Folding knife with replaceable blade
11084177 · 2021-08-10
Assignee
Inventors
Cpc classification
Y10T29/4973
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A knife is provided that includes a replaceable blade element. The knife employs a blade carrier that is fixedly interconnected to or foldable with respect to a handle. The blade carrier selectively receives the replaceable blade element that is locked into the blade carrier by way of a hook and movable pin combination. The replaceable blade element is designed to be inserted within the blade carrier quickly, easily, and safely.
Claims
1. A knife, comprising: a handle with an outer surface; a first blade carrier having a proximal end positioned within the handle and a first distal end extending in a first direction, the first blade carrier having a first outer surface and a first inner surface positioned opposite the first outer surface, wherein the first distal end interconnects the first outer surface and the first inner surface, and wherein the first inner surface includes a first segment and a second segment that deviates from the first segment; a second blade carrier spaced from, and fixed relative to, the first blade carrier, the second blade carrier having a proximal end positioned within the handle and a second distal end extending in the first direction, the second blade carrier having a second outer surface and a second inner surface positioned opposite the second outer surface, wherein the second distal end interconnects the second outer surface and the second inner surface, and wherein the second inner surface includes a first segment and a second segment that deviates from the first segment; an outer wall interconnecting the first outer surface and the second outer surface; wherein at least a portion of at least one of the first segment and second segment of the first inner surface is spaced from at least a corresponding portion of at least one of the first segment and second segment of the second inner surface in a direction perpendicular to the first direction; a replaceable blade positioned between the first blade carrier and the second blade carrier, the replaceable blade having a cutting edge, the majority of which is exposed when the replaceable blade is positioned between the first blade carrier and the second blade carrier, and an outer surface positioned opposite the cutting edge; a replaceable blade release mechanism associated with at least one of the first and the second blade carrier; and a seat member configured to selectively receive a portion of the replaceable blade, the seat member positioned between the first blade carrier and the second blade carrier.
2. The knife of claim 1, wherein the replaceable blade has a hooked portion that extends from an outer surface thereof that is selectively received by the seat member.
3. The knife of claim 1, wherein the first blade carrier and the second blade carrier are selectively rotatable relative to the handle and selectively lockable thereto.
4. The knife of claim 1, wherein the replaceable blade release mechanism is moved relative to the handle to release the replaceable blade from the first blade carrier and the second blade carrier.
5. A knife adapted to receive a replaceable blade, comprising: a handle with an outer surface; a first blade carrier having a proximal end positioned within the handle and a first distal end spaced in a first direction, the first blade carrier having a first outer surface and a first inner surface positioned opposite the first outer surface, wherein the first distal end interconnects the first outer surface and the first inner surface; a second blade carrier spaced from, and fixed relative to, the first blade carrier, the second blade carrier having a proximal end positioned within the handle and a second distal end spaced in the first direction, the second blade carrier having a second outer surface and a second inner surface positioned opposite the second outer surface, wherein the second distal end interconnects the second outer surface and the second inner surface; an outer wall interconnecting the first outer surface and the second outer surface; wherein the first inner surface and the second inner surface are generally of the same profile shape, and wherein a distance between the first outer surface and the first inner surface perpendicular to the first direction is less than a distance between the second outer surface and the second inner surface perpendicular to the first direction; wherein the replaceable blade is adapted to be positioned between the first blade carrier and the second blade carrier, the replaceable blade having a cutting edge and an outer surface with a hooked portion positioned opposite the cutting edge; a replaceable blade release mechanism associated with at least one of the first blade carrier and the second blade carrier; and a seat member configured to selectively receive the hooked portion, the seat member positioned between the first blade carrier and the second blade carrier.
6. The knife of claim 5, wherein the first blade carrier and the second blade carrier are selectively rotatable relative to the handle and selectively lockable thereto.
7. A knife adapted to receive a replaceable blade, comprising: a handle with an outer surface; a first blade carrier having a proximal end positioned within the handle and a first distal end extending in a first direction, the first blade carrier having a first outer surface and a first inner surface positioned opposite the first outer surface, wherein the first distal end interconnects the first outer surface and the first inner surface; a second blade carrier spaced from, and fixed relative to, the first blade carrier, the second blade carrier having a proximal end positioned within the handle and a second distal end extending in the first direction, the second blade carrier having a second outer surface and a second inner surface positioned opposite the second outer surface, wherein the second distal end interconnects the second outer surface and the second inner surface; an outer wall interconnecting the first outer surface and the second outer surface; wherein a distance between a portion of the first outer surface and a portion of the first inner surface perpendicular to the first direction is less than a distance between a portion of the second outer surface and a portion of the second inner surface perpendicular to the first direction; and wherein the replaceable blade is adapted to be positioned between the first blade carrier and the second blade carrier, the replaceable blade having a cutting edge and an outer surface positioned opposite the cutting edge.
8. The knife of claim 7, wherein the replaceable blade has a protrusion extending from the outer surface thereof that is selectively received by a seat member positioned between the first blade carrier and the second blade carrier.
9. The knife of claim 7, wherein the first blade carrier and the second blade carrier are selectively rotatable relative to the handle and selectively lockable thereto.
10. The knife of claim 7, further comprising a replaceable blade release mechanism associated with at least one of the first blade carrier and the second blade carrier, wherein the replaceable blade release mechanism is moved relative to the handle to release the replaceable blade from the first blade carrier and the second blade carrier.
11. The knife of claim 7, wherein the first distal end is spaced from the second distal end.
12. A knife, comprising: a handle with an outer surface; a first blade carrier having a proximal end positioned within the handle and a first distal end spaced in a first direction, the first blade carrier having a first outer surface and a first inner surface positioned opposite the first outer surface, wherein the first distal end interconnects the first outer surface and the first inner surface, and wherein the first inner surface includes a first segment and a second segment that deviates from the first segment; a second blade carrier spaced from, and fixed relative to, the first blade carrier, the second blade carrier having a proximal end positioned within the handle and a second distal end spaced in the first direction, the second blade carrier having a second outer surface and a second inner surface positioned opposite the second outer surface, wherein the second distal end interconnects the second outer surface and the second inner surface, and wherein the second inner surface includes a first segment and a second segment that deviates from the first segment; an outer wall interconnecting the first outer surface and the second outer surface; and wherein at least a portion of the first segment of the first inner surface is spaced from at least a portion of the first segment of the second inner surface in a direction perpendicular to the first direction.
13. The knife of claim 12, further comprising a replaceable blade positioned between the first blade carrier and the second blade carrier.
14. The knife of claim 13, further comprising a seat member positioned between the first blade carrier and the second blade carrier configured to selectively receive a portion of the replaceable blade.
15. The knife of claim 12, wherein the first segment of the first inner surface is substantially straight and the second segment of the first inner surface is arcuate; and wherein the first segment of the second inner surface is substantially straight and the second segment of the second inner surface is arcuate.
16. The knife of claim 12, further comprising a replaceable blade positioned between the first blade carrier and the second blade carrier, the replaceable blade having a front portion with a hook and a rear portion.
17. The knife of claim 16, wherein the rear portion is comprised of a tab.
18. The knife of claim 17, wherein the tab includes an aperture.
19. The knife of claim 12, wherein at least a portion of the second segment of the first inner surface is spaced from at least a portion of the second segment of the second inner surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the general description of the invention given above and the detailed description of the drawings given below, serve to explain the principles of these inventions.
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(26) It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
DETAILED DESCRIPTION
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(33) More specifically, the blade lock release button 30, when depressed, selectively engages a flexible tab 70 of the second blade carrier. The tab also includes the lock pin 46. Depression of the release button 30 deflects the tab 70 and moves the lock pin 46 in a lateral direction which moves the lock pin 46 out of an aperture 74 of the blade 18. The flexible tab 70 may further include a recess 72, indent, or scalloped portion that facilitates deflection. When the obstruction created by the lock pin 46 is removed, the blade 18 can be removed from the blade carriers 14. The lock pin 46 may have a sloped surface 78 that when contacted by an inserting blade deflects the tab 70 so that the blade can be fully inserted. More specifically, sliding the blade 18 in a direction parallel to the longitudinal axis of the knife 2 will engage the rear surface 82 of the blade 18 against the sloped surface 78 of the pin, which will deflect the tab 70. The blade end 82 may employ a corresponding sloped surface (see,
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(36) Similar to the embodiment shown in
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(38) One of ordinary skill in the art will appreciate that the first lower surface 408 may be comprised of a first segment 408′ that begins near the handle 106 and a second segment 408″ interconnected to the first segment 408′ but deviates therefrom, wherein the first distal end 412 defines an end of the second segment 408″. Similarly, the second lower surface 420 may be comprised of a first segment 420′ that begins near the handle 106 and a second segment 420″ interconnected to the first segment 420′ but deviates therefrom, wherein the second distal end 424 defines an end of the second segment 420″.
(39) In operation, the replaceable blade 118 is positioned between the first blade carrier 114′ and the second blade carrier 114″ and the majority of a cutting edge 432 is exposed and positioned opposite the other wall 428. The hook 150 selectively engages a seat member 436 positioned between the first blade carrier 114′ and the second blade carrier 114″ and spaced from the upper wall 428.
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(43) More specifically, the blade lock release button 130, when depressed, selectively engages a flexible tab 170 of the second blade carrier 114″. The tab 170 also includes the lock pin 146. The flexible tab 170 may further include a recess 172, indent, or scalloped portion that facilitates deflection. Depression of the release button 130 deflects the tab 170 and moves the lock pin 146 in a lateral direction which moves the lock pin 146 out of an aperture 174 of the blade 118. When the obstruction created by the lock pin 146 is removed, the blade 118 can be removed from the blade carriers 114. The lock pin 146 may have a sloped surface 178 that when contacted by an inserting blade deflects the tab 170 so that the blade can be fully inserted. The blade end 182 may employ a corresponding sloped surface 184 that interacts with the sloped surface 178 of the pin, which facilitates insertion of the replaceable blade. More specifically, sliding the blade 118 in a direction parallel to the longitudinal axis of the knife 102 will engage the rear surface of the blade 118 against the sloped surface 78 of the pin, which will deflect the tab 170. Once the end portion 182 of the blade 118 is positioned past the lock pin 146, the aperture 174 will eventually be positioned over the lock pin 146 and the pin will recoil to secure the blade.
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(45) As persons of ordinary skill in the art will recognize based on the foregoing disclosure, a guard 234 be utilized in any knife of an embodiment according to the present disclosure to guard against accidental or inadvertent depression of the replaceable blade lock release button 230. Persons skilled in the art will also recognize, based on the present disclosure, that a guard 234 may take many shapes, in addition to the shape depicted in
(46) The blade of embodiments of the present invention is made out of high carbon or high carbon stainless steel and is approximately 2.5-4.0 inches (about 63.5-102 mm) long. The blade carriers are made of stainless steel and are spaced about 0.02-0.15 inches (about 0.55-3.8 mm) from each other. The blade carrier supports are made out of stainless steel or plastic however, one of skill in the art will appreciate that the replaceable blade, blade carriers, and blade supports may be made of any suitable material.
(47) While various embodiments of the present invention have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. However, it is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention, as set forth in the following claims. Further, the invention(s) described herein is capable of other embodiments and of being practiced or of being carried out in various ways. In addition, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
(48) To assist in the understanding of one embodiment of the present invention the following list of components and associated numbering found in the drawings is provided herein:
# COMPONENT
(49) 2 Knife 6 Handle 10 Blade 11 Longitudinal axis 12 Transverse asis 14 Blade carrier 15 Member 16 Blade carrier lock release 17 Guide surface 18 Replaceable blade 22 Blade carrier lock 24 Cutting edge 26 Upper portion 30 Replaceable blade lock release button 34 Front blade portion 38 Front edge 46 Replaceable blade lock protrusion 50 Hook 54 Blade carrier liner 58 Lock release button pin end 62 Channel 64 Pin 66 Biasing member 68 Recess 70 Tab 72 Recess 74 Aperture 78 Sloped surface 82 Blade end 84 Blade carrier proximal portion 86 Blade carrier distal portion 90 Carrier point 92 Carrier edge 102 Knife 106 Handle 110 Blade 114 Blade carrier 115 Member 118 Replaceable blade 130 Replaceable blade lock release button 134 Front blade portion 138 Front edge 146 Replaceable blade lock protrusion 150 Hook 154 Blade carrier support 158 Lock release button pin end 162 Opening 166 Biasing member 168 Recess 169 Spring plate 170 Tab 172 Recess 174 Aperture 178 Sloped surface 182 Blade end 184 Sloped surface 202 Knife 206 Handle 210 Blade 214 Blade carrier 216 Blade carrier lock release 218 Replaceable blade 230 Replaceable blade lock release button 324 Guard 400 First upper surface 404 Handle upper surface 408 First lower surface 412 First distal end 416 Second upper surface 420 Second lower surface 424 Second distal end 428 Upper wall 432 Cutting edge 436 Seat