LONG UNSATURATED ALIPHATIC CHAINS AS STABILISERS FOR NITRATE ESTERS AND NITROCELLULOSE-BASED APPLICATIONS
20210221752 · 2021-07-22
Assignee
Inventors
Cpc classification
C06B25/26
CHEMISTRY; METALLURGY
International classification
C06B23/00
CHEMISTRY; METALLURGY
C06B25/20
CHEMISTRY; METALLURGY
Abstract
A nitrocellulose-based composition for use as a propellant or as a combustible item is provided. The nitrocellulose-based composition includes a nitrate ester-based component including nitrocellulose; and a stabiliser (I) in the form of a long aliphatic chain having at least two unsaturation sites, the compound having a molecular weight of at least (120) and an iodine number of at least (25).
Claims
1. A nitrocellulose-based composition for use as propellant or as combustible item, said nitrocellulose-based composition comprising: (a) a nitrate ester-based component comprising nitrocellulose; and (b) a stabiliser (I) in the form of a long aliphatic chain having at least two unsaturation sites, the compound having a molecular weight of at least 120 and an iodine number of at least 25.
2. The nitrocellulose-based composition according to claim 1, wherein the nitrate ester-based propellant component consists of nitrocellulose alone (single base) or of a mixture comprising nitrocellulose in combination with at least a blasting oil and/or at least one energetic additive, thus defining a double or higher base composition.
3. The nitrocellulose-based composition according to claim 2, wherein the blasting oil comprises at least a nitrated polyol, which is obtained by nitration of a polyol selected from a group consisting of glycerol, glycol, diethylene glycol, triethylene glycol and metriol.
4. The nitrocellulose-based composition according to claim 1, wherein the stabiliser is a component capable of reacting with both degradation products of the nitrate ester, namely alkoxy radicals and NOx, mainly by a series of hydrogen abstraction of one labile proton of the stabiliser, located in the alpha-position of an unsaturation and recombinations with similar carbon-based free radicals or the NOx species from the ageing of nitrocellulose.
5. The nitrocellulose-based composition according to claim 5, wherein the stabiliser is selected froth one or more of the following components and their derivatives: terpenes or terpenoids, including squalene, farnesol, myrcene, thymol, linolenic, carotenoids, omega 3-6-9 unsaturated fatty acids including one or more of arachidonic acid, linolenic acid, mead acid, herring acid, triglycerides derived from the above mentioned fatty acids including linseed oil; or (co-)polymers including polyenes, unsaturated polyester resins, homopolymers copolymers of one or more of butadiene, isoprene, or pentadiene.
6. The nitrocellulose-based composition according to claim 5, wherein the stabiliser consists of a component selected from a group consisting of polybutadiene, polyisoprene, squalene, farnesol, limonene, myrcene, lycopene and citral.
7. The nitrocellulose-based composition according to claim 1, wherein the stabiliser is present in the composition in an amount comprised between 0.1 and 5.0 wt. % with respect to the total weight of the composition.
8. The nitrocellulose-based composition according to claim 1, wherein the nitrate ester-based component comprises not more than 60 wt. % nitroglycerine with respect to the total weight of nitrate ester based propellant.
9. The nitrocellulose-based composition according to claim 1, having a stability measured according to STANAC 4582 (Ed. 1) at a temperature of 90° C. without heat generation above 350 pW/g of at least 3.43 days.
10. The nitrocellulose-based composition according to claim 1, further comprising one or more of the following compounds as complementary stabilisers: (a) a substituted phenol compound (2) having the general formula (2-1): ##STR00021## wherein : R.sup.6 represents: (i) H, (ii) alkyl substituted or not, or (iii) an al koxy group; and R.sup.7 and R.sup.8 are same or different and represent (i) alkyl substituted or not, or (ii) alkoxy group; (b) a trialkoxy benzene (3) having the general formulae (3-1) or (3-II): ##STR00022## wherein R.sup.9, R.sup.10 and R.sup.11 are same or different and represent C1-5 alkyl unsubstitute or substituted with an alkoxy group; and (c) an aromatic compound (4) having a general formula (4-1): ##STR00023## wherein : R.sup.12 represents, alkyl-substituted or not; R.sup.13 represent (i) H, (ii) unsaturated alkyl group, ##STR00024## R.sup.14 represents, H, alkyl-substituted or not, or OR.sup.18; R.sup.15 represents, alkyl-substituted or not, aromatic ring-substituted or not, or OR.sup.18; R.sup.16 represents, alkyl-substituted or not, aromatic ring-substituted or not, or OR.sup.19; R.sup.17 represents, aromatic ring-substituted or not; R.sup.18 represents, alkyl-substituted or not, or aromatic ring-substituted; R.sup.19 represents, alkyl-substituted or not, or aromatic ring-substituted. (d) a substituted phenol compound (5) having the general formula (5-1): ##STR00025## wherein: R.sup.20, R.sup.21 and R.sup.22 are the same or different and represent: (i) alkyl-substituted or not, (ii) alkoxy group. (e) a substituted phenol compound (6) having the general formula (6-1): ##STR00026## wherein: R.sup.23, R.sup.24, R.sup.25 and R.sup.26 are the same or different and represent: (i) alkyl-substituted or not, (ii) alkoxy group.
11. The nitrocellulose-based composition according to claim 1 further comprising one or more of the following additives: (a) a potassium salt; (b) combustion moderators, such as phthalates, Cl and citrate derivatives; (c) an anti-static agent; and (d) calcium carbonate wherein the wt. % are expressed in terms of the total weight of the nitrocellulose-based composition.
12. Use of a component (I) consisting of a long aliphatic chain having at least unsaturation sites for the stabilization of a nitrate-ester based composition comprising nitrocellulose for applications including propellants and combustible items.
13. The nitrocellulose-based composition according to claim 3, wherein the blasting oil comprises at least a nitrated polyol, which is obtained by nitration of the glycerol.
14. The nitrocellulose-based composition according to claim 3, wherein the at least one energetic additive is an energetic plasticizer selected from a group consisting of: butyl-NENA, and dinitrodiazaalkane (DNDA), or is an explosive selected from a group consisting of: RDX, HMX, FOX-7, FOX-12, CL20, and SMX.
15. The nitrocellulose-based composition according to claim 5, wherein the stabiliser is polybutadiene.
16. The nitrocellulose-based composition according claim 1, wherein the stabiliser is present between 0.2 and 2.0 wt. % with respect to the total weight of the composition.
17. The nitrocellulose-based composition according claim 1, wherein the nitrate ester-based component comprises between 5 and 45 wt nitroglycerine, with respect to the total weight of nitrate ester based propellant.
18. The nitrocellulose-based composition according claim 1, having a stability measured according to STANAC 4582 (Ed. 1) at a temperature of 90° C. without heat generation above 350 pW/g of at least 5 days.
19. The nitrocellulose-based composition according claim 11, wherein the potassium salt is present and in an amount comprised between 0.001 and 1.5 wt. %.
20. The nitrocellulose-based composition according claim 11., wherein the anti-static agent is present and is graphite.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0042] For a more complete understanding of the nature of the present invention, reference is made to the following detailed description taken in conjunction with the accompanying drawings in which:
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
DETAILED DESCRIPTION OF THE INVENTION
[0049] As illustrated in
[0050] A nitrocellulose-based composition according to the present invention can be used as a propellant or as a combustible item, such as modular charges or combustible cases. The composition comprises a nitrate ester-based component comprising nitrocellulose, and a stabiliser (I) which does not produce carcinogenic components. The stabiliser (I) as used in the present invention is a compound presenting a long aliphatic chain having at least two unsaturation sites, the compound having a molecular weight of at least 120 and an iodine number of at least 25. The long aliphatic chain comprises at least 7 CH.sub.i groups, with i=0 to 3, preferably at least 12 groups. The iodine number is determined according to ISO 3961:2013, as follows: mass of iodine in grams that is consumed by 100 grams of the tested chemical substance and is used to determine the amount of unsaturation of that chemical substance.
[0051] The nitrate ester-based component may consist of nitrocellulose alone thus defining a single base composition, or of a mixture comprising nitrocellulose in combination with at least a blasting oil and/or at least one energetic additive, thus defining a double or higher base composition. The blasting oil may comprise at least a nitrated polyol, which is obtained by nitration of a polyol selected from a group consisting of glycerol, glycol, diethylene glycol, triethylene glycol and metriol, preferably glycerol, and wherein the at least one energetic additive is an energetic plasticizer selected from the group of nitramines, such as butyl-NENA, dinitrodiazaalkane (DNDA), or is an explosive such as RDX, HMX, FOX-7, FOX-12, CL20, SMX. Nitroglycerol is a particularly preferred blasting oil for forming a double base composition. Beside nitrocellulose, a double base propellant composition according to the present invention preferably comprises not more than 60 wt. % blasting oil (such as nitroglycerine) or energetic additive with respect to the total weight of nitrate ester based propellant. More preferably, it comprises between 5 and 45 wt. %, most preferably between 7 and 22 wt. % blasting oil or energetic additive, with respect to the total weight of nitrate ester-based propellant. A preferred blasting oil is nitroglycerine (NGL).
[0052] STANAG 4582 requires that a propellant composition yields a stability defined by a generation of energy not exceeding 350 μW/g during at least 3.43 days at a temperature of 90° C.
[0053] Preferred examples of aliphatic, unsaturated stabilisers (I) according to the present invention, include: [0054] terpenes/terpenoids such as squalene, farnesol, myrcene, thymol, citral, limonene, and the like, [0055] carotenoids such as lycopene, [0056] omega 3-6-9 unsaturated fatty acids such as arachidonic acid, linolenic acid, mead acid, herring acid, and the like) and their derivatives (oils e.g. linseed oil or condensed products) [0057] polymeric compounds such as polyenes, unsaturated polyester resins and particularly preferred polymeric compounds include homopolymers or copolymers of butadiene, isoprene, pentadiene, and the like
Many of these compounds are commercially available.
[0058] The stabiliser is preferably a component capable of reacting with both degradation products of the nitrate ester, namely alkoxy radicals and NOx, mainly by hydrogen abstraction of one labile proton of the stabiliser, located in the alpha-position of an unsaturation. This reaction converts, for example, the unstable alkoxy nitrocellulose derivative into a stable alcohol compound (and therefore terminating the degradation process of the nitrocellulose) and a first by-product able to trap the NOx species or delocalise its free radical using the adjacent double bond. It can subsequently react with, for example, a NOx species or possibly undergo another hydrogen abstraction of another proton located in alpha-position of another unsaturation, yielding a diradical moiety that can eventually form a conjugated system or a bridged molecule. The thus formed successive by-products are capable of further reacting with the degradation products of the nitrate ester, following the hitherto described scheme, producing no harmful NNO groups and ensuring a good chemical stability of the energetic material.
[0059] Not wishing to be bound by any theory, it is believed that a stabiliser (I), as defined in the present invention works by repetitive sequences of H-abstractions of labile hydrogen in the alpha positions of unsaturations of the stabiliser by unstable alkoxy radicals generated during the degradation of the nitrate ester (cf.
[0060] Two examples of chemical pathways are given in
[0061] The successive by-products 12 to 24 illustrated in
[0062] In a preferred embodiment, the stabiliser is selected from a group consisting of polybutadiene, polyisoprene, squalene, farnesol, limonene, myrcene, lycopene, citral, polystyrene.
[0063] A preferred stabiliser is polybutadiene (Ia) (any type/combination)
##STR00007##
[0064] Another preferred stabiliser is polyisoprene (Ib)
##STR00008##
[0065] Another preferred stabiliser is polystyrene (Ic):
##STR00009##
[0066] Another preferred stabiliser is squalene (Id):
##STR00010##
[0067] A propellant composition according to the present invention comprises a stabiliser (I), in the form of a long aliphatic chain having at least two unsaturation sites, the compound having a molecular weight of at least 120 and an iodine number of at least 25. The stabiliser is preferably present in an amount comprised between 0.1 and 5.0 wt. %, more preferably between 0.2 and 2.0 wt. %, most preferably between 0.5 and 1.5 wt. %, with respect to the total weight of the composition.
[0068]
##STR00011##
It can be seen in
[0069] Double base propellants compositions containing nitroglycerine (NGL) are particularly less stable than single base propellants. As shown in
[0070] Even longer stabilisation times can be obtained by combining a stabiliser (I) according to the present invention with a complementary stabiliser in the form of an aromatic compound. This second stabiliser has a different, complementary stabilisation mechanism and is believed to provide a synergistic effect. The complementary stabiliser is preferably selected from the following group:
[0071] (a) a substituted phenol compound (2) having the general formula (2-I):
##STR00012##
wherein: R.sup.6 represents: (i) H, (ii) alkyl substituted or not, or (iii) an alkoxy group; and R.sup.7 and R.sup.8 are same or different, and represent (i) alkyl substituted or not, or (ii) alkoxy group;
[0072] (b) a trialkoxy benzene (3) having the general formulae (3-I) or (3-II):
##STR00013##
wherein R.sup.9, R.sup.10 and R.sup.11 are same or different and represent C.sub.1-5 alkyl unsubstituted or substituted with an alkoxy group; and
[0073] (c) an aromatic compound (4) having a general formula (4-I):
##STR00014##
Wherein: R.sup.12 represents, alkyl substituted or not; R.sup.13 represent (i) H, (ii) unsaturated alkyl group,
##STR00015## [0074] R.sup.14 represents, H, alkyl-substituted or not, or OR.sup.18; [0075] R.sup.15 represents, alkyl-substituted or not, aromatic ring-substituted or not, or OR.sup.18; [0076] R.sup.16 represents, alkyl-substituted or not, aromatic ring-substituted or not, or OR.sup.19; [0077] R.sup.17 represents, aromatic ring-substituted or not; [0078] R.sup.18 represents, alkyl-substituted or not, or aromatic ring-substituted; [0079] R.sup.19 represents, alkyl-substituted or not, or aromatic ring-substituted.
In a preferred embodiment, R.sup.12 represents C.sub.1-5 alkyl-substituted or not, preferably CH.sub.3; further, it is preferred that R.sup.13 represents:
##STR00016##
Wherein R28 represents H, alkyl-substituted or not, or aromatic ring, substituted or not. For example, eugenol (4-III) or isoeugenol (4-IV) are suitable complementary stabilisers according to the present invention.
##STR00017##
[0080] A more preferred embodiment of composition according to the present invention comprises a curcumin derivative of formula (4-II) as a complementary stabiliser,
##STR00018##
wherein [0081] R.sup.12 and R.sup.29 are the same or different and represent alkyl substituted or not, preferably C.sub.1-5, more preferably CH.sub.3; R.sup.14 and R.sup.30 are the same or different and represent H or alkyl substituted or not (e.g., C.sub.1-5 alkyl), wherein each of R.sup.12 and R.sup.29, and R.sup.14 and R.sup.30, are preferably the same, and more preferably both are H.
[0082] (d) a substituted phenol compound (5) having the general formula (5-I):
##STR00019##
wherein: R.sup.20, R.sup.21 and R.sup.22 are the same or different and represent: (i) alkyl-substituted or not, (ii) alkoxy group.
[0083] (e) a substituted phenol compound (6) having the general formula (6-I):
##STR00020##
wherein: R.sup.23, R.sup.24, R.sup.25 and R.sup.26 are the same or different and represent: (i) alkyl-substituted or not, (ii) alkoxy group.
[0084] Besides a nitrate ester-based component and a stabiliser, a propellant composition according to the present invention may comprise additives. In particular, it may comprise one or more of the following additives: [0085] (a) a potassium salt, such as potassium nitrate (KNO.sub.3) or sulphate (K.sub.2SO.sub.4), preferably in an amount comprised between 0.01 and 1.5 wt. %, acting as a muzzle flash reducer; [0086] (b) combustion moderants, to slow the burning rate of the propellant, such as phthalates, centralite and citrate derivatives, preferably in an amount comprised between 1.0 and 10.0 wt. %; [0087] (c) an anti-static agent such as graphite, preferably in an amount comprised between 0.01 and 0.5 wt. %; and [0088] (d) calcium carbonate, a base to neutralize residual acidity in the nitrocellulose, preferably in an amount comprised between 0.01 and 0.7 wt. %,
Wherein the wt. % are expressed in terms of the total weight of the propellant composition.
[0089] An example of propellant composition according to the present invention is listed in Table 1.
TABLE-US-00001 TABLE 1 typical propellant compositions according to the present invention single base double base component wt. % wt. % nitrocellulose 89.0-95.0 82.0-84.0 nitroglycerine 0.0 7.0-11.0 stabiliser of formula (I) 0.15-2.0 0.15-2.0 KNO.sub.3 0.5-1.0 0.5-1.0 dibuthylphthalate 2.0-7.0 2.0-7.0 graphite 0.2-0.4 0.2-0.4 calcium carbonate <0.7 <0.7
EXPERIMENTAL TESTS
[0090] STANAG 4582 (Ed. 1) of Mar. 9, 2007 entitled “Explosives, nitrocellulose based propellants, stability test procedure and requirements using heat flow calorimtry”, defines an accelerated stability test procedure for single-, double-, and triple-base propellants using heat flow calorimetry (HFC). The test is based on the measurement of the heat generated by a propellant composition at a high temperature. Fulfilment of the STANAG 4582 (Ed.1) test qualifies a propellant composition for a 10 year stability at 25° C.
[0091] A sample of propellant composition is enclosed in a hermetically sealed vial and positioned in a heat flow calorimeter having a measuring range corresponding to 10 to 500 μW/g. The sample is heated and maintained at a constant temperature of 90° C. for the whole duration of the test and the heat flow is measured and recorded. A heat flow not exceeding 350 μW/g for a period of 3.43 days at 90° C. is considered to be equivalent to at least 10 years of safe storage at 25° C. The graphs of
[0092] As discussed above,
[0093] As can be seen in
[0097] The propellant compositions of the present invention consolidates the development and use of a new generation of stabilisers which can be referred to as “green or environmentally-friendly stabilisers,” which combine efficient, long term stability of nitrocellulose-based propellants without the formation of any detectable amounts of carcinogenic or mutagenic by-products.