Therapeutic massage system
11090216 · 2021-08-17
Assignee
Inventors
Cpc classification
B32B2535/00
PERFORMING OPERATIONS; TRANSPORTING
B32B2264/00
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
A61H9/0078
HUMAN NECESSITIES
B32B7/05
PERFORMING OPERATIONS; TRANSPORTING
B32B5/142
PERFORMING OPERATIONS; TRANSPORTING
B32B2307/546
PERFORMING OPERATIONS; TRANSPORTING
B32B2255/02
PERFORMING OPERATIONS; TRANSPORTING
B32B5/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
B32B5/06
PERFORMING OPERATIONS; TRANSPORTING
B32B5/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A therapeutic massage system includes a cushion and a controller unit operably connected by tubing. The cushion has a therapy pad coupled to a support pad. The support pad includes a plurality of compartments that may be filled with microbeads or other supportive material that self-adjusts to conform to the contours of an individual's body. The therapy pad includes a plurality of selectively inflatable and deflatable channels. The controller unit includes a processor operably connected to a diverter for controlling the delivery of air to and exhausting of air from the channels of the therapy pad. The massage system can be customized to provide user-specific treatment.
Claims
1. A therapeutic massage system comprising a controllable compressed air delivery system and a cushion adapted for operative union with a portion of said controllable compressed air delivery system, said cushion comprising a support pad and a therapy pad, said support pad having head and vertebral column supporting portions, said portions delimited by a seam traversing a width of said support pad, said head supporting portion for receiving a head and characterized by a compartment, bounded by said seam, containing flowable filler material, said vertebral column supporting portion of said support pad characterized by compartments containing flowable filler material, select compartments of said vertebral column supporting portion of said support pad being interconnected to allow flow of flowable filler material among interconnected compartments of said vertebral column supporting portion of said support pad, said therapy pad overlying and affixed to said vertebral column supporting portion of said support pad, an upper surface of said cushion thereby characterized by said head supporting portion of said support pad and said therapy pad, said therapy pad including a plurality of fluid fillable channels for receiving a vertebral column wherein select fluid fillable channels of said plurality of fluid fillable channels of said therapy pad are fillable via programmed actuation of an actuatable element of said controllable compressed air delivery system.
2. The therapeutic massage system of claim 1 wherein said support pad comprises first and second resilient fabric layers selectively united to form said compartments of said vertebral column supporting portion of said support pad.
3. The therapeutic massage system of claim 1 wherein said support pad is characterized by a peripheral margin, said therapy pad affixed to said support pad such that said plurality of fluid fillable vertebral column receiving channels of said therapy pad occupy an area interior of said peripheral margin of said support pad.
4. The therapeutic massage system of claim 1 wherein said support pad comprises a union of first and second support pad sections, said first support pad section comprising said head supporting portion and said second support pad section comprising said vertebral column supporting portion.
5. The therapeutic massage system of claim 1 wherein said compartments of said vertebral column supporting portion of said support pad abut one another at a seam to form compartment interfaces.
6. The therapeutic massage system of claim 1 wherein said flowable filler material comprises microbeads.
7. The therapeutic massage system of claim 1 wherein said flowable filler material comprises foam elements.
8. The therapeutic massage system of claim 1 wherein said flowable filler material comprises a combination of microbeads and foam elements.
9. The therapeutic massage system of claim 1 wherein said therapy pad comprises first and second fabric layers selectively united to form channels of said plurality of fluid fillable channels.
10. The therapeutic massage system of claim 1 wherein said therapy pad comprises first and second fabric layers selectively united via radio frequency welding to form channels of said plurality of fluid fillable channels.
11. The therapeutic massage system of claim 1 wherein said therapy pad comprises first and second fabric layers selectively united to form channels of said plurality of fluid fillable channels, each fabric layer of said first and second fabric layers including a urethane coated side, the fabric layers having their coated sides selectively united.
12. The therapeutic massage system of claim 1 wherein said therapy pad comprises a union of first and second therapy pad sections, said first therapy pad section characterized by fluid fillable channels corresponding to cervical vertebrae, said second therapy pad section characterized by fluid fillable channels corresponding to vertebrae selected from the group consisting of thoracic, lumbar and gluteal vertebrae.
13. The therapeutic massage system of claim 1 wherein said therapy pad is adapted for operative union with a portion of said controllable compressed air delivery system.
14. The therapeutic massage system of claim 1 wherein channels of said plurality of fluid fillable channels of said therapy pad abut one another at a seam to form channel interfaces.
15. The therapeutic massage system of claim 1 wherein channels of said plurality of fluid fillable channels of said therapy pad abut one another at an undulating seam to form channel interfaces.
16. The therapeutic massage system of claim 1 wherein channels of said plurality of fluid fillable channels of said therapy pad are curved throughout a length thereof.
17. The therapeutic massage system of claim 1 wherein channels of said plurality of fluid fillable vertebral column receiving channels of said therapy pad are each adapted for operative union with a portion of said controllable compressed air delivery system.
18. The therapeutic massage system of claim 1 further comprising a cover, said cover receiving and enclosing said cushion.
19. A therapeutic massage cushion adapted for operative union with a portion of a programmable fluid delivery system, the cushion comprising a non-pneumatic support pad and a pneumatic therapy pad, said non-pneumatic support pad having head and vertebral column supporting portions, said head supporting portion for receiving a head, said vertebral column supporting portion of said non-pneumatic support pad characterized by compartments containing flowable filler material, select compartments of said vertebral column supporting portion of said non-pneumatic support pad being interconnected to allow flow of flowable filler material among interconnected compartments of said vertebral column supporting portion of said non-pneumatic support pad, said pneumatic therapy pad including a plurality of adjacent fluid fillable channels for receiving a vertebral column, said fluid fillable channels traversing a width of said pneumatic therapy pad, said adjacent fluid fillable channels of said plurality of adjacent fluid fillable channels of said pneumatic therapy pad being curved throughout a length thereof, said pneumatic therapy pad affixed to said non-pneumatic support pad, an upper surface of said cushion thereby characterized by said head supporting portion of said support pad and said therapy pad, select fluid fillable channels of said plurality of adjacent fluid fillable channels of said pneumatic therapy pad being selectively fillable via programmed actuation of an actuatable element of the programmable fluid delivery system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(63) A massage system 10 according to an embodiment is depicted generally in
(64) Referring to
(65) Referring to
(66) Referring to
(67) To provide structural support to support pad 20, compartments 22 are filled with a supporting substance, which may be referred to herein as filler material. Although compartments 22 can be filled with air or other fluid, a generally solid material has been found to be beneficial. Nevertheless, said filler material can have certain fluid-like properties, such as, for example, the ability to conform to different shapes in response to varying pressures. In an embodiment, compartments 22 are filled with microbeads (as shown in
(68) Support pad 20 and compartments 22 of support pad 20 can be formed in any number of ways. In an embodiment, support pad 20 is formed by attaching together two pieces of resilient nylon fabric proximal the respective perimeters of each piece of fabric, such as by sewing or stitching. For example, seams can be sewn into the fabric to form compartments 22 and compartment interfaces 26 to permit, while also dissuading, the migration of microbeads between compartments 22. One or more flapped openings can be left in the joined fabric pieces to facilitate loading of microbeads into compartments 22.
(69) As depicted in
(70) As shown in
(71) Therapy pad 30 can be formed by radio-frequency welding (RF welding) sections of fabric together to form channels 32, wherein the weld pattern causes these channels 32 to be in abutment with one another. In an embodiment, the interior and exterior surfaces of channels 32 may have a coating of a substantially air-impermeable and/or liquid-impermeable material, such as urethane laminate. In an alternative embodiment each channel 32 may be formed independently from separate pieces of material. Alternatively, channels 32 and channel interfaces 36 may be formed, as with compartments 22, from two separate pieces of a fabric whereby the seams and channel interfaces 36 are formed by RF welding. As depicted in
(72) As mentioned, support pad 20 and therapy pad 30, as well as a cover for support pad 20 and therapy pad 30, can be formed by joining, such as through sewing and RF welding, various layers of fabric or material. Those skilled in the art will recognize that these components (i.e., support pad 20 and therapy pad 30) can be separate devices, or could be integrated into a single integral device. The actual physical embodiments may take many forms.
(73) One example of therapy pad 30 may be formed by joining first layer 52 and second layer 54. First layer 52 has outer first layer perimeter 56 and inner first layer perimeter 57. Similarly, second layer 54 has outer second layer perimeter 58 and inner second layer perimeter 59.
(74) In an embodiment, first layer 52 and second layer 52 are made from RF weld fabric are joined through RF welding such that the walls forming each of the channels 32-1 thru 32-16 are substantially gas impermeable. Additionally, outer first layer perimeter 56 may be attached to outer second layer perimeter 58 and inner first layer perimeter 57 may be attached to inner second layer perimeter 59. First layer 52 generally also includes defined openings 60. As shown in
(75) First layer 52 and second layer 54 may further include guides 61. Guides 61 facilitate joining first layer 52 and second layer 54, such as by providing a visual stitching marker. Guides 61 are generally situated between channels 32. As depicted in
(76) Referring to
(77) During construction of support pad 20, portions of third layer perimeter 64 and fourth layer perimeter 65 are joined together, such as by sewing or stitching, leaving openings 68 through which filler material, such as microbeads, can be inserted. When compartments 22 have been sufficiently filled with filler material, openings 68 are closed off Support pad 20 and therapy pad 30 may then be fully joined by aligning guides 61 with compartment guides 66 and sewing, stitching, or otherwise coupling therealong. In an embodiment, intermediate layer 40 is disposed between support pad 20 and therapy pad 30.
(78) Referring to
(79) Referring to
(80) First upper section layer 306 generally includes a plurality of seams 320 that define various compartments. In an embodiment, seams 320 are sinusoidal in shape and define head compartment 322, neck compartment 324 and shoulder compartments 326, which are adapted, respectively, to support the head, neck and shoulder regions of a user. Lower border 312, 314 and 316 are generally fabricated such that the bottom-most shoulder compartment 326 has a slope of approximately eleven degrees (11°) to approximately twenty-four degrees (24°). Referring to
(81) Referring to
(82) Once seams 342 are formed, first lower section layer perimeter 334 and second lower section layer perimeter 338 are joined, such as through stitching or other suitable techniques. In an embodiment, the distal ends of neck portions 336, 340 are initially left unstitched, thereby providing an opening through which filler material, such as microbeads, can be inserted. Once the cavity between first and second lower section layers is sufficiently filled, the distal end of neck portions 336, 340 are joined. Cover 348 may also be attached to support pad 20.
(83) Referring to
(84) While support pad 30 generally provides dynamic, responsive support to a user on its own, therapy pad 20 utilizes channels 32 to provide unique pressure profiles for delivering therapeutic massage treatment. Specifically, the combination of the slope of channels 32 and the sine-wave pattern of channel interfaces 36 creates a specific pattern of pressure points that can be delivered to an individual in a customized sequence, thus delivering a dynamic pressure-therapy treatment designed to impart a therapeutic effect tailored to the needs of an individual. The sine-wave pattern of channel interfaces 36 permits pressure to be applied in a variable pattern across portions of the individual's body. Specifically, as shown in
(85) In an embodiment, therapy pad 30 includes a plurality of channels 32, which abut at channel interfaces. One skilled in the art will readily recognize, however, that therapy pad 30 can include any number of channels 32 and channel interfaces 36 without departing from the spirit or scope of the present invention. The number and size of channels 32 may be varied in accordance with the anatomical region of the individual targeted by massage system 10. Referring again to the pressure profiles depicted in
(86) As indicated above, a feature of the present invention is the ability to deliver customized massage therapy to a user by selectively inflating and deflating channels 32 of therapy pad 30. Controller unit 16 inflates and deflates channels by sequentially delivering a fluid, such as air, to channels 32 and subsequently removing the fluid from the channels 32. Controller unit 16 generally includes at least a processor programmed to deliver customized pressure profiles to an individual. Controller unit 16 may also include mechanism to direct air into and out of channels of therapy pad 30, such as diverter 100 or diverter 200, as well actuators (not depicted) that are operably connected to diverter 100 or 200 and an air compressor. Alternatively, diverter 100 or 200 and the actuators may be provided as a separate unit or separate units. The diverter 100 or 200 includes at least one chamber, and generally a plurality of chambers, that are adapted to communicate to therapy pad 30 air that is supplied from an air source. The processor can be instructed to control the air compressor and diverter 100 or 200 so as to deliver a desired pressure-therapy treatment to an individual.
(87) Referring to the embodiment shown in
(88) Diverter 100 can be operably connected to cushion 12 with tubing 14. In one embodiment, controller unit 16 will include an integrated female connector 18 to facilitate the connection of tubing 14. A cooperating connector 19 will be attached to tubing 14, thus allowing for the convenient connection to diverter 100. One skilled in the art will recognize that tubing 14 and diverter 100 can be connected in any number of ways.
(89) As depicted in
(90) Referring to
(91) Referring to
(92) Annulus 126 can create a substantially air-tight seal between first end 114 of conduit 110 and each of chambers 132. Manifold 130 generally has first chamber port 134 and second chamber port 136 and defines interior chamber space 138. Manifold 130 can be coupled to intake port 104 at first chamber port 134 and to conduit 110 at second chamber port 136 such that interior chamber space 138 is in fluid communication with interior intake port space 106 of intake port 104 and interior conduit space 112 of conduit 110. In this manner, fluid can be communicated from a fluid source, such as an air compressor, through intake port 104, into conduit 110 via interior chamber space 138, and from conduit 110 into one of chambers 132 depending upon the rotational positioning of conduit 110.
(93) Conduit 110 can be selectively positioned in each chamber 132 of manifold 130 by rotating conduit 110. In an embodiment, conduit 110 is rotated by rotating diverter cap 140, which may be operably connected to actuator (not depicted). Referring to
(94) Conduit 110 sits snugly within interior disc space 142 of diverter cap 140. Diverter cap 140 may also include two holes adapted to receive a threaded member, such as a 10/30 threaded nut, and elbow 122 of conduit 110. Diverter cap 140 can snap onto elbow 122 of conduit 110 to hold conduit 110 in place with respect to diverter cap 140. Diverter cap 140 and conduit 110 can be fastened to the threaded member to further secure conduit 110 in place within interior disc space 142 of diverter cap 140. An electronic gear may be operably connected to the exterior face of diverter cap 140. Actuating the electronic gear thereby causes conduit 110 to rotate 360 degrees and pause and/or stop at any one of the chambers 132 of manifold 130. Such pause generally occurs for approximately 1-4 seconds, though one skilled in the art will recognize that the length of the pause can be outside of this range.
(95) In one embodiment, diverter 100 may be assembled according to the following steps: 1) Conduit 100 is formed by fitting a rubber arm over a barbed end of elbow 122. 2) Biasing member 150 is placed in detent 144 of diverter cap 140. 3) The rubber arm fitted over the barbed end of elbow 122 is inserted inside diverter cap 140 and over biasing member 150. 4) Manifold 110 is positioned within manifold housing 102. 5) Diverter cap 140 is positioned with respect to manifold housing 102 by inserting conduit 110 into second chamber port 136. 6) Annulus 126 of conduit 110 is aligned with home chamber 132a of manifold 110. As conduit rotates in a clock-wise direction, annulus can correspondingly align with subsequent chambers 132b-132i. 7) Intake port 104 is coupled to conduit 110 at conduit exit port 116. 8) Intake port 104 is coupled to an air supply, such as an air compressor, with flexible tubing. 9) Tubes 50 of tubing 14 are independently connected to chambers 132 of manifold. In an embodiment, chambers 132 include a male connector for insertion into tubing 14 located opposite the point of insertion for conduit. 10) Diverter 100 is operably connected to processor and power source or power regulator of controller unit 16. 11) Diverter cap 140 is operably connect to a geared motor shaft such that conduit 110 is infinitely rotatable 360 degrees. First end 114 of conduit 110 drops down into each of chambers 132 of manifold 130 to create a seal and fill corresponding channel 32 of therapy pad 30. Exhaust port 146 allows channel 132 that was previously inflated with air to deflate by exhausting air through exhaust port 146.
(96) In operation, the air compressor feeds air via flexible tubing into a straight-barbed fitting of intake port 104. Intake port 104 communicates air received from the air compressor through the flexible tubing and into conduit 110. The substantially interior chamber space 138 of manifold 130 and interior conduit space 112 of conduit 110 direct the flow of air through several directional changes so that the air can exit into one of chambers 132 of manifold 130. After exiting chamber 132, air flows through tube 50 of tubing 14 and into channel 32 of therapy pad 30.
(97) Manifold 130 has a plurality of oval-shaped ports at the respective opening of channels 132 that are adapted to receive annulus 126 of conduit 110. Biasing member 150 applies constant pressure to first end 114 of conduit 114 such that as conduit 110 rotates 360 degrees, conduit 110 pauses at the port of each chamber 132 as directed by the software program of the processor of controller unit 16.
(98) Once conduit 110 pauses, first end 114 of conduit 110 fits snugly into the oval chamfered port of one of chambers 132, thereby mitigating air leakage. The area surrounding the conduit-entry port of each conduit may include a circular boss to further mitigate air leakage as first end 114 of conduit exits the conduit-entry port.
(99) As conduit 110 pauses at one of chambers 132 to inflate a channel 32 of therapy pad 30, the previously inflated channel 32 can deflate. Specifically, exhaust port 146 of diverter cap 140 is aligned with the previously inflated channel 32. Exhaust port 146 is thereby positioned in fluid communication with the previously inflated channel 132 via a chamber 132. The existence of a pressure differential between the previously inflated channel 132 and ambient air will cause the previously inflated channel 132 to deflate by exhausting air to the atmosphere.
(100) After inflation of an air channel, the previously inflated channel of the massage pad will exhaust air through exhaust port 146. Exhaust port 146 will allow the previously inflated channel air to exhaust air to the atmosphere. For example, referring to
(101) In alternative embodiments of massage system 10, diverter 200 may be used in place of diverter 100. As shown in
(102) Referring to
(103) Bore 214 is adapted to receive swivel valve 204. Intake port 216 is adapted to receive tubing fitting 226, about which tubing 14 can be releasably secured. Entry ports 220 may be adapted to receive O-ring 228 and threaded member 230. In an embodiment, O-ring 228 and threaded member 230 create a substantially air-impermeable seal in the outermost opening of entry port 220 (i.e., where entry port 220 terminates on the outer surface of main body 210). Guide channel 224 is adapted to receive guide member 232 therethrough. As shown in
(104) Wall 212 generally extends beyond main body 210, thereby forming recess 235 at terminal openings 234. Recess 235 is generally adapted to mate with a tubing connector such that a tube is attached to a channel opening 60 of therapy pad 30 and an exit port 218 of manifold 202. Wall 212 may define apertures 236 adapted to receive fastening members for securing manifold 202 to mounting bracket 208. Though shown to be rectangular, wall 212 may be any number of shapes.
(105) Referring to
(106) As shown in
(107) In operation, diverter 200, like diverter 100, can be utilized to selectively inflate and deflate channels 32 of therapy pad 30. Specifically, air can be delivered from an air source through tubing fitting 226 into intake port 216. The air then travels through intake port 216 until exiting main body 210 of manifold 202 through opening 210. The air subsequently enters swivel valve 204 through bore 246 and continues to exit port 248. Swivel valve 204 will generally be positioned within bore 214 of manifold such that exit port 248 of swivel valve 204 is aligned with entry port 220 of manifold 202. Air is thereby diverted from swivel valve 204 to entry port 220 of manifold 202 and through conduit, or exit port, 222. At or proximal to terminal opening 234, the air enter a tubing that is coupled to diverter 200 at recess 235. As air continuously flows through the system diverter, the channel 32 of therapy pad 30 that is couple to the tubing inflates.
(108) In accordance with the instructions sent by controller unit 16, actuator 206 causes disc 240 to rotate. Once exit port 248 of swivel valve 204 is aligned with entry port 218 of manifold 202, another channel 32 can be inflated as previously described. A feature and advantage of diverter 200 of the present invention is that the previously inflated channel 32 can be substantially simultaneously deflated. Specifically, as swivel valve 204 rotates, the previously engaged entry port 220 of manifold 202 is disengaged from exit port 248 of swivel valve 204 and re-positioned into fluid communication with furrow 256. Due to the pressure differential between the previously inflated channel 32 and ambient, air exits channel 32, flowing through the respective tubing, entering manifold 202 at terminal opening 35 and traveling through exit port 218 toward entry port 220. Rather than enter exit port 248 of swivel valve 204, however, the air enters furrow 256 and ultimately exits manifold diverter 200 through exhaust port 222 in manifold 202. A further feature and advantage of the present invention is that the weight of a user on therapy pad 30 will increase the pressure differential between the previously inflated channel and air, thereby facilitating deflation of the channel 32.
(109) The pressure profiles implemented by controller unit 16 can be customized based on the therapeutic needs of individuals using massage device 10. In particular, when a user engages cushion 20, such as by lying prone on cushion 20, each pressure profile provides a pressure-therapy treatment program. For example, referring to
(110) One skilled in the art will readily recognize that any number of unique pressure-therapy treatment programs can be developed to treat conditions and other ailments for which therapeutic massages can provide treatment or relief. Generally, such pressure-therapy treatments will progress in a direction toward the cervical curve from the gluteus curve. Referring to
(111) Referring to
(112) Massage system 10 is thereby capable of providing multiple sources of pressure therapy. A first source of pressure therapy originates in support pad 20, which applies pressure by continuously conforming to and supporting an individual's body. A second source of pressure therapy originates in therapy pad 30, which applies localized pressure along sinusoidal-shaped channels 32 located between the individual's body and support pad 20. A third source of pressure therapy originates in the controller unit 16, which can execute instructions for sequentially inflating and deflating channels 32 of therapy pad 30 in accordance with a prescribed treatment plan. These sources may be used alone, or in any combination with one another.
(113) Various embodiments of the invention have been described above for purposes of illustrating the details thereof and to enable one of ordinary skill in the art to make and use the invention. The details and features of the disclosed embodiment or embodiments are not intended to be limiting, as many variations and modifications will be readily apparent to those of skill in the art. Accordingly, the scope of the present disclosure is intended to be interpreted broadly and to include all variations and modifications coming within the scope and spirit of the appended claims and their legal equivalents.