Packaging assembly for the transport and storing of roasted coffee and method for packaging roasted coffee beans
11072490 · 2021-07-27
Assignee
Inventors
- David Brussa (Trieste, IT)
- Oriana Savonitti (Trieste, IT)
- Alessandra Lodato (Trieste, IT)
- Barbara Mazzon (Trieste, IT)
Cpc classification
B65B29/00
PERFORMING OPERATIONS; TRANSPORTING
B65D88/1681
PERFORMING OPERATIONS; TRANSPORTING
B65B11/025
PERFORMING OPERATIONS; TRANSPORTING
B65B31/00
PERFORMING OPERATIONS; TRANSPORTING
B65D77/225
PERFORMING OPERATIONS; TRANSPORTING
B65D88/1618
PERFORMING OPERATIONS; TRANSPORTING
B65B5/06
PERFORMING OPERATIONS; TRANSPORTING
A23F5/105
HUMAN NECESSITIES
B65B31/042
PERFORMING OPERATIONS; TRANSPORTING
B65D77/061
PERFORMING OPERATIONS; TRANSPORTING
B65B25/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B5/06
PERFORMING OPERATIONS; TRANSPORTING
B65B31/04
PERFORMING OPERATIONS; TRANSPORTING
B65B31/00
PERFORMING OPERATIONS; TRANSPORTING
B65B29/00
PERFORMING OPERATIONS; TRANSPORTING
B65B1/04
PERFORMING OPERATIONS; TRANSPORTING
B65D81/20
PERFORMING OPERATIONS; TRANSPORTING
B65B11/02
PERFORMING OPERATIONS; TRANSPORTING
A23F5/10
HUMAN NECESSITIES
B65D77/06
PERFORMING OPERATIONS; TRANSPORTING
B65B25/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Packaging assembly for the transport of coffee in the form of roasted beans, comprising: at least one impermeable bag, impermeable at least to oxygen and water vapour; said at least one impermeable bag being flexible and sealable in a watertight manner to prevent the introduction of fluids or gases; at least one unidirectional valve sealingly applied to said at least one impermeable bag which only allows gas to escape from the impermeable bag preventing the entry of gas into the impermeable bag, wherein said at least one unidirectional valve makes it possible to achieve an over-pressure inside the impermeable bag variable from 3 to 60 mbar.
Claims
1. Packaging assembly for the transport or storage of roasted coffee, comprising: at least one impermeable bag, impermeable at least to oxygen and water vapour; said at least one impermeable bag being flexible and sealable in a watertight manner to prevent the introduction of fluids or gases inside the impermeable bag; wherein said at least one impermeable bag internally delimits an inner volume of impermeable bag; characterised in that said inner volume of impermeable bag is a single volume and in which is placed roasted and ground coffee for at least 100 kg; said assembly further comprises at least one protection and transport sack; said at least one protection and transport sack is fitted over said at least one impermeable bag for protection against the risk of damage of the impermeable bag and to facilitate its handling; said assembly also comprises at least one unidirectional valve sealingly applied to said at least one impermeable bag and that only allows gas to escape from the impermeable bag preventing the entry of gas into the impermeable bag, wherein said at least one unidirectional valve makes it possible to achieve an overpressure inside the impermeable bag variable from 3 to 60 mbar.
2. Packaging assembly according to claim 1, wherein said at least one unidirectional valve allows creating an over-pressure inside the impermeable bag variable from 10 to 60 a 60 mbar; and/or wherein said at least one unidirectional valve allows creating an over-pressure inside the impermeable bag variable from 3 to 9 mbar; and/or wherein said at least one impermeable bag delimits internally an impermeable bag inner volume of at least 500 litres; and/or wherein said impermeable bag comprises at least one unidirectional valve, said valve allows creating an over-pressure inside the impermeable bag variable from 10 to 40 mbar; and/or wherein said impermeable bag comprises at least one unidirectional valve, said valve allows creating an over-pressure inside the impermeable bag variable from 20 to 60 mbar; and/or wherein said impermeable bag comprises at least one unidirectional valve, said valve allows creating an over-pressure inside the impermeable bag variable from 10 to 60 mbar; and/or wherein said impermeable bag comprises at least one unidirectional valve, said valve allows creating an over-pressure inside the impermeable bag variable from 3 to 9 mbar; and/or wherein said at least one one-way valve are at least two one-way valves applied to said impermeable bag; and/or wherein said impermeable bag inner volume is between 1100-1600 litres; and/or wherein said impermeable bag inner volume is filled to 60%-80% in volume with roasted coffee beans; and/or wherein said impermeable bag inner volume is filled with 350-450 kg of roasted coffee beans.
3. Packaging assembly according to claim 1, wherein said impermeable bag is a die cut; and/or wherein said impermeable bag comprises an impermeable bag side wall portion; and/or wherein said impermeable bag side wall portion has a cross-section, at a longitudinal extension of the sack, of a quadrangular shape; and/or wherein said impermeable bag side wall portion has four, flat lateral surfaces; and/or wherein said impermeable bag side wall portion is a tubular shape; and/or wherein said impermeable bag side wall portion has impermeable bag heat sealings to delimit at least four corners; and/or wherein said impermeable bag comprises an impermeable bag bottom portion; and/or wherein said impermeable bag comprises a closable impermeable bag mouth portion which defines an impermeable bag opening or loading mouth for introducing roasted coffee beans in the at least one impermeable bag; and/or wherein said at least one-way valve is applied to said at least one impermeable bag side wall portion; and/or wherein said impermeable bag mouth portion connects said side wall portion to said loading mouth by means of conical walls having a linear shape so as to facilitate the loading of roasted beans preventing them from stopping or slowing down at the mouth of said impermeable bag; and/or wherein the angle between the extension of the side wall portion and the linear conical wall mouth portion is between 20° and 30°, preferably 25°; and/or wherein; a longitudinal axis of the impermeable bag passes through the loading mouth and wherein, in an extended position of the impermeable bag, the transverse dimension of side wall with a longitudinal axis of the side wall portion has a dimension at least three times the transverse dimension of the loading mouth; and/or wherein said impermeable bag is die-cut and comprises a plurality of walls welded and/or heat-sealed together; and/or wherein said impermeable bag has oxygen permeability less than 0.1 cubic centimetres/m.sup.2/24 h at 23° C. 0% RH (relative humidity); and/or wherein said impermeable bag it has water vapour permeability lower than 0.1 gr/m.sup.2/24 h at 38° C. and 90% RH; and/or wherein said impermeable bag comprises a polylaminate material body; and/or wherein said impermeable bag comprises at least one wall comprising at least one sheet of aluminium; and/or wherein said impermeable bag comprises at least one wall comprising: polyester 12 micro-metres thick, aluminium 6.35 micro-metres thick oriented polyamide 15 micro-metres thick COEX polyethylene 110 micro-metres thick or a bi-oriented, co-extruded, polyethylene film 110 micro-metres thick; and/or wherein said sheets are polylaminated with polyurethane adhesive.
4. Packaging assembly according to claim 1, wherein: the assembly comprises roasted coffee beans placed inside the impermeable bag; and/or wherein the impermeable bag inner volume is filled to 60-80% with roasted coffee beans; and/or wherein said impermeable bag is filled with 350-450 kg of roasted coffee beans.
5. Packaging assembly according to claim 1, wherein: said inner volume of impermeable bag contains nitrogen N2 in an amount such as to reduce the amount of oxygen inside the volume of impermeable bag; and/or wherein said impermeable bag inner volume is rinsed with 2 cubic metres of nitrogen with the sack open so as to present washed roasted beans; and/or wherein said roasted beans contained in said impermeable bag are rinsed with nitrogen at least 3-4 times; said inner volume of impermeable bag, when sealed, contains nitrogen N2 in an amount such as to reduce the amount of oxygen to values lower than 6% in volume of the impermeable bag; and/or wherein with the impermeable bag sealed and containing roasted coffee beans, the amount of oxygen present in the impermeable bag inner volume is less than 6% of the impermeable bag inner volume; and/or wherein with the impermeable bag sealed and containing roasted coffee beans, the amount of oxygen present in the impermeable bag inner volume is less than 5% of the impermeable bag inner volume.
6. Packaging assembly according claim 1, wherein: said assembly comprises at least one protection and transport sack; and/or wherein said at least one protection and transport sack is fitted over said at least one impermeable bag as protection against the risks of damaging the impermeable bag and to facilitate its handling; and/or wherein said protection and transport sack is a Flexible Intermediate Bulk Container, FIBC, for the transport of bulk items; and/or wherein said protection and transport sack comprises loops or handles; and/or wherein said at least one inspection window is placed near the bottom edge of the wall; and/or wherein said protection and transport sack comprises a tubular protection and transport sack wall; and/or comprises a protection and transport sack bottom with a closable protection and transport sack discharging or unloading opening; and/or comprises a protection and transport sack loading portion delimiting a closable protection and transport sack loading opening, preferably mechanically closable; and/or wherein said protection and transport sack comprises a protection and transport sack closure, preferably a knot or a tie, tied around said protection and transport sack loading portion; and/or wherein said protection and transport sack has a parallelepiped shape; and/or wherein said protection and transport sack is in the shape of a cylinder; and/or wherein said protection and transport sack comprises a longitudinal axis; and/or wherein said protection and transport sack presents a cross-section to said longitudinal axis of a quadrangular shape; and/or wherein said handles are provided near four corners of the protection and transport sack; and/or wherein said protection and transport sack comprises a body in tubular fabric, preferably sewn defining corners; and/or wherein said protection and transport sack comprises a body which comprises polypropylene; and/or wherein said protection and transport sack comprises a body comprising fabric comprising polypropylene; and/or wherein said protection and transport sack comprises a body which comprises at least a layer comprising polypropylene; and/or wherein said protection and transport sack comprises a body which comprises at least a layer comprising raffia fabric; and/or wherein said protection and transport sack comprises a body which comprises at least a layer comprising a jute and/or non-woven fabric.
7. Packaging assembly according claim 1, wherein: the assembly comprises at least one self-supporting container defining a self-supporting container inner volume closable, or avoiding to close it, with a self-supporting container lid and a self-supporting container bottom in which at least one impermeable bag is inserted on which at least one protection and transport sack is fitted; and/or wherein said self-supporting container is of the OCTABIN type; and/or wherein said self-supporting container is of the pallet size box type; and/or wherein said self-supporting container is punched or die-cut; and/or wherein said self-supporting container comprises a body comprising at least one corrugated cardboard layer; and/or wherein said self-supporting container comprises die-cut self-supporting container walls; and/or wherein said self-supporting container walls comprise glued joints, avoiding hooks or clips or staples; and/or wherein said self-supporting container comprises a self-supporting container bottom which comprises a self-supporting container bottom edge folded into a self-supporting container walls containment element; and/or wherein said self-supporting container walls are inserted in said self-supporting container bottom and rest thereon at the self-supporting container bottom edge; and/or wherein said self-supporting container comprises a self-supporting container lid which comprises a self-supporting container lid edge folded into a self-supporting container walls containment and closure element; and/or wherein one avoids closing said self-supporting container with a self-supporting container lid; and/or wherein said self-supporting container lid is fitted to the self-supporting container walls; and/or wherein one avoids fitting said self-supporting container lid on the self-supporting container walls; and/or wherein at least one wall of the self-supporting container comprises at least one inspection window forming a through opening; and/or wherein at least one of the self-supporting container walls comprises at least two windows; and/or wherein said at least one inspection window is placed near the upper edge of the wall; and/or wherein said at least one inspection window is placed near a lower edge of the wall near the self-supporting container bottom; and/or wherein said at least one window is placed 200-300 mm from the edge of the self-supporting container wall; and/or wherein said self-supporting container wall comprises an upper window and a lower window; and/or wherein said upper window is used to test the tight sealing of the impermeable bag containing the coffee in over-pressure; and/or wherein said lower window is used to insert a needle probe into the protection and transport sack and into the impermeable bag and test the gases inside the impermeable bag; and/or wherein said packaging assembly comprises at least one transport pallet which the self-supporting container rests on; and/or wherein said packaging assembly comprises straps or blocking ties which embrace said self-supporting container, closing it; and/or wherein said pallet straps also embrace said transport pallet, making the assembly integral and stabilising it; and/or wherein said packaging assembly comprises at least one stretch film wrapped around the self-supporting container to protect, waterproof and stabilise it; and/or wherein said at least one stretch film is also wrapped around the transport pallet to support and stabilise the assembly; and/or wherein said self-supporting container wall comprises an upper window and a lower window; and/or wherein said upper window is used to test the seal of the impermeable bag containing the coffee under vacuum; and/or wherein said upper window is used to test the tight sealing of the impermeable bag containing the coffee in over-pressure; and/or wherein said lower window is used to insert a needle probe into the protection and transport sack and into the impermeable bag and test the gases inside the impermeable bag; and/or wherein said packaging assembly comprises at least one transport pallet on which rests the protection and transport bag within which the at least one impermeable bag is inserted in which is placed roasted and ground coffee; and/or wherein said packaging assembly comprises strapping, or locking bands, which embrace closing said protection and transport bag; and/or wherein said packaging assembly comprises at least one stretchable film wrapped around said protection and transport bag to protect, waterproof and stabilise it.
8. Packaging assembly according to claim 1, wherein the assembly comprises at least one unidirectional fitting for extraction of fluids comprising air and to create an internal depression between −50 mbar and −400 mbar; and/or wherein said inner volume, when said at least one impermeable bag is closed and sealed, is under vacuum with depression between −50 mbar to −400 mbar; and/or wherein said unidirectional fitting for extraction of fluids comprises a filter to prevent the ground coffee from being aspirated during the formation of the depression in the volume; and/or wherein said unidirectional fitting for extraction of fluids comprises a non-return valve that prevents air from entering into the impermeable bag; and/or wherein said unidirectional fitting for extraction of fluids is placed in or near a mouth portion of impermeable bag of the impermeable bag; and/or wherein said inner volume of impermeable bag is filled with roasted and ground coffee and said unidirectional fitting for extraction of fluids is placed at least 50 cm above the roasted and ground coffee; and/or wherein said inner volume of impermeable bag is a single volume and is filled with roasted and ground coffee for at least 400 kg; and/or wherein said assembly comprises said at least one unidirectional valve that further allows creating an over-pressure inside the impermeable bag variable from 10 to 60 mbar.
Description
FIGURES
(1) Further characteristics and advantages of the assembly according to the invention will appear in the following description of its preferred embodiments, provided by way of non-limiting example, with reference to the annexed figures, in which:
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DESCRIPTION OF SEVERAL PREFERRED EMBODIMENTS
(35) The elements, or parts of elements, in common between the embodiments described below will be indicated with the same reference numbers.
(36) With reference to the figures, and according to a general embodiment, a packaging assembly (1) for the transport and/or warehousing or the storage of coffee (2) roasted (3), in beans or ground comprises at least one impermeable bag (4), of the type impermeable at least at the entrance into its inner volume, when sealingly closed and sealed tight, to oxygen and water vapour.
(37) Said at least one impermeable bag (4) is preferably flexible and sealable so as to prevent the entry of fluids or gases inside it.
(38) Said at least one impermeable bag (4) delimits internally an impermeable bag inner volume of impermeable bag (6). said inner volume of impermeable sack (6) is a single volume and in which is placed roasted and ground coffee (3) for at least 100 kg.
(39) Said assembly further comprises at least one protection and transport bag (15). Said at least one protection and transport sack (15) is fitted over said at least one impermeable bag (4) for protection against the risk of damage of the impermeable bag (4) and to facilitate its handling.
(40) Advantageously, said assembly (1) comprises at least one unidirectional valve (5) sealingly applied to said at least one impermeable bag (4). Said valve (5) allows only the escape of gas from the impermeable bag (4), but avoids the entry of gas in the impermeable bag (4).
(41) Said at least one unidirectional valve (5) allows creating an over-pressure inside the impermeable bag (4) variable from 3 to 9 mbar, preferably variable from 10 to 60 mbar.
(42) According to an embodiment, said at least one unidirectional valve (5) opens upon reaching a pressure, or opening pressure, variable from 20 to 60 mbar and closes upon reaching a pressure, or closing pressure, variable from 10 to 40 mbar.
(43) According to a further embodiment, said at least one unidirectional valve (5) opens upon reaching a pressure, or opening pressure, variable from 3 to 9 mbar and closes at a closing pressure higher than, or equal to, 0.5 mbar. For example, this valve is used for coffee with a higher degree of roasting which determines a need for regulation of the pressure to lower values with respect to a less roasted coffee.
(44) Below will be described alternative embodiments all falling within the scope of this invention.
(45) According to an embodiment, said at least one impermeable bag (4) delimits internally an impermeable bag inner volume (6) of at least 500 litres.
(46) According to an embodiment, said impermeable bag inner volume (6) is between 1100-1600 litres.
(47) According to an embodiment, said impermeable bag inner volume (6) is filled to 60%-80% in volume with roasted coffee beans (3).
(48) According to an embodiment, said impermeable bag inner volume (6) is filled with 350-450 kg of roasted coffee beans (3).
(49) According to an embodiment, said at least one unidirectional valve (5) allows reaching an over-pressure inside the impermeable bag (4) variable from 3 to 60 mbar. According to an embodiment, said at least one unidirectional valve (5) allows reaching an over-pressure inside the impermeable bag (4) variable from 10 to 40 mbar. According to an embodiment, said at least one unidirectional valve (5) allows reaching an over-pressure inside the impermeable bag (4) variable from 20 to 60 mbar. According to an embodiment, said at least one unidirectional valve (5) allows reaching an over-pressure inside the impermeable bag (4) variable from 3 to 9 mbar
(50) According to an embodiment, said at least one unidirectional valve (5) are at least two unidirectional valves (5) applied to said impermeable bag (4). Thanks to this embodiment, not only is it possible to ensure greater security in the control of the pressure inside the impermeable bag, but it is also possible to ensure a speedy evacuation of the gas at an excessive over-pressure in an assembly with large loading capacity or volume as that described here. In fact, the speed of reaction of the assembly reaction to over-pressure ensures at the same time greater security that the assembly will not be damaged during its handling or transport.
(51) According to an embodiment, the assembly (1) comprises at least one unidirectional fitting for extraction of fluids such as air (100) and to create an internal depression between −50 mbar and −400 mbar.
(52) According to an embodiment, said inner volume (6), when said at least one impermeable bag (4) is closed and sealed, is under vacuum with depression between −50 mbar to −400 mbar.
(53) According to an embodiment, said unidirectional fitting for extraction of fluids such as air (100) comprises a filter to prevent the ground coffee (3) from being aspirated during the formation of the depression in the volume (6).
(54) According to an embodiment, said unidirectional fitting for extraction of fluids such as air (100) comprises a non-return valve that prevents air from entering into the impermeable bag (4).
(55) According to an embodiment, said unidirectional fitting for extraction of fluids such as air (100) is placed in or near a mouth portion of impermeable bag (10) of the impermeable bag (4).
(56) According to an embodiment, said inner volume of impermeable bag (6) is filled with roasted and ground coffee (3) and said unidirectional fitting for extraction of fluids such as air (100) is placed at least 50 cm above the roasted and ground coffee (3).
(57) According to an embodiment, said inner volume of impermeable bag (6) is a single volume and is filled with roasted and ground coffee (3) for at least 400 kg.
(58) According to an embodiment, said assembly comprises at least one unidirectional valve (5) sealingly applied to said at least one impermeable bag (4) which only allows the outflow of gas from the impermeable bag (4) while preventing the entry of gas in the impermeable bag (4).
(59) According to an embodiment, said at least one unidirectional valve (5) allows creating an over-pressure inside the impermeable bag (4) variable from 10 to 60 a 60 mbar.
(60) In accordance with an embodiment, said impermeable bag (4) is a die-cut blank. Thanks to this embodiment, the impermeable bag is easy to construct by coupling sheets initially cut from a flat sheet into the desired shape and heat-sealing them at their edges to form, for example, a three-dimensional shape.
(61) According to an embodiment, said impermeable bag (4) comprises an impermeable bag side wall portion (7), for example in a parallelepiped shape.
(62) According to an embodiment, said impermeable bag side wall portion (7) has a cross-section, at a longitudinal extension (X-X) of the bag, of quadrangular shape.
(63) According to an embodiment, said impermeable bag side wall portion (7) has four flat lateral surfaces suitable to mate with each other and fill the entire inner space of an outer protective element, such as for example a protection and transport sack, as will be described below. According to an embodiment, said impermeable bag side wall portion (7) has impermeable bag heat sealings (8) to delimit at least four corners.
(64) Differently, and according to an embodiment, said impermeable bag side wall portion (7) is of tubular shape.
(65) According to an embodiment, said at least one unidirectional valve (5) is applied to said at least one impermeable bag side wall portion (7).
(66) According to an embodiment, said impermeable bag (4) comprises an impermeable bag bottom portion (9), for example with inverse conical shape and suitable for emptying the bag when torn at its apical portion to unload the roasted beans when the assembly has arrived at its destination.
(67) According to an embodiment, said impermeable bag (4) comprises a closable impermeable bag mouth portion (10) which defines an impermeable bag opening or loading mouth (11) for introducing roasted coffee beans (3) in the at least one impermeable bag (4).
(68) According to an embodiment, said impermeable bag mouth portion (10) connects said side wall portion (7) to said loading mouth (11) by means of conical walls (12) having a linear shape, so as to facilitate the loading of roasted beans (3) preventing them from stopping or slowing down at the mouth of said impermeable bag (4) itself.
(69) According to an embodiment, the angle between the extension of the side wall portion (7) and the linear conical wall mouth portion (12) is between 20° and 30°, preferably 25°. From experimental tests carried out, this angle turns out to be optimal for the fastest loading of roasted beans from a hopper.
(70) According to an embodiment, a longitudinal axis (X-X) of impermeable bag (4) passes through the loading mouth (11). When the impermeable bag (4) is in an extended position, the transverse dimension of side wall (13) at the longitudinal axis (X-X) of the side wall portion (7) has a dimension at least three times the transverse dimension of loading mouth (14) of the loading mouth (11). This proportion was found through experimental tests to be the optimum proportion for a rapid uniform distribution of roasted beans in the volume of the impermeable bag.
(71) According to an embodiment, said impermeable bag (4) is die-cut and comprises a plurality of walls (7, 9, 10) welded, preferably heat-sealed, together.
(72) According to an embodiment, said impermeable bag (4) has oxygen permeability less than 0.1 cubic centimetres(=millilitre ml)/m.sup.2/24 h at 23° C. 0% RH (relative humidity).
(73) According to an embodiment, said impermeable bag (4) has water vapour permeability lower than 0.1 g/m.sup.2/24 h at 38° C. and 90% RH.
(74) According to an embodiment, said impermeable bag (4) comprises a polylaminate material body.
(75) According to an embodiment, said impermeable bag (4) comprises at least one wall (7, 9, 10) comprising at least one sheet of aluminium.
(76) According to an embodiment, said impermeable bag (4) comprises at least one wall comprising: polyester aluminium oriented polyamide coex polyethylene.
(77) According to an embodiment, said impermeable bag (4) comprises at least one wall comprising: polyester 12 micro-metres thick, aluminium 6.35 micro-metres thick oriented polyamide 15 micro-metres thick coex polyethylene 110 micro-metres thick.
(78) According to an embodiment, said impermeable bag (4) comprises at least one wall comprising: polyester 12 micro-metres thick, aluminium 6.35 micro-metres thick oriented polyamide 15 micro-metres thick a bi-oriented, co-extruded, polyethylene film 110 micro-metres thick.
(79) According to an embodiment, said sheets are polylaminated to each other with polyurethane adhesive.
(80) According to an embodiment, the assembly (1) comprises roasted coffee beans (3) placed inside the impermeable bag (4).
(81) According to an embodiment, the inner volume of impermeable bag (6) is filled to 60 to 80% of roasted beans or ground coffee (3).
(82) According to an embodiment, said impermeable bag (4) is filled with 350 to 450 kg of roasted coffee (3).
(83) According to an embodiment, said inner volume of impermeable bag (6) contains nitrogen N2 in an amount to reduce the amount of oxygen O2 inside the volume of impermeable bag.
(84) According to an embodiment, said inner volume of impermeable bag (6) is washed with 2 cubic metres of nitrogen with the impermeable bag (4) open, so as to wash the inner volume and the coffee with gaseous nitrogen, expelling air and in particular oxygen from the inner volume.
(85) According to an embodiment, said roasted beans (3) contained in said impermeable bag (4) are washed with nitrogen at least 3-4 times.
(86) According to an embodiment, said inner volume of impermeable bag (6), when sealed, contains nitrogen N2 in an amount to reduce the amount of oxygen to values lower than 6% in volume of the impermeable bag (4).
(87) According to an embodiment, when the impermeable bag is sealed and containing roasted coffee (3), the amount of oxygen present in the inner volume of impermeable bag (6) is less than 6% in inner volume of the impermeable bag (6).
(88) According to an embodiment, when the impermeable bag is sealed and containing roasted coffee (3), the amount of oxygen present in its inner volume of impermeable bag (6) is less than 5% in inner volume of the impermeable bag (6).
(89) In accordance with an embodiment, said assembly comprises at least one protection and transport sack (15).
(90) According to an embodiment, said at least one protection and transport sack (15) is fitted over said at least one impermeable bag (4) for protection against the risk of damage of the impermeable bag (4) and to facilitate its handling.
(91) Said at least one protection and transport sack (15) is flexible.
(92) According to an embodiment, said protection and transport sack (15) is of the Flexible Intermediate Bulk Container, or FIBC, type for the transport of bulk items.
(93) According to an embodiment, said protection and transport sack (15) comprises loops or handles (16) suitable for handling the assembly (1).
(94) According to an embodiment, said protection and transport sack (15) comprises four handles (16).
(95) According to an embodiment, said protection and transport sack (15) comprises a tubular protection and transport sack wall (17), as well as a protection and transport sack bottom (18) with closable protection and transport sack discharging or unloading opening (19) and a protection and transport sack loading portion (20) delimiting a closable protection and transport sack loading opening (21), preferably mechanically closable, for example by means of a drawstring.
(96) According to an embodiment, said protection and transport sack (15) comprises a protection and transport sack closure (22), preferably a knot or a tie, tied around said protection and transport sack loading portion (20) simultaneously tying together the impermeable bag mouth portion to solidly join said protection and transport sack and said impermeable bag that, at the time of unloading, are hung together, for example thanks to the handles (16) and the impermeable bag is emptied by first opening the bottom of the protection and transport sack and then cutting the bottom of the impermeable bag.
(97) According to an embodiment, said protection and transport sack (15) has a parallelepiped shape.
(98) According to an embodiment, said protection and transport sack (15) has a cylinder shape.
(99) According to an embodiment, said protection and transport sack (15) comprises a longitudinal axis (X-X) and said protection and transport sack (15) has a cross-section to said longitudinal axis of quadrangular shape.
(100) According to an embodiment, said handles (16) are provided near four corners of the protection and transport sack (23) for transporting or hanging said sack without deforming it.
(101) According to an embodiment, said protection and transport sack (15) comprises a body in tubular fabric, preferably sewn defining corners (23).
(102) According to an embodiment, said protection and transport sack (15) comprises a body that comprises polypropylene.
(103) According to an embodiment, said protection and transport sack (15) comprises a body that comprises fabric comprising polypropylene.
(104) According to an embodiment, said protection and transport sack (15) comprises a body that comprises at least one layer comprising polypropylene.
(105) According to an embodiment, said protection and transport sack (15) comprises a body that comprises at least one layer comprising raffia fabric.
(106) According to an embodiment, said protection and transport bag (15) comprises a body that comprises at least one layer comprising at least one layer made of jute and/or non-woven fabric.
(107) According to an embodiment, the assembly (1) comprises at least one self-supporting container (24) defining a self-supporting container inner volume (25) closable by a self-supporting container lid (26) and a self-supporting container bottom (27) in which at least one impermeable bag (4) is inserted on which at least one protection and transport sack (15) is fitted.
(108) According to an embodiment, said self-supporting container (24) is of the octabin type.
(109) According to an embodiment, said self-supporting container (24) is of the pallet size box type.
(110) According to an embodiment, said self-supporting container (24) is made of shaped and die-cut sheets.
(111) According to an embodiment, said self-supporting container (24) comprises a body comprising at least one corrugated cardboard layer (28).
(112) According to an embodiment, said self-supporting container (24) comprises die-cut self-supporting container walls (29).
(113) According to an embodiment, said self-supporting (24) comprises fitted or glued joints, avoiding hooks or clips or staples.
(114) According to an embodiment, said self-supporting container walls (29) comprise glued joints, avoiding hooks or clips or staples.
(115) According to an embodiment, said self-supporting container (24) comprises a self-supporting container bottom (27) which comprises a self-supporting container bottom edge (30) folded into a self-supporting container walls (29) containment element.
(116) According to an embodiment, said self-supporting container walls (29) are inserted in said self-supporting container bottom (27) and rest thereon at the self-supporting container bottom edge (30).
(117) According to an embodiment, said self-supporting container (24) comprises a self-supporting container lid (27) which comprises a self-supporting container lid edge (30) folded into a self-supporting container walls (29) containment and closure element.
(118) According to an embodiment, said self-supporting container lid (26) is fitted to the self-supporting container walls (29).
(119) According to a further embodiment, the fitting of said self-supporting container lid (26) on the self-supporting container (29) for transport in this form (
(120) According to an embodiment, at least one self-supporting container wall (29) comprises at least one inspection window (32, 33) forming a through opening.
(121) According to an embodiment, at least one of the self-supporting container walls (29) comprises at least two windows.
(122) According to an embodiment, said at least one inspection window (32, 33) is placed in near to an upper edge of the wall (34) next to the lid (26) or to the upper edge without lid, to allow the inspection of the seal of the impermeable bag (4) after a predetermined period of time that allows the escape of gas (CO2) from the roasted beans and the formation in the volume of impermeable bag (4) of an over-pressure that manifests the proper closure of the impermeable bag (4).
(123) According to an embodiment, said at least one inspection window (32, 33) is placed near a lower edge of the wall (35) near the self-supporting container bottom (27).
(124) According to an embodiment, said at least one window (32, 33) is placed 200-300 mm from the edge (34, 35) of the self-supporting container wall (29).
(125) According to an embodiment, said self-supporting container wall (29) comprises an upper window (32) and a lower window (33).
(126) According to an embodiment, said upper window (32) is used to test the sealed closure of the impermeable bag (4) containing the coffee in over-pressure. For example, through this window (32) it is possible to check, after filling and sealing the impermeable bag, that it is in over-pressure by pressing the protection and transport sack fitted on the impermeable bag with a hand or sensor.
(127) According to an embodiment, said lower window (33) is used to insert a needle probe into the protection and transport sack (15) and into the impermeable bag (4) and test the gases inside the impermeable bag (4). For example, in this way it is possible to test the amount of oxygen present in the impermeable bag before emptying it.
(128) According to an embodiment, said upper window (32) is used to test the seal of the impermeable bag (4) containing the coffee under vacuum.
(129) According to an embodiment, said upper window (32) is used to test the sealed closure of the impermeable bag (4) containing the coffee in over-pressure or depression. For example, through this window (32) it is possible to check, after filling and sealing the impermeable bag, that it is in over-pressure by pressing the protection and transport sack fitted on the impermeable bag with a hand or sensor.
(130) According to an embodiment, said packaging assembly (1) comprises at least one transport pallet (36) on which rests the protection and transport sack (15) within which the at least one impermeable bag (4) is inserted in which is placed roasted and ground coffee (3).
(131) According to an embodiment, said packaging assembly (1) comprises strapping, or locking bands (37), which embrace closing said protection and transport sack (15).
(132) According to an embodiment, said packaging assembly (1) comprises at least one stretchable film (38) wrapped around said protection and transport sack (15) to protect, waterproof and stabilise it. According to an embodiment, said stretchable film (38) wrapped around said protection and transport sack (15) is used without first locking the bag with the strapping (37).
(133) According to an embodiment, said packaging assembly (1) comprises at least one transport pallet (36) which the self-supporting container (24) rests on.
(134) According to an embodiment, said packaging assembly (1) comprises strapping or locking bands (37) which embrace said self-supporting container (24), closing it. According to an embodiment, this strapping is both provided in the embodiment that sees the assembly provided with a lid (26) and alternatively in the assembly where the use of the lid (26) is avoided.
(135) According to an embodiment, said strapping (37) also embraces said transport pallet (36), solidifying and stabilising the assembly (1).
(136) According to an embodiment, said packaging assembly (1) comprises at least one stretchable film (38) wrapped around the self-supporting container (24) to protect, waterproof and stabilise it.
(137) According to an embodiment, said at least one stretchable film (38) is also wrapped around the transport pallet (36) to solidify and stabilise the assembly (1), avoiding the use of the strapping (37).
(138) Below, we will describe a method of packaging roasted coffee beans.
(139) According to a general embodiment, a packaging method of roasted coffee beans (3) comprises at least the steps of: providing the roasted coffee beans (3); inflating air in a flexible, sealed impermeable bag (4) to open it ready to receive the roasted coffee beans; pouring the coffee beans (3) into a flexible and sealable impermeable bag (4); sealing said impermeable bag (4); preventing gas or fluids from entering the impermeable bag (4); adjusting the pressure inside the impermeable bag (4) so that it is between 3 and 60 mbar with respect to external pressure.
(140) According to an embodiment, a method comprises one or more of the further steps listed below: adjusting the pressure inside the impermeable bag (4) so that it is between 3 and 9 mbar with respect to external pressure; and/or adjusting the pressure inside the impermeable bag (4) so that it is between 10 and 60 mbar with respect to the external pressure; and/or adjusting the pressure inside the impermeable bag (4) so that it is between 10 and 40 mbar with respect to the external pressure; and/or pouring into said impermeable bag (4) a quantity of roasted coffee occupying a minimum volume of at least 500 litres; and/or pouring into said impermeable bag (4) a quantity of roasted coffee occupying a volume varying from 1100 to 1600 litres; and/or pouring into said impermeable bag (4) a quantity of roasted coffee varying from 350 kg to 450 kg; and/or filling the impermeable bag (4) with roasted coffee beans (3) up to 60-80% of the impermeable bag inner volume (6); and/or adjusting the pressure inside the impermeable bag (4) so that it is between 3 and 60 mbar with respect to external pressure or atmospheric pressure; and/or adjusting the pressure inside the impermeable bag (4) so that it is between 3 and 9 mbar with respect to external pressure or atmospheric pressure; and/or adjusting the pressure inside the impermeable bag (4) so that it is between 10 and 40 mbar with respect to external pressure or atmospheric pressure; and/or adjusting the pressure inside the impermeable bag (4) so that it is between 10 and 60 mbar with respect to external pressure or atmospheric pressure; and/or before sealing the impermeable bag (4) introducing nitrogen N2 into the impermeable bag (4) so as to bring the amount of oxygen inside the impermeable bag (4) to below 6% of the total volume inside the sealed bag, preferably below 5%; and/or inserting into the impermeable bag (4) nitrogen N2 for a quantity at least 1.3 times greater than the volume of the impermeable bag (6); and/or rinsing the roasted coffee beans (3) present in the impermeable bag (4) with 2 cubic metres of nitrogen in a total sack volume (6) of 1500 litres filled up to 60-80% in volume with roasted beans; and/or preventing gas or fluids from entering the impermeable bag (4) by creating a barrier to oxygen that has an oxygen permeability of less than 0.1 cc (cubic centimetres=millilitres ml)/m.sup.2/24 h at 23° C. 0% RH (relative humidity); and/or preventing gas or fluids from entering the impermeable bag (4) by creating a barrier to water vapour that has a water vapour permeability of less than 0.1 g/m.sup.2/24 h at 38° C. 90% RH; and/or inserting the impermeable bag (4) in a protection and transport sack (15); and/or before inserting the impermeable bag (4), tying and closing the protection and transport sack bottom (15); and/or tying and closing, joining them, the impermeable bag mouth portion (10) and the protection and transport sack loading portion (20); and/or inserting the protection and transport sack (15) in a self-supporting container (24); for example of the octabin type; and/or verifying through the at least one window (32) of the self-supporting container (24) that the impermeable bag (4) is under pressure after it has been filled with coffee and sealed tight; and/or verifying through the at least one window (33) of the self-supporting container (24) that the oxygen in the impermeable bag (4) is less than 6% in volume of the impermeable bag (4) upon delivery of the assembly to its destination; and/or verifying through the at least one window (33) of the self-supporting container (24) that the oxygen in the impermeable bag (4) is less than 5% in volume of the impermeable bag (4) upon delivery of the assembly to its destination.
(141) According to an embodiment, a method of packaging of roasted and ground coffee (3), comprises, not necessarily in the order listed here, at least the steps of: providing roasted and ground coffee (3); pouring ground coffee (3) in a flexible and sealable impermeable bag (4) in such a way that said ground coffee (3) is in the minimum amount of roasted coffee of 100 kg; inserting the impermeable bag (4) in a protection and transport sack (15).
(142) According to an embodiment, a method comprises at least one or more of the further steps listed below:
(143) inserting the impermeable bag (4) in a protection and transport sack (15) before pouring the ground coffee; and/or before pouring ground coffee (3), blowing air and/or nitrogen into the flexible and sealable impermeable bag (4) opening its inner volume to receive ground coffee beans (3); and/or pouring in said impermeable bag (6), in a single inner volume, 350 to 450 kg of roasted and ground coffee (3); and/or sealing said impermeable bag (4); and/or preventing gas or fluids from entering the impermeable bag (4); and/or creating a depression in said impermeable bag (4) of between −50 mbar and −400 mbar; and/or filtering during the creation of the inner depression in said impermeable bag (4) to prevent the ground coffee (3) from being aspirated during the formation of the depression; and/or preventing air from entering into the impermeable bag (4) during the creation of the depression in said impermeable bag (4); and/or adjusting the pressure inside the impermeable bag (4) so that it is between 10 and 60 mbar with respect to the external pressure; and/or inserting the protection and transport sack (15) in a self-supporting container (24).
(144) According to an embodiment, a method comprises at least one or more of the further steps listed below: pouring into said impermeable bag (4) a quantity of roasted coffee occupying a minimum volume of at least 500 litres; and/or pouring into said impermeable bag (4) a quantity of roasted coffee occupying a volume varying from 1100 to 1600 litres; and/or pouring into said impermeable bag (4) a quantity of roasted coffee varying from 350 kg to 450 kg; and/or filling the impermeable bag (4) with roasted and ground coffee (3) for 60 to 80% of its inner volume of impermeable bag (6); and/or adjusting the pressure inside the impermeable bag (4) so that it is between 10 and 40 mbar with respect to external pressure or atmospheric pressure; and/or before sealing the impermeable bag (4) and before pouring the ground coffee (3), inserting air into the impermeable bag (4); and/or—before sealing the impermeable bag (4) and before pouring the ground coffee (3), inserting nitrogen N2 into the impermeable bag (4) so as to bring the amount of oxygen inside the impermeable bag (4) to below 6% of the total inner volume with bag sealed, preferably below 5%; and/or inserting into the impermeable bag (4) nitrogen N2 for a quantity at least 1.3 times greater than the volume of the impermeable bag (6); and/or washing the impermeable bag (4) with 2 cubic metres of nitrogen on a total bag volume (6) of 1500 litres to be filled to 60 to 80% by volume of the roasted and ground coffee; and/or preventing gas or fluids from entering the impermeable bag (4) by creating a barrier to oxygen which has an oxygen permeability of less than 0.1 cc (cubic centimetres=millilitres ml)/m.sup.2/24 h at 23° C. 0% Rh (relative humidity); and/or preventing gas or fluids from entering the impermeable bag (4) by creating a barrier to water vapour that has a water vapour permeability of less than 0.1 g/m.sup.2/24 h at 38° C. 90% RH; and/or before inserting the impermeable bag (4) in a protection and transport bag (15), knotting and closing the bottom of the protection and transport bag (15); and/or tying and closing, joining them, the impermeable bag mouth portion (10) and the protection and transport sack loading portion (20); and/or inserting the protection and transport sack (15) in a self-supporting container (24); for example of the octabin type; and/or checking through the at least one window (32) of the self-supporting container (24) that the impermeable bag (4) is under vacuum after it has been filled with coffee and sealed; and/or checking through the at least one window (33) of the self-supporting container (24) that the oxygen in the impermeable bag (4) is less than 6% by volume of the impermeable bag (4) at the time of use of the roasted and ground coffee (3), for example for consumption or, more probably, for a subsequent processing step; and/or checking through the at least one window (33) of the self-supporting container (24) that the oxygen in the impermeable bag (4) is less than 5% by volume of the impermeable bag (4) at the time of use of the roasted and ground coffee (3).
(145) Below, we will describe a method of packaging roasted coffee beans according to an embodiment.
(146) A method comprising the following steps in succession:
(147) 1) making from the die-cut the self-supporting container bottom (27) and self-supporting container walls (29), resting said container on a transport pallet (36);
(148) 2) closing the protection and transport sack (24) closing the protection and transport sack bottom (18) by means of a knot (22);
(149) 3) inserting the protection and transport sack (15) inside the self-supporting container (24);
(150) 4) attaching the handles (16), preferably four, of the protection and transport sack (15) to hooks (42) of a protection and transport sack support structure (41) placing the protection and transport sack loading opening (21) under the coffee filling hopper (43);
(151) 5) inserting the impermeable bag (4) inside the protection and transport sack (15) positioning the latter in such a way that the corners of the impermeable bag (4) are substantially aligned with the corners of the protection and transport sack (15);
(152) 6) blowing air or nitrogen into the impermeable bag (4) to allow its complete unfolding or inflation to form an accessible inner volume, making available the greatest possible filling volume;
(153) 7) tying the impermeable bag loading opening or mouth (11) to the filling hopper (43), by means of a locking strap (44);
(154) 8) pouring the roasted coffee (3) in the impermeable bag (4) through the filling hopper (43);
(155) 9) detaching the impermeable bag loading mouth (11) from the filling hopper (43) and proceeding to heat seal both sides of the impermeable bag loading mouth (11), leaving an insertion gap for the flushing nozzle (45) that allows the insertion of a flushing nozzle (39); flushing gaseous nitrogen in the inner volume of impermeable bag (6); or, alternatively, detaching the impermeable bag loading mouth (11) from the filling hopper (43) and proceeding to heat seal the impermeable bag loading mouth (11) 10) connecting an extraction system to a unidirectional fitting (100) provided in the impermeable bag (4), and creating an inner depression in said impermeable bag (4) comprised between −50 mbar and −400 mbar and/or connecting an aspiration system to a unidirectional fitting (100) provided in the impermeable bag (4) and creating an inner depression in said impermeable bag (4) until said impermeable bag no longer shows any change of shape or volume;
(156) 10) heat-sealing the gap (45) so that the impermeable bag (4) is sealed tight;
(157) 11) folding the impermeable bag loading mouth (11) and tying it with a common knot to the protection and transport sack (15) solidifying the protection and transport sack (15) and the impermeable bag (4);
(158) 12) fitting, or not, the self-supporting container lid (26), closing the self-supporting container (24).
(159) According to an embodiment, even the following further steps can be added in succession, optionally and if necessary:
(160) 13) placing locking straps or bands (37) around the self-supporting container to seal the assembly (1) and/or wrapping it with stretchable film (38) to protect and stabilise the self-supporting container (24) placed on the pallet (36); and/or verifying the over-pressure inflation of the impermeable bag (4) after a predefined time after filling with coffee beans (3) and sealing tight; and/or performing the aforesaid check through the upper window (32); and/or after a predetermined time from 2 h to 36 h;
(161) 14) checking with a needle probe, for example of an instrument that measures the gaseous compositions in an environment, the oxygen present in the inner volume (6) of the impermeable bag (4), for example passing through the inspection window (33) and puncturing the stretchable film (38), protection and transport sack (15) and impermeable bag (4) in over-pressure; and/or unloading the roasted coffee (3) by opening the self-supporting container (24), lifting the protection and transport sack (15) by means of the handles (16), opening the knot in the bottom of protection and transport sack (18) and cutting the impermeable bag bottom portion (9).
(162) To the embodiments described above, a technician in the field, to satisfy contingent requirements, may make numerous modifications, adaptations and replacements of members with others functionally equivalent, without departing from the scope of the following claims.
(163) According to an embodiment, the impermeable bag is closed by welding the flaps of its opening(s). This welding is referred to above as “heat-sealing”. However, this welding can be carried out by sealing bar and/or induction thermal welding. For example, but not necessarily, for an automated industrial production of impermeable bags, induction welding could be a preferable technical solution.
LIST OF REFERENCES
(164) 1 Packaging assembly 2 Coffee 3 Roasted beans and/or ground 4 Impermeable bag 5 Unidirectional valve 6 Inner volume of impermeable bag 7 Impermeable bag side wall portion 8 Heat-sealing of impermeable bag 9 Impermeable bag bottom portion 10 Impermeable bag mouth portion 11 Impermeable bag loading opening or mouth 12 Conical walls 13 Transverse dimension of side wall 14 Transverse dimension of loading mouth 15 Protection and transport sack 16 Loops or handles 17 Tubular protection and transport sack wall 18 Protection and transport sack bottom 19 Protection and transport sack unloading opening 20 Protection and transport sack loading portion 21 Protection and transport sack loading opening 22 Protection and transport sack closure 23 Protection and transport sack corners 24 Self-supporting container 25 Inner volume of self-supporting container 26 Self-supporting container lid 27 Self-supporting container bottom 28 Layer of corrugated cardboard 29 Walls of self-supporting container 30 Self-supporting container bottom edge 31 Self-supporting container lid edge 32 Upper inspection window 33 Lower inspection window 34 Upper edge of the wall 35 Lower edge of the wall 36 Transport pallet 37 Locking straps or bands 38 Stretchable film 39 Nitrogen and/or air flushing nozzle 40 Heat-sealer or welder 41 Protection and transport sack support structure 42 Hooks 43 Hopper 44 Strap locking the impermeable bag to the hopper 45 Flushing nozzle insertion gap 100 Unidirectional fitting for connecting the aspiration system for creating a vacuum; 101 System for creating a strong depression or so-called vacuum; X-X longitudinal axis of the assembly and in particular to the impermeable bag, protection and transport sack and self-supporting container.