Process for controlling, under void, a jet of particles with an aerodynamic lens and associated aerodynamic lens
11076476 · 2021-07-27
Assignee
Inventors
Cpc classification
H05H3/00
ELECTRICITY
International classification
H05H3/00
ELECTRICITY
B05B1/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for controlling the divergence of a jet of particles in vacuo with an aerodynamic lens, the aerodynamic lens including at least one chamber; a diaphragm, a so-called inlet diaphragm, intended to form an inlet of the aerodynamic lens for a jet of particles, the inlet diaphragm having a given diameter (d.sub.1); and another diaphragm, a so-called outlet diaphragm, intended to form an outlet of the aerodynamic lens for this jet of particles; the method including: a step for generating the jet of particles from the inlet to the outlet, in vacuo, of the aerodynamic lens; and a step for adjusting the diameter (d.sub.s) of the outlet diaphragm for controlling the divergence of the jet of particles.
Claims
1. A method for controlling the divergence of a jet of particles in vacuo with an aerodynamic lens, the aerodynamic lens comprising: a diaphragm, a so-called inlet diaphragm, intended to form an inlet of the aerodynamic lens for a jet of particles, the inlet diaphragm having a given diameter (d.sub.1); n chambers with n≥2, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable, the diameter of each diaphragm decreasing from the inlet of the aerodynamic lens; and another diaphragm, a so-called outlet diaphragm, intended to form an outlet of the aerodynamic lens for this jet of particles, the outlet diaphragm having an adjustable diameter; the method including: a step for generating the jet of particles from the inlet to the outlet, in vacuo, of the aerodynamic lens; and a step for adjusting the diameter (d.sub.s) of the outlet diaphragm to a value strictly less than the diameters of the diaphragms other than said outlet diaphragm for making the jet of particles divergent and for controlling the divergence of the jet of particles.
2. The method according to claim 1, wherein the aerodynamic lens includes n chambers, with n≥3, and therefore n diaphragms other than the outlet diaphragm, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable.
3. The method according to claim 1, wherein the inlet diaphragm is non-removable and has a non-adjustable diameter.
4. The method according to claim 1, wherein the pressure at the inlet of the aerodynamic lens is comprised between 2 mbars and 5 mbars.
5. A method for depositing, in vacuo, particles on a target surface, the method comprising providing an aerodynamic lens according to claim 4, and depositing, in vacuo, particles on a target surface.
6. The method according to claim 5, wherein the target surface has a surface area greater than or equal to one cm.sup.2.
7. An aerodynamic lens for applying a method according to claim 1, comprising: a diaphragm, a so-called inlet diaphragm, intended to form an inlet of the aerodynamic lens for a jet of particles, the inlet diaphragm having a given diameter (d.sub.1); n chambers with n≥2, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable, the diameter of each diaphragm decreasing from the inlet of the aerodynamic lens; and another diaphragm, a so-called outlet diaphragm, intended to form an outlet of the aerodynamic lens for this jet of particles; wherein the outlet diaphragm has an adjustable diameter to a value strictly less than the diameters of the diaphragms other than said outlet diaphragm.
8. The aerodynamic lens according to claim 7, including n chambers, with n≥3, and therefore n diaphragms other than the outlet diaphragm, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable.
9. The aerodynamic lens according to claim 7, wherein the number n of chambers and therefore of diaphragms other than the outlet diaphragm is such that n≥5, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable.
10. The aerodynamic lens according to claim 7, wherein the inlet diaphragm is non-removable and has a non-adjustable diameter.
11. The aerodynamic lens according to claim 7, wherein the inlet diaphragm of the chamber including the outlet diaphragm of the aerodynamic lens has a thickness (e) comprised between 0.2 mm and 5 mm.
12. The aerodynamic lens according to claim 7, wherein the number n of chambers and therefore of diaphragms other than the outlet diaphragm is such that n≥5 and n≤15, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable.
13. The aerodynamic lens according to claim 7, further comprising a motor, wherein the outlet diaphragm is mounted on the motor which adjusts the diameter (d.sub.s) of the outlet diaphragm using an external control.
14. An assembly for applying a method according to claim 1, including an aerodynamic lens comprising: a diaphragm, a so-called inlet diaphragm, intended to form an inlet of the aerodynamic lens for a jet of particles, the inlet diaphragm having a given diameter (d.sub.1); n chambers with n≥2, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable, the diameter of each diaphragm decreasing from the inlet of the aerodynamic lens; and another diaphragm, a so-called outlet diaphragm, intended to form an outlet of the aerodynamic lens for this jet of particles, the outlet diaphragm having a given diameter with a value strictly less than the diameters of the diaphragms other than the outlet diaphragm; wherein the outlet diaphragm is removably mounted within the aerodynamic lens and the assembly further comprises at least one additional diaphragm (25′, 25″, . . . , 25.sup.n) having a diameter different from that of the outlet diaphragm, but with a value strictly less than the diameters of the diaphragms other than said outlet diaphragm, the at least one additional diaphragm being intended to be removably mounted in the aerodynamic lens instead and in place of the outlet diaphragm.
15. The assembly according to claim 14, wherein the aerodynamic lens includes n chambers, with n≥3, and therefore n diaphragms other than the outlet diaphragm, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable.
16. The assembly according to claim 14, wherein the number n of chambers and therefore of diaphragms other than the outlet diaphragm is such that n≥5, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable.
17. The assembly according to claim 14, wherein the inlet diaphragm is not removable and has a diameter which is not adjustable.
18. The assembly according to claim 14, wherein the inlet diaphragm of the chamber including the outlet diaphragm of the aerodynamic lens has a thickness (e) comprised between 0.2 mm and 5 mm.
19. The assembly according to claim 14, wherein the number n of chambers and therefore of diaphragms other than the outlet diaphragm is such that n≥5 and n≤15, two successive chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other objects and advantages of the invention will be described hereafter, as support for the appended figures wherein:
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DETAILED DESCRIPTION
(15) The method according to the invention is a method for controlling the divergence of a jet of particles in vacuo with an aerodynamic lens, said aerodynamic lens comprising: n chambers, with n≥2, said chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable; a diaphragm, a so-called inlet diaphragm, intended to form an inlet of the aerodynamic lens for a jet of particles, said inlet diaphragm having a given diameter; and another diaphragm, a so-called outlet diaphragm, intended to form an outlet of the aerodynamic lens for this jet of particles, said outlet diaphragm having an adjustable diameter; said method including a step for generating the jet of particles from the inlet to the outlet, in vacuo, of the aerodynamic lens; and a step for adjusting the diameter of the outlet diaphragm in order to control the divergence of the jet of particles.
(16) It will be noted that it is customary, in the field of aerodynamic lenses, of assimilating a diaphragm to a membrane or wall including an orifice. Moreover, when one refers to the diameter of the diaphragm, one also usually refers to the diameter of the orifice and not to the diameter of the membrane or wall which includes this orifice.
(17) This is valid for the whole of the description of the invention which will follow, like for the prior art described for supporting
(18)
(19) This aerodynamic lens 100 comprises a plurality of chambers 10, 11, 12, 13, 14, a diaphragm, a so-called inlet diaphragm 20, intended to form an inlet of the aerodynamic lens for a jet of particles, said inlet diaphragm having a given diameter d1 and another diaphragm, a so-called outlet diaphragm 25, intended to form an outlet of the aerodynamic lens for this jet of particles.
(20) In the present case, the inlet diaphragm is non-removable and has a diameter which is not adjustable.
(21) The aerodynamic lens also comprises other diaphragms 21, 22, 23, 24 separating two chambers in succession. Each diaphragm 21, 22, 23, 24 (other than the outlet diaphragm 25) is a non-removable diaphragm and having a given diameter, which is not adjustable.
(22) More generally, the aerodynamic lens 100 of
(23) However, within the scope of the invention, the outlet diaphragm 25 has an adjustable diameter d.sub.s, which is not the case in the prior art.
(24) It is this adjustment, carried out at the outlet diaphragm 25, which gives the possibility of controlling the divergence of the jet of particles, in vacuo, at the outlet of the aerodynamic lens.
(25) Moreover, the adjustment of the diameter of the outlet diaphragm 25 may be carried out so that its diameter is less than or not to the diameter of the diaphragms 20 to 24.
(26)
(27) In this case, this is an iris-shaped diaphragm 25 that is actuatable manually. The rotation (angle β) gives the possibility of adjusting the diameter d.sub.s of the outlet diaphragm 25. This is the adjustment of the diameter d.sub.s which finally allows control of the divergence of the jet of particles at the outlet of the aerodynamic lens 100, as this will be shown subsequently. In practice, the outlet diaphragm 25 is then mounted inside the aerodynamic lens 100 and the curl MOL is located outside this lens so as to be accessible by an operator. It is understood that the object (MOL+25) of
(28) Of course, in order to apply the method according to the invention, a means 40 should be provided for generating the particles in a carrier gas, which will allow, by differential pressurization between the outlet S of the aerodynamic lens 100 and the inlet E of this aerodynamic lens 100, generation of the jet of particles.
(29)
(30) This means 40 comprises a tank 41 which contains a mixture of carrier gas and of particles suspended in a gas. The pressure and the temperature of the gas as well as the concentration of nanoparticles in this gas are adjustable. The tank 41 may be a synthesis reactor for example operating by laser pyrolysis, laser ablation, evaporation in vacuo, combustion or be a generator of particles via a plasma. This may also be a generator of aerosols formed from a suspension of particles in a liquid, elaborated in advance or from a dry nanometric powder. It is possible to adapt the pressure in the tank 41 to that of the inlet of the aerodynamic lens by means of a critical diaphragm or orifice OC. For example it is possible to have a tank 41 at atmospheric pressure and a pressure of a few millibars at the inlet of the aerodynamic lens by placing a diaphragm with a diameter of a few hundred micrometers between the tank and the aerodynamic lens.
(31) This means 40 also comprises an expansion chamber 42, in vacuo (0.1 mbars for example), into which the carrier gas containing the particles is introduced from the tank 41. The pressure in the expansion chamber 42 is less than the pressure of the tank 41. Application of a vacuum to the expansion chamber is ensured by a pumping means 43. Passing from the tank 41 to the expansion chamber 42 is carried out via the aerodynamic lens 100, illustrated in
(32) In this
(33)
(34) In
(35) In
(36) The divergence half-angle α is defined by the angle formed between the propagation axis AP of the aerodynamic lens and the direction DIR given by the shape of the jet.
(37) In
(38) The different situations were able to be shown with experimental tests applying a chamber, in vacuo, including a target surface and coupled with the aerodynamic lens of
(39) Particles in a carrier gas (aerosol) are generated with a conventional device located upstream from the aerodynamic lens. In this case, the carrier gas is argon. The pressure is of 4 mbars at the inlet of the aerodynamic lens and in a vacuum (0.1 mbars, for example) at the outlet of the aerodynamic lens.
(40) The outlet of the aerodynamic lens may directly open into the chamber in vacuo including the target surface (this is for example what is illustrated in
(41) It should be noted that alternatively, the outlet of the aerodynamic lens may open into an intermediate chamber, in vacuo, this intermediate chamber itself opening, for example by means of a debarker, into a vacuum deposition chamber including the target surface. This possibility is for example proposed in document FR 2 971 518.
(42) Gold (Au) particles were first considered, with an average diameter of 35 nm. These particles are relatively dispersed and therefore do not form any aggregates. The outlet diaphragm 25 was then adjusted (
(43) A photograph of the deposits obtained on the target surface was then achieved. This is the object of
(44) For the value of the diameter d=3.2 mm of the outlet diaphragm 25, it may be considered that the jet of particles is collimated and that we are again found in a conventional situation as obtained with the aerodynamic lens of the prior art (
(45) For values of the diameter d of the diaphragm 25, less than below 3.2 mm, it is observed that the more the diameter d decreases and the more the impact surface of the gold particles is spread out on the target surface. The jet of particles from the aerodynamic lens is therefore increasingly divergent. For the case when d=2.6 mm, the spreading out is maximum, the diameter of the gold impact area on the target surface is of about 1 cm and the divergence half-angle has the value of about α=25 mrads (this half-angle is then negative).
(46) For values of the diameter d of the diaphragm 25 greater than 3.2 mm and up to 4 mm (last value tested experimentally), an increasingly low spreading out of the impact surface of the gold particles is observed on the target surface and therefore an increasingly significant collimation of the jet of particles.
(47) Moreover, in every case, it is observed that the deposition of the gold particles on the target surface is homogeneous. This is particularly advantageous for achieving a homogeneous deposition over large surfaces, for example for producing a surface coating.
(48) Another test was conducted under the same conditions with silicon particles. These particles had an average diameter of 10 nm, but appeared as aggregates for which the size was comprised between 50 nm and 150 nm.
(49) The same type of observations as those of
(50) These experimental tests therefore show the possibility of applying the method of the invention.
(51) Moreover, in addition to these experimental tests, a certain number of numerical simulations were carried out, on the basis of the aerodynamic lens 100 illustrated in
(52) For this purpose, the piece of software used is Flow EFD V5 from Mentor Graphics. This piece of software is actually capable of treating diphasic flows (here, a particle/carrier gas aerosol) and compressible flows. However, it should be noted that this piece of software does not allow the taking into account of the random behavior due to Brownian motion and which in practice induces a substantial effect on particles with a size of less than 30 nm. The Brownian motion has the effect of making a jet of particles more divergent. Also, in the simulation results shown hereafter, one should keep in mind that in reality, the jet of particles is then a little more divergent than the simulated jet of particles, and this all the more since the size of the particles is small.
(53) All the calculations were carried out with argon (Ar) as a carrier gas for the particles.
(54) First calculations were carried out with a diameter of the outlet diaphragm d.sub.s=3.2 mm or d.sub.s=3.4 mm, a pressure at the inlet of the aerodynamic lens of 4 mbars and an outlet of the aerodynamic lens in vacuo.
(55) The goal is then to determine the influence of the type and of the size of the particles. For this purpose, gold particles (Au; density 19.3 g/cm.sup.3) of a size of 10 nm, silicon particles (Si; density of 2.33 g/cm.sup.3) with a size of 50 nm and polystyrene particles (density 1.06 g/cm.sup.3) of size 100 nm were simulated.
(56) The results are illustrated in
(57) On the whole of these figures, it is seen that the conditions of a collimated jet are obtained. Accordingly, the type and the size of the particles do not seem to modify qualitatively, what was shown with the experimental tests.
(58) Nevertheless, these figures represent optimum collimation conditions (excellent collimation and Stokes number close to one). Therefore it is seen, quantitatively, that the optimum diameter of the outlet diaphragm of the aerodynamic lens depends on the type and on the size of the relevant particles (for gold in 10 nm, this is 3.4 mm; the value being slightly less in the other simulated cases).
(59) This has a real interest since it shows that with the invention, it is possible to obtain a collimation for a wide spectrum of the type and of the size of the relevant particles.
(60) Second calculations were conducted for the same particles (Au in 10 nm; Si in 50 nm and polystyrene in 100 nm) and a same pressure at the inlet of the aerodynamic lens of 4 mbars, as compared with the conditions of the first calculations.
(61) However, the diameter of the diaphragm 25 was modified and set to d.sub.s=2.2 mm, i.e. to a smaller value than for the first calculations.
(62) The results are illustrated in
(63) On the whole of these
(64) Nevertheless, these second calculations show according to the type and to the size of the particles, that the divergence half-angle is comprised between 45 mrad and 60 mrad. Thus, it is ascertained quantitatively that the type and the size of the relevant particles have an influence on the divergence half-angle of the jet of particles.
(65) In return this therefore means that it is possible with the invention to define a given divergence half-angle regardless of the type and of the size of particles, by adjusting the diameter of the outlet diaphragm of the aerodynamic lens. Thus in the case of an application to a deposition of particles on a target surface, it is possible to handle thereby the extent of the impact area of the particles on the target surface, without modifying the distance between the outlet diaphragm of the aerodynamic lens and the target surface. Of course, another option is to modify this distance between the outlet diaphragm of the aerodynamic lens and the target surface.
(66) Other simulations were carried out in order to determine, in a more general way, the time-dependent change of the divergence half-angle according to the diameter of the outlet diaphragm. In every case, the pressure at the inlet of the aerodynamic lens is maintained to 4 mbars, the outlet of the aerodynamic lens being in vacuo.
(67) The results of these simulations are illustrated in
(68) Regardless of the type of relevant particles, first of all it should be noted that the particles were simulated over a very wide size range, widened relatively to the size ranges targeted by an aerodynamic lens of the prior art (for example,
(69) Moreover and generally,
(70) However, in certain cases, for example for the polystyrene particles of 50 nm, a diameter value of the outlet diaphragm greater than the value giving the possibility of obtaining an optimally collimated jet may be necessary for obtaining a well-controlled divergent jet. In this case, the divergence half-angle is positive (configuration of
(71) Under the simulation conditions having resulted in
(72) Thus,
(73) In the preceding experimental tests and simulations, the pressure at the inlet of the aerodynamic lens was set to 4 mbars.
(74) The same simulation campaigns were therefore carried out for a pressure at the inlet of the aerodynamic lens of 3 mbars on the one hand and of 5 mbars on the other hand. The applicants realize that this had an influence on the maximum value of the divergence half-angle which may be obtained. The applicants also realize that decrease or increase in the pressure at the inlet of the aerodynamic lens, relatively to a reference of 4 mbars, decreased this maximum value. Generally, the results were however of a same nature.
(75) Also, in order to apply the method, it is possible to contemplate an inlet pressure comprised between 2 mbars and 5 mbars, preferably between 3 mbars and 5 mbars and advantageously 4 mbars.
(76) Moreover it should be noted that the preceding experimental tests and simulations show that the control of the divergence of the jet may be carried out by only adjusting the diameter of the outlet diaphragm 25, since the other diaphragms remain with a set diameter.
(77) In the preceding description, we were based on an aerodynamic lens (
(78) Nevertheless, the method according to the invention may quite be applied with any type of existing aerodynamic lens, however by providing an outlet diaphragm for which the diameter is adjustable.
(79) By reducing the number of diaphragms within the aerodynamic lens, the possibilities of obtaining a collimated jet are reduced to a certain type (density) of particles and to a certain size of particles.
(80) Nevertheless, the possibilities of obtaining a strongly divergent jet of particles are increased for a certain types of particles and sizes of particles. Thus, it is possible to obtain a greater maximum divergence half-angle with an aerodynamic lens such as the one which is illustrated in
(81) This may therefore have a benefit for certain applications, for example when it is desired to carry out a homogeneous deposition of particles over large surfaces.
(82)
(83) Finally, the inlet diaphragm 20 has a given diameter and may notably, as illustrated in
(84) Moreover and regardless of the number of chambers provided within the aerodynamic lens, simulations have shown that, in addition to the adjustment of the diameter d.sub.s of the outlet diaphragm, the use of a diaphragm 24 (
(85) Under certain conditions it may therefore be beneficial to provide a diaphragm 24 of small thickness e, for example between 0.2 mm and 5 mm, between 0.2 mm and 3 mm, between 0.2 mm and 2 mm or further between 0.2 mm and 1.5 mm.
(86) In fact, the applicant therefore showed that the thickness e of the inlet diaphragm of the chamber including said outlet diaphragm 25 of the aerodynamic lens 100 might have a positive impact on the control of the divergence of the jet of particles.
(87) In the foregoing description, we were based on an embodiment (
(88) This is only an example.
(89) Indeed aerodynamic lenses exist where this feature is not observed.
(90) The invention, consisting of being able to adjust the diameter of the outlet diaphragm of the aerodynamic lens, is therefore also applied in this case.
(91) Moreover, always in the preceding description, we have shown a case when the outlet diaphragm 25 of the aerodynamic lens includes an iris with an adjustable diameter which may be adjusted manually.
(92) Alternatively, it is possible to automate the system, by connecting the iris-shaped diaphragm 25 to a motor MOT, on which the outlet diaphragm 25 is mounted, this MOT motor being controlled by an external controller C, i.e. not belonging to the diaphragm 25.
(93) This possibility is schematized in
(94) According to another alternative, much simpler to apply industrially, it is possible to provide, in the place of the aerodynamic lens 100, an assembly including an aerodynamic lens 100′ comprising: n chambers 10 to 14, with n≥2, said chambers being separated from each other by a non-removable diaphragm and having a given diameter, which is not adjustable; a diaphragm, a so-called inlet diaphragm 20, intended to form an inlet of the aerodynamic lens for a jet of particles, said inlet diaphragm having a diameter; and another diaphragm, a so-called outlet diaphragm 25, intended to form an outlet of the aerodynamic lens for this jet of particles, said outlet diaphragm having a given diameter;
and wherein the outlet diaphragm 25 is removably mounted within the aerodynamic lens 100′ and in that said assembly further comprises an additional diaphragm 25′ having a diameter different from the one of the outlet diaphragm 25, said at least one additional diaphragm 25′ being intended to be removably mounted in the aerodynamic lens instead and in place of said outlet diaphragm.
(95) In this assembly, the outlet diaphragm does not appear as an iris, either controlled manually or not, for which the diameter d.sub.s is adjustable.
(96) Indeed, the diameter of the outlet diaphragm is fixed. However, in so far that this outlet diaphragm is removably mounted within the aerodynamic lens, it may be changed at will from another set of diaphragms 25′, 25″, . . . , 25.sup.n having different diameters from each other.
(97) Thus it is possible to carry out the adjustment of the diameter d.sub.s of the outlet diaphragm 25 quite simply by changing the diaphragm.
(98)
(99) In order to produce a removable assembly, it is for example possible to modify the structure of the aerodynamic lens 100′ at its outlet. For example, it is possible to mount a diaphragm on the end of the aerodynamic lens 100′ by a mounting means MM such as screws, bolts, adhesive on the peripheral wall of the aerodynamic lens.
(100) According to another possibility (not shown), it is possible to provide, on the aerodynamic lens 100′, and at its end, a wall provided with a notch able to receive any of the diaphragms 25, 25′, 25″, . . . , 25.sup.n.