands and/or preferences. The adjustability and various operating states associated with use of product bagging assembly 22 allows a single bagging assembly to satisfy the various know and possible unknown demands or desires of various types of users, greater product size throughputs than previously available, and at product throughput rates that negligibly affect or improve product bagging process efficiency.
(47) Although the present application discloses what is perceived to be the most practical and preferred embodiments, it is to be understood that the invention is not intended to be limited to the specific embodiments set forth above. It is recognized that modifications may be made by one of skill in the art of the invention without departing from the spirit or intent of the invention and, therefore, the invention is to be taken as including all reasonable equivalents to the subject matter of the appended claims and the description of the invention herein. The appending claims cover all such alternatives and equivalents.