Thermal management system
11098647 · 2021-08-24
Assignee
Inventors
- Brandon Wayne Miller (Liberty Township, OH, US)
- Duane Howard Anstead (Fairfield, OH, US)
- Mohammed El Hacin Sennoun (West Chester, OH, US)
- Ning Fang (Mason, OH, US)
- Kyle Robert Snow (Loveland, OH, US)
Cpc classification
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/764
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D37/34
PERFORMING OPERATIONS; TRANSPORTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/98
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D37/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for managing thermal transfer in at least one of an aircraft or a gas turbine engine includes a first engine system utilizing an oil for heat transfer. The oil of the first system has a temperature limit of at least about 500° F. The system additionally includes a fuel system having a deoxygenation unit for deoxygenating fuel in the fuel system, as well as a fuel-oil heat exchanger located downstream of the deoxygenation unit. The fuel-oil heat exchanger is in thermal communication with the oil in the first engine system and the fuel in the fuel system for transferring heat from the oil in the first engine system to the fuel in the fuel system.
Claims
1. A system for managing thermal transfer in at least one of an aircraft or a gas turbine engine, the system comprising: a first engine system comprising a high temperature oil comprising an ionic liquid or an ionic liquid blend for heat transfer; and a fuel system, the fuel system comprising: a deoxygenation unit for deoxygenating a fuel in the fuel system; a fuel-oil heat exchanger in flow communication with the deoxygenation unit and in thermal communication with both the high temperature oil in the first engine system and the fuel in the fuel system for transferring heat from the high temperature oil in the first engine system to the fuel in the fuel system; a supplemental fuel pump in flow communication with the fuel-oil heat exchanger for increasing a pressure of the fuel; and a fuel metering unit comprising a fuel bypass valve, a fuel metering valve, and a booster pump, wherein the fuel bypass valve is positioned at least partially upstream of the deoxygenation unit, wherein the fuel metering unit is located downstream of the supplemental fuel pump and is configured to split substantially all of the fuel after being heated and deoxygenated for delivery to one of a combustor and the fuel bypass valve, wherein the fuel bypass valve is configured to send a first portion of the fuel after being heated and deoxygenated to the deoxygenation unit through a first bypass conduit and a second portion of the fuel after being heated and deoxygenated to the booster pump through a second bypass conduit.
2. The system of claim 1, wherein the first engine system is a main lubrication oil system of the gas turbine engine, the main lubrication oil system recirculating the high temperature oil utilized for the heat transfer.
3. The system of claim 2, further comprising a second engine system utilizing a second oil for heat transfer, wherein the fuel-oil heat exchanger of the fuel system is a first fuel-oil heat exchanger, wherein the fuel system further comprises a second fuel-oil heat exchanger, wherein the second fuel-oil heat exchanger is in thermal communication with the second oil from the second engine system and the fuel from the fuel system for removing heat from the second engine system.
4. The system of claim 2, wherein a second engine system is a variable frequency generator system, and wherein a second oil utilized by the variable frequency generator system has a temperature limit between about 500 degrees Fahrenheit (F) and about 550 degrees F.
5. The system of claim 3, wherein the main lubrication system is in selective thermal communication with the second engine system.
6. The system of claim 1, wherein the fuel system comprises a fuel tank and an outlet line extending to the combustor of the gas turbine engine, wherein the fuel in the fuel system is configured to receive the heat from the fuel-oil heat exchanger which is located between the fuel tank and the outlet line.
7. The system of claim 6, wherein the fuel in the fuel system is configured to receive a total amount of heat from the fuel-oil heat exchanger and another fuel-oil heat exchanger located between the fuel tank and the outlet line.
8. The system of claim 1, wherein during operation of the gas turbine engine the fuel-oil heat exchanger defines a fuel inlet temperature, a fuel outlet temperature, an oil inlet temperature, and an oil outlet temperature, wherein the fuel inlet temperature is up to about 200 degrees Fahrenheit (F), wherein the fuel outlet temperature is between about 450 degrees F. and about 600 degrees F., wherein the oil inlet temperature is between about 450 degrees F. and about 600 degrees F., and wherein the oil outlet temperature is up to about 250 degrees F.
9. The system of claim 1, wherein the first engine system includes an air-oil heat exchanger located immediately upstream of the fuel-oil heat exchanger.
10. The system of claim 1, wherein the fuel-oil heat exchanger is in flow communication with the deoxygenation unit at a location downstream of the deoxygenation unit.
11. The system of claim 1, wherein the supplemental fuel pump in flow communication with the fuel-oil heat exchanger at a location downstream of the fuel-oil heat exchanger.
12. The system of claim 1, wherein the high temperature oil has a temperature limit of at least about 500 degrees Fahrenheit (F) and has a pour temperature of less than zero degrees F.
13. A system for managing thermal transfer, the system comprising: a gas turbine engine; a main lubrication oil system operable with the gas turbine engine for providing the gas turbine engine with a lubrication oil comprising an ionic liquid or an ionic liquid blend; and a fuel system, the fuel system comprising: a deoxygenation unit for deoxygenating a fuel in the fuel system; and a fuel-oil heat exchanger in flow communication with the deoxygenation unit and in thermal communication with the lubrication oil in the main lubrication oil system, the fuel-oil heat exchanger, during operation of the gas turbine engine, defining a fuel inlet temperature, a fuel outlet temperature, an oil inlet temperature, and an oil outlet temperature, the fuel inlet temperature being up to about 200 degrees Fahrenheit (F), the fuel outlet temperature being between about 450 degrees F. and about 600 degrees F., the oil inlet temperature being between about 450 degrees F. and about 600 degrees F., and the oil outlet temperature being up to about 250 degrees F.; a supplemental fuel pump in flow communication with the fuel-oil heat exchanger for increasing the pressure of the fuel; and a fuel metering unit comprising a fuel bypass valve, a fuel metering valve, and a booster pump, wherein the fuel bypass valve is positioned at least partially upstream of the deoxygenation unit, wherein the fuel metering unit is located downstream of the supplemental fuel pump and is configured to split substantially all of the fuel after being heated and deoxygenated for delivery to one of a combustor and the fuel bypass valve, wherein the fuel bypass valve sending a first portion of the fuel after being heated and deoxygenated to the deoxygenation unit through a first bypass conduit and a second portion of the fuel after being heated and deoxygenated to the booster pump through a second bypass conduit.
14. The system of claim 13, further comprising a second engine system utilizing a second oil for heat transfer, wherein the fuel-oil heat exchanger of the fuel system is a first fuel-oil heat exchanger, wherein the fuel system further comprises a second fuel-oil heat exchanger, wherein the second fuel-oil heat exchanger is in thermal communication with the second oil from the second engine system and the fuel from the fuel system for removing heat from the second engine system.
15. The system of claim 14, wherein the main lubrication oil system is in selective thermal communication with the second engine system.
16. The system of claim 13, wherein the lubrication oil utilized by the main lubrication oil system defines a pour temperature between zero degrees F. and about minus 40 degrees F.
17. A method for operating a system for managing thermal transfer, the method comprising: operating a gas turbine engine, a main lubrication oil system operable with the gas turbine engine for providing the gas turbine engine with a lubrication oil comprising an ionic liquid or an ionic liquid blend, and a fuel system, the fuel system comprising a deoxygenation unit for deoxygenating a fuel in the fuel system, and a fuel-oil heat exchanger in flow communication with the deoxygenation unit and in thermal communication with the lubrication oil in the main lubrication oil system; and providing the fuel to a fuel inlet of the fuel-oil heat exchanger at a temperature of up to about 200 degrees Fahrenheit (F); providing the fuel to a fuel outlet of the fuel-oil heat exchanger at a temperature between about 450 degrees F. and about 600 degrees F.; providing the lubrication oil to an oil inlet of the fuel-oil heat exchanger between about 450 degrees F. and about 600 degrees F.; and providing the lubrication oil to an oil outlet of the fuel-oil heat exchanger up to about 250 degrees F., wherein the fuel system further comprises: a supplemental fuel pump in flow communication with the fuel-oil heat exchanger for increasing the pressure of the fuel; and a fuel metering unit comprising a fuel bypass valve, a fuel metering valve, and a booster pump, wherein the fuel bypass valve is positioned at least partially upstream of the deoxygenation unit, wherein the fuel metering unit is located downstream of the supplemental fuel pump and splits substantially all of the fuel after being heated and deoxygenated for delivery to one of a combustor and the fuel bypass valve, and wherein the fuel bypass valve sends a first portion of the fuel after being heated and deoxygenated to the deoxygenation unit through a first bypass conduit and a second portion of the fuel after being heated and deoxygenated to the booster pump through a second bypass conduit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(9) Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
(10) Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
(11) Moreover, the aircraft 10 includes a fuselage 20, extending longitudinally from the forward end 14 of the aircraft 10 towards the aft end 16 of the aircraft 10, and a pair of wings 22. The first of such wings 22 extends laterally outwardly with respect to the longitudinal centerline 12 from the port side 24 of the fuselage 20 and the second of such wings 22 extends laterally outwardly with respect to the longitudinal centerline 12 from a starboard side 26 of the fuselage 20. As is depicted in phantom, each of the wings 22 for the exemplary embodiment depicted includes a fuel tank 18 housed therein. The exemplary aircraft 10 may further include one or more additional fuel tanks located elsewhere within, e.g., the fuselage 20 of the aircraft 10. Further, each of the wings 22 for the exemplary embodiment depicted includes one or more leading edge flaps 28 and one or more trailing edge flaps 30. The aircraft 10 further includes a vertical stabilizer 32 having a rudder flap 34 for yaw control, and a pair of horizontal stabilizers 36, each having an elevator flap 38 for pitch control. The fuselage 20 additionally includes an outer surface 40.
(12) The exemplary aircraft 10 of
(13) Referring now to
(14) As shown in
(15) The exemplary core turbine engine 106 depicted generally includes a substantially tubular outer casing 108 that defines an annular inlet 110. The outer casing 108 encases, in serial flow relationship, a compressor section including a booster or low pressure (LP) compressor 112 and a high pressure (HP) compressor 114; a combustion section 116; a turbine section including a high pressure (HP) turbine 118 and a low pressure (LP) turbine 120; and a jet exhaust nozzle section 122. A high pressure (HP) shaft or spool 124 drivingly connects the HP turbine 118 to the HP compressor 114. A low pressure (LP) shaft or spool 126 drivingly connects the LP turbine 120 to the LP compressor 112.
(16) For the embodiment depicted, the fan section 104 includes a variable pitch fan 128 having a plurality of fan blades 130 coupled to a disk 132 in a spaced apart manner. As depicted, the fan blades 130 extend outwardly from disk 132 generally along the radial direction R. Each fan blade 130 is rotatable relative to the disk 132 about a pitch axis P by virtue of the fan blades 130 being operatively coupled to a suitable actuation member 134 configured to collectively vary the pitch of the fan blades 130 in unison. The fan blades 130, disk 132, and actuation member 134 are together rotatable about the longitudinal axis 12 by LP shaft 126 across a power gear box 136. The power gear box 136 includes a plurality of gears for adjusting the rotational speed of the fan 128 relative to the LP shaft 126 to a more efficient rotational fan speed.
(17) Referring still to the exemplary embodiment of
(18) The turbofan engine 100 may additionally be operable with one or more auxiliary systems to allow for proper operation of the turbofan engine 100 and/or an aircraft (e.g., aircraft 10) to which the turbofan engine 100 is incorporated. More specifically, for the embodiment depicted, the exemplary turbofan engine 100 is operable with a fuel system 148, a main lubrication oil system 150, and a variable frequency generator 152. The exemplary fuel system 148 depicted is in flow communication with a fuel tank 154 (which may be configured in substantially the same manner as the exemplary fuel tank 18 of
(19) It should be appreciated, however, that the exemplary turbofan engine 100 depicted in
(20) Referring now to
(21) The exemplary system 200 of
(22) The exemplary fuel system 206 additionally includes a fuel-oil heat exchanger located downstream of the deoxygenation unit 212 and in thermal communication with the fuel in the fuel system 206. More particularly, the exemplary fuel system 206 depicted includes a first fuel-oil heat exchanger 218 operable with the first engine system 202 and a second fuel-oil heat exchanger 220 operable with the second engine system 204. Accordingly, during operation of the fuel system 206 of
(23) The exemplary system 200 of
(24) Referring still to the embodiment of
(25) Moreover, the oil may be a liquid at relatively low temperatures, such that the oil is not required to be preheated. More specifically, the oil may define a pour temperature of less than about 0° F., such as less than about −10° F., such as less than about −25° F., such as less than about −40° F. As used herein, the “pour temperature” refers to a temperature which the oil becomes semisolid and loses its flow characteristics.
(26) More particularly, in certain exemplary embodiments the high temperature oil may be an ionic liquid, or an ionic liquid blend. Ionic liquids possess virtually no vapor pressure. Therefore, in use, they generally present a low risk of atmospheric contamination and have no odour. Further, ionic liquids are generally non-flammable, thermally stable and liquid over a wide range of temperatures. However, in other embodiments, the high temperature oil may be any other suitable oil.
(27) The exemplary main lubrication oil system of
(28) As stated, for the embodiment depicted the exemplary main lubrication oil system utilizes a high temperature oil for heat transfer. Additionally, given the position of the fuel deoxygenation unit 212 upstream of the first fuel-oil heat exchanger 218, the fuel within the fuel system 206 is capable of receiving a relatively high amount of heat from the main lubrication oil system. For example, during operation of a gas turbine engine within which the main lubrication oil system is integrated, the first fuel-oil heat exchanger 218 may define a fuel inlet temperature T.sub.F1 at a fuel inlet 244, a fuel outlet temperature T.sub.F2 at a fuel outlet 246, an oil inlet temperature T.sub.O1 at an oil inlet 248, and an oil outlet temperature T.sub.O2 at an oil outlet 250. In certain exemplary embodiments, the fuel inlet temperature T.sub.F1 may be up to about 200° F., the fuel outlet temperature T.sub.F2 may be between about 450° F. and about 600° F., the oil inlet temperature T.sub.O1 may be between about 450° F. and about 600° F., and the oil outlet temperature T.sub.O2 may be up to about 250° F. Accordingly, with such an exemplary embodiment, the exemplary first fuel-oil heat exchanger 218 may receive a relatively large amount of heat from the main lubrication oil system during operation of the gas turbine engine.
(29) Referring still to the exemplary embodiment of
(30) For the embodiment depicted, the air-oil heat exchanger 254 of the VFG system is located upstream of the second fuel-oil heat exchanger 220 of the fuel system 206. The air-oil heat exchanger 254 of the VFG system may be in airflow communication with, e.g., a flow of air from a fan of the turbofan engine. It should be appreciated, however, that in other exemplary embodiments, the air-oil heat exchanger of the VFG system may instead be positioned downstream of the second fuel-oil heat exchanger 220 of the fuel system 206, or alternatively, may not be included at all.
(31) As shown, and as described above, the fuel in the fuel system 206 is configured to receive the total amount of heat from one or more heat exchangers (i.e., the first fuel-oil heat exchanger 218 and second fuel-oil heat exchanger 220 for the embodiment depicted) located between the fuel tank 208 and the outlet line 207. For the embodiment depicted, each of the one or more heat exchangers are configured as fuel-oil heat exchangers, such that no fuel-air heat exchangers art utilized for adding or removing heat from the fuel within the fuel system 206. Accordingly, such may result in a safer overall system 200, as a leak in a fuel-air heat exchanger may result in an undesirable pressurized fuel-air combination.
(32) It should be appreciated, however, that the exemplary system 200 depicted in
(33) Furthermore, referring now to
(34) Notably, however, for the embodiment depicted, the exemplary main lubrication oil system additionally includes an air-oil heat exchanger 256. The air-oil heat exchanger 256 is in thermal communication with the oil flowing through the main lubrication oil system for removing an amount of heat from the main lubrication oil system. The air-oil heat exchanger 256 may receive a flow of air from, e.g., a fan of an exemplary gas turbine engine to provide such heat transfer. For the embodiment depicted, the exemplary air-oil heat exchanger 256 is located downstream of the fuel-oil heat exchanger of the fuel system 206. Accordingly, for the embodiment depicted, a majority of heat transfer from the main lubrication oil system occurs between the main lubrication oil system and the fuel system 206 via the first fuel-oil heat exchanger 218.
(35) However, in other exemplary embodiments, the air-oil heat exchanger 256 may instead be positioned upstream of the fuel-oil heat exchanger 218 of the fuel system 206, and moreover, in still other exemplary embodiments, the main lubrication oil system may additionally, or alternatively, include any other suitable heat exchangers.
(36) Furthermore, in still other exemplary embodiments, the exemplary first and second engine systems 202, 204 may, e.g., be in fluid and/or thermal communication with one another. For example, referring now to
(37) The exemplary system 200 of
(38) However, for the embodiment of
(39) Such a configuration may allow for the main lubrication oil system to additionally utilize the second fuel-oil heat exchanger 220 of the fuel system 206 to remove heat from the main locational oil system and provide such heat to the fuel within the fuel system 206. For example, in certain exemplary aspects, such as during certain operating conditions of the gas turbine engine, the VFG system may not generate a large amount of heat required to be removed from the VFG system. Accordingly, the exemplary main lubrication oil system may thermally connect to the VFG system via the first and second transfer lines 258, 260 and oil-oil heat exchanger 262. The relatively cool oil having passed through the second heat exchanger may be provided to the oil-oil heat exchanger 262 via line 260 to remove an amount of heat from the oil in the main lubrication oil system. After having received the heat from the main lubrication oil system, the oil may then be provided back to the VFG system via line 258 (wherein such oil is provided back through heat exchanger 220). Such a configuration may allow for the exemplary system 200 to better utilize all of the available heat transfer resources available.
(40) Referring now particularly to
(41) Such a configuration may allow for the main lubrication oil system to additionally utilize the air-oil heat exchanger 254 of the fuel system 206 to remove heat from the main lubrication oil system. For example, in certain exemplary aspects, such as during certain operating conditions of the gas turbine engine, the VFG system may not generate a large amount of heat required to be removed from the VFG system. Accordingly, the exemplary main lubrication oil system may thermally connect to the VFG system via the first and second transfer lines 258, 260 and oil-oil heat exchanger 262. The relatively cool oil of the VFG system may be provided to the oil-oil heat exchanger 262 via line 258 to remove an amount of heat from the oil in the main lubrication oil system. After having received the heat from the main lubrication oil system, the oil may then be provided back to the VFG system via line 260, wherein such oil is provided through the heat exchanger 254. Such a configuration may allow for the exemplary system 200 to better utilize all of the available heat transfer resources available.
(42) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.