SPATIALLY GLOBAL NOISE CANCELLATION
20210241751 · 2021-08-05
Inventors
Cpc classification
G10K11/1781
PHYSICS
G10K11/17873
PHYSICS
International classification
G10K11/178
PHYSICS
Abstract
Systems and methods for the reduction of noise arising from the fluid mechanics of the aerodynamic interactions of the relative motion of solid elements with a fluid, generally air, by generating pressure fields at or close to the source of the aerodynamic noise, these pressure fields having amplitudes and frequencies equivalent to those of the noise fields to be reduced, but phases opposite thereto. These generated pressure fields globally cancel the effect of the noise fields and this affect is propagated into the far field. Use is made of planar electro-thermal transducers, transforming a periodically fluctuating heat flux generated by Joule AC heating into an acoustic wave. The frequency, amplitude and phase of the noise field may be detected by microphones positioned close to points of generation of the noise field, such that the cancellation is effective over the same region as the noise field propagates.
Claims
1. A system for the reduction over a spatial volume, of a noise field arising from an aerodynamic interaction of an element having relative motion with its surrounding fluid, said system comprising: at least one microphone disposed on said element or in close proximity thereto, said at least one microphone adapted to produce an output signal corresponding to the noise field arising from interaction of said element with its surrounding fluid; at least one planar thermo-acoustic generator having an electrically powered heating layer, said thermo-acoustic generator being disposed on said element, or in close proximity thereto; and a control unit adapted to utilize the output signal of said at least one microphone, and to generate current correlated to the output signal for application to the electrically powered heating layer, such that said at least one thermo-acoustic generator emits a compensating noise field having the frequencies and amplitudes of that measured by said at least one microphone, but having an opposite phase, such that said noise field is globally reduced over said spatial volume.
2. A system according to claim 1 wherein said relative motion arises either from motion of said element through said fluid, or from motion of said fluid past said element, or from a combination thereof.
3. A system according to claim 1, wherein said relative motion of said fluid with respect to said element is temporally or spatially non-uniform motion.
4. (canceled)
5. A system according to claim 1, wherein said element is at least one blade of a fan or a compressor or a turbine.
6-7. (canceled)
8. A system according to claim 1, wherein said at least one thermo-acoustic generator is disposed on at least one of the stator or the rotors of a fan or a compressor, or a turbine.
9-10. (canceled)
11. A system according to claim 1, wherein said at least one thermo-acoustic generator is disposed on at least one of the surfaces of a ground vehicle or an aerial vehicle.
12. (canceled)
13. A system according to claim 1, wherein said control unit is configured to spectrally analyze said noise field, and to generate from spectral components of said noise field, waveforms of current for applying to said at least one thermo-acoustic generator, having frequency, amplitude and phase such that the spectral components of said compensating noise field emitted by said thermo-acoustic generator neutralize said spectral components of said noise field.
14. A system for the reduction over a spatial volume, of a noise field arising from an aerodynamic interaction of an element having relative motion with its surrounding fluid, said system comprising: at least one planar thermo-acoustic generator having an electrically powered heating layer, disposed on said element or in close proximity thereto; and a control unit adapted to generate a current correlated to the noise field for application to the electrically powered heating layer, such that said at least one thermo-acoustic generator emits a compensating noise field having the frequencies and amplitudes of said noise field, but having opposite phase, such that said noise field is globally reduced over said spatial volume, wherein said frequencies, amplitudes and phases of said noise field are predicted either by a simulation of said noise field as a function of the position and speed of motion of a moving element associated with the flow of said fluid, or by a set of prior measurements of said noise field as a function of the position and speed of motion of said moving element.
15. A system according to claim 14, wherein the motion of said moving element is either a rotation or displacement motion.
16-17. (canceled)
18. A system according to claim 14, wherein said moving element is at least one blade of a fan or a compressor or a turbine.
19-20. (canceled)
21. A system according to claim 14, wherein said at least one thermo-acoustic generator is disposed on at least one of the stator or rotor of a fan or a compressor or a turbine.
22. (canceled)
23. A system according to claim 14, wherein said at least one thermo-acoustic generator is disposed on at least one of the surfaces of a ground vehicle or an aerial vehicle.
24. (canceled)
25. A system according to claim 14, wherein said control unit is configured to spectrally analyze said predicted noise field, and to generate from spectral components of said predicted noise field, current waveforms for applying to said at least one thermo-acoustic generator, said current waveforms having frequency, amplitude and phase such that the spectral components of said compensating noise field emitted by said thermo-acoustic generator neutralize said spectral components of said predicted noise field.
26-28. (canceled)
29. A method for the reduction over a spatial volume, of a noise field arising from an aerodynamic interaction of an element having relative motion with its surrounding fluid, said method comprising: providing at least one planar thermo-acoustic generator having an electrically powered heating layer, disposed on said element or in close proximity thereto; and generating a current correlated to the noise field for application to the electrically powered heating layer, such that said at least one thermo-acoustic generator emits a compensating noise field having the frequencies and amplitudes of said noise field, but having opposite phase, such that said noise field is globally reduced over said spatial volume, wherein said frequencies, amplitudes and phases of said noise field are either measured or are predicted by a simulation of said fluid flow as a function of the position and speed of motion of a moving element associated with the flow of said fluid.
30-31. (canceled)
32. A method according to claim 29, wherein said noise field is measured in real time by at least one microphone, said at least one microphone adapted to produce an output signal corresponding to the noise field arising from interaction of said element with its surrounding fluid;
33. A method according to claim 29, wherein said noise field is previously measured by at least one microphone, said at least one microphone adapted to produce an output signal corresponding to the noise field as a function of the position and speed of motion of said moving element.
34. A method according to claim 29, wherein said generated current is produced by a control unit configured to spectrally analyze said noise field, and to generate from spectral components of said noise field, waveforms of current for applying to said at least one thermo-acoustic generator, having frequency, amplitude and phase such that the spectral components of said compensating noise field emitted by said thermo-acoustic generator neutralize said spectral components of said noise field.
35. A system according to claim 1, wherein the motion of said moving element is either of rotation or displacement motion.
36. A system according to claim 14, wherein said relative motion arises either from motion of said element through said fluid, or from motion of said fluid past said element, or from a combination thereof.
37. A system according to claim 14, wherein said relative motion of said fluid with respect to said element is temporally or spatially non-uniform motion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The present invention will be understood and appreciated more fully from the following detailed description, taken in conjunction with the drawings in which:
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DETAILED DESCRIPTION
[0059] Reference is now made to
[0060] Such a prior art external loudspeaker noise cancellation scheme is illustrated schematically in
[0061] In contrast to the use of the prior art vibro-acoustic transducers remotely positioned relative to the position of the noise source, the devices described in this application, namely surface-deposited thermo-acoustic transducers, comprising a periodically heated electrically conductive thin layer, deposited directly on the noise source itself, addresses both of the shortcomings of the prior art cancellation systems shown hereinabove, namely (i) the ability to compensate for highly complex acoustic noise fields, and (ii) the ability to do so over a wide “field of view” space, such that the cancellation is generally effective no matter where the listening person is situated.
[0062] The structure of such heat flux transducers is simple and can be formed by conventional deposition techniques. Since the device is thin and its surface does not need to move mechanically in order to generate its output with respect to the application media, it can be deposited or attached to any surface in the vicinity of which the noise field is being generated. Such emitters do not create any macroscopic or microscopic mechanical motion during acoustic generation and create distortion-free sounds without any resonances that are characteristic to mechanical structures of vibrating elements. The sound is generated in the solid boundary at the solid-fluid interface, unlike conventional thermo-acoustic sources where the sound originates from the temperature-driven pressure gradients in the fluid, as in in Rijke tubes. Furthermore, the elements of the present application, neither take up significant space within the system in which they are installed nor increase the weight. They can also be constructed to withstand high temperatures. The above characteristics all point to their suitability for a wide range of applications, including turbomachinery, UAVs, drones, rotating systems, cars, wind turbines and printing mills.
[0063] Pressure field stimulation and sound production by means of Joule heating has been studied since the late 19th century. The term “thermophone” was coined two decades later, to define an acoustic transmitter capable of producing sound through high frequency thermal oscillations. Such thermo-acoustic interaction devices behave as electrical resistors, in which an alternating electrical current is converted to produce surface heat flux fluctuations and, consequently, pressure waves in the surrounding fluid, without requiring any mechanical motion. However, while there is no clear consensus in the literature as to the correct approach to modelling thermo-acoustic interaction device sound production, for the purposes of this disclosure, it is sufficient to describe such sound production as being electrically driven and capable of generating a spectral range of sounds, having both high and low frequencies. At the beginning of the present century, thermo-acoustic interaction devices regained the interest of the scientific community and advanced designs, such as suspended arrays of aluminum wires, carbon nanotubes, and graphene, were developed to explore the efficiency and performance envelopes of such heat flux sound sources. Moreover, significant efforts have been invested to characterize the impact of the deposition substrate, and thermo-acoustic device behavior in different gaseous and liquid media.
[0064] Reference is now made to
es=κρCp,
where
κ is the thermal conductivity of the substrate,
ρ is the density, and
Cp is the specific heat capacity.
[0065] In addition, the thermo-acoustic interaction effect is generated only at the boundary between the substrate and the air, and the thermal condition of the deeper layers is thus only of secondary consequence to the effect of the thermo-acoustic interaction. Therefore, it is predominantly the boundary of the substrate which determines the thermal efficiency of the thermo-acoustic interaction. One particular property which has an effect on the thermo-acoustic effect is the atomic order of the surface layer, which has an important effect on the phonon transmission through the boundary. Along these lines, the thinner the substrate, the larger is the relative contribution of the ordered layer associated with ballistic phonon transfer with respect to the total phonon transfer across the heating element. Thus, for example, a liquid metal surface layer may be more efficient for use in this application than a solid metal substrate itself, since the liquid metal has a pool of electrons and phonons unbound to any structural imperfections which could be present in a solid metallic substrate. Such liquid metal surface layers are known, for instance, in a eutectic mixture of the metals gallium, indium, and tin, which can remain liquid down to −19° C. Such a mixture can be obtained as the commercial material known as “Galistan”, as supplied by Geraberger Thermometerwerk Gmbh of Geschwenda, Germany, and as described in U.S. Pat. No. 6,019,509, for “Low Melting Gallium, Indium, and Tin Eutectic Alloys, and Thermometers Employing Same”. Other similar compositions are also known. Such a substrate could be produced by depositing a thin layer of such a liquid alloy on the surface of a high thermal conductivity substrate, on which the liquid metal forms a tenacious layer because of the very high surface tension of the liquid alloy. The layer is so tenacious that it withstands removal by the fingers of a user or someone involved in the handling during assembly of the device. The positive and negative electrodes could be submerged into the liquid metal coating, which then serves as the heating element. In the scope of this disclosure, all references to solid thermophones can also be attributed to stationary liquid transducers held in place by viscous, capillary or electromagnetic forces.
[0066] The heating element itself should have an impedance equal to the source impedance of the AC power supply, if that is what is being used to drive the device, such that the energy transfer is optimal. The thinner the element, the higher its resistance, and therefore the higher the voltage required from the power supply to input a predetermined level of power.
[0067] Since the device is thin, it can be formed in large planar sheets, even flexible, and thus applied to any surface at which, or in the vicinity of which, the noise field is being generated. A particularly convenient construction could be in the form of layers of a thermo-acoustic device printed or assembled onto adhesive tapes which can be applied to the surfaces close to the source of the acoustic noise. There would then be need for a power supply connected to the applied tape, such as by means of a flexible flat cable connection.
[0068] Additionally, such devices, unlike prior art vibro-acoustic sources, not being dependent for the sound generation on any macroscopic mechanical motion, generate distortion-free sounds, without any resonances characteristic of the mechanical structure of a vibrating element. Furthermore, such elements do not require an opening in the structure on which they are mounted to enable their free vibrational motion, and therefore do not compromise the mechanical strength of the part on which they are mounted. Furthermore, they do not take up any significant space within the system in which they are installed nor increase the weight significantly. They can also be constructed to withstand high temperatures for use in those locations where such conditions exist. The above characteristics all point to their eminent suitability for application within rotating machinery such as fans and jet engines, or on the surfaces of vehicles or aircraft generating acoustic noise.
[0069] Reference is now made to
[0070] Reference is now made to
[0071] Reference is now made to
[0072] Reference is now made to
(i) the frequencies of the components of the electric current waveform input to the device should be the same as the frequencies of corresponding components of the tonal sound which it is desired to counterbalance;
(ii) in order to effect the noise cancellation itself, the controller should arrange that the phase of each component of the electric current waveform for generated the heating effects be opposite to that of the corresponding components of the sound waveform detected by the microphone; and
(iii) to ensure as complete cancellation as possible, the amplitude of each spectral component of the heating current should be controlled such that the sound generated by the device will be equal to that expected at the source position, either as directly measured by the microphone or as position-extrapolated by the microphone measurement, if the microphone is not close to the exact noise source.
[0073] As previously stated, if the Joule heating current supplied by the controller has a conventional AC sinusoidal voltage waveform without a DC component, i.e. a waveform generally symmetrical around the zero level, the classically understood voltage frequency of the sine wave should be half of the sound frequency which that spectral component of the noise that waveform is intended to cancel, since both the positive and the negative currents of the waveform generate successive heating pulses. This is analogous to the effect of a full-wave voltage rectification which generates successive positive pulses of output voltage relative to the zero voltage line, at twice the AC input frequency. On the other hand, if the controller is such as to supply heating current in the form of a series of positive-going current pulses, then the effective frequency of those pulses should be equal to the frequency of the sound wave component it is intended to cancel. In the scope of this disclosure, all references to correlated current imply a relation between the frequency and phase of the noise field and the current source.
[0074] The temporal position of the antiphase cancellation waveform is then determined by temporally positioning the heating waveform with its peaks at the same point of time as the troughs of the sound component waveform, and vice versa. It is to be understood that in any temporal determination of the phase of the input current waveform to the thermo-acoustic devices, there is to be taken into account any inherent phase delay that may be generated by the thermal characteristics of the device, between the current input itself and the resulting acoustic output from the device, such that it is the acoustic output waveform components that are in opposite phase to those of the noise waveform components which it is desired to cancel.
[0075] Such planar thermo-acoustic generators can be applied to other fan configurations, or other noise generating machinery, having less stringent environmental conditions than those expected within a turbojet engine, such as household fans or fans for electronic instrument cooling. They can also be used on wind turbines, for reducing the noise level of the turbine, applied either to the rotor blades, or to the gearbox, or to the tower of the turbine.
[0076] Reference is now made to
[0077] In
[0078] In
[0079] Reference is now made to
[0080] In order to predict the noise field arising from the varying flow at each single stator position, or any other aero-acoustic interaction, either previous measurements of actually generated noise levels or computational simulation tools can be used. Numerous mathematical approaches to simulating complex aero-acoustic interactions are known in the art. These range from computationally expensive Direct Navier Stokes solvers, to reduced hybrid models that combine two separate numerical approximations, first a dedicated Computational fluid dynamics (CFD) tool and secondly an acoustic solver. The initial flow field is solved via various CFD solvers. Both steady state (Reynolds Averaged Navier-Stokes, Stochastic Noise Generation and Radiation) and transient (Direct Navier-Stokes, Large Eddy Simulation, Detached Eddy Simulation, Unsteady Reynolds Averaged Navier-Stokes) fluid field solutions can be used. These results include the sources of aero-acoustic noise and thus serve as inputs to the second acoustic solver, which calculates the sound propagation. The sound propagation can be characterized via various methods such as Lighthill's analogy, Kirchhoff integral, Linearized Euler Equations and others.
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[0082] It is appreciated by persons skilled in the art that the present invention is not limited by what has been particularly shown and described hereinabove. Rather the scope of the present invention includes both combinations and sub-combinations of various features described hereinabove as well as variations and modifications thereto which would occur to a person of skill in the art upon reading the above description and which are not in the prior art.