METHOD FOR PRODUCING AT LEAST ONE DISC-SHAPED OR ANNULAR DISC-SHAPED COMPONENT
20210229185 · 2021-07-29
Assignee
Inventors
Cpc classification
B23B1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for producing at least one disk-shaped or annular disk-shaped component, in particular a disk-shaped or annular disk-shaped wheel, that includes providing at least one blank which has a central axis and is to be machined mechanically, in particular by cutting; arranging or damping the blank in at least one clamping situation in which the central axis of the blank is at an angle to a vertical axis; mechanically machining the clamped blank, in particular by cutting, to produce the disk-shaped or annular disk-shaped component.
Claims
1. A method for producing at least one disk-shaped or annular disk-shaped component, in particular a disk-shaped or annular disk-shaped wheel, comprising: providing at least one blank which has a central axis and is to be machined mechanically, in particular by cutting; arranging or clamping the blank in at least one clamping situation in which the central axis of the blank is at an angle to a vertical axis; mechanically machining the clamped blank, in particular by cutting, to produce the disk-shaped or annular disk-shaped component.
2. The method according to claim 1, characterized in that the blank has a disk-shaped or annular disk-shaped geometry.
3. The method according to claim 1, characterized in that the blank is clamped in such a way that the central axis of the blank is oriented at an angle between 1 and 179°, in particular between 15 and 175°, and preferably at an angle between 30 and 150° relative to the vertical axis.
4. The method according to claim 1, characterized in that the blank is clamped in such a way that the central axis of the blank is oriented at an angle of 90° relative to the vertical axis.
5. The method according to claim 1, characterized in that the blank is clamped in a clamping situation in which a mechanical machining is performed at least in sections, in particular a complete mechanical machining, of a surface of the blank parallel to a central plane of the blank, and a mechanical machining is performed at least in sections, in particular a complete mechanical machining, of the outer circumference of the blank.
6. The method according to claim 5, characterized in that the blank is clamped in the clamping situation via clamping elements engaging a portion of the inside diameter of the blank, in particular an axially protruding or recessed portion.
7. The method according to claim 1, characterized in that the blank is clamped in a plurality of different clamping situations.
8. The method according to claim 7, characterized in that the blank is clamped in a first clamping situation in which a mechanical machining is performed at least in sections, in particular a complete mechanical machining, of a surface of the blank lying parallel to a central plane of the blank.
9. The method according to claim 8, characterized in that the blank in the first clamping situation is clamped via clamping elements engaging the outer circumference of the blank.
10. The method according to claim 7, characterized in that the blank is clamped in a second clamping situation in which a mechanical machining is performed at least in sections, in particular a complete mechanical machining, of the outer circumference of the blank.
11. The method according to claim 10, characterized in that the blank is clamped in the second clamping situation via clamping elements engaging a portion of the inside diameter of the blank, in particular an axially protruding or recessed portion.
12. The method according to claim 1, characterized in that the blank from a first clamping situation, in which the central axis of the blank is at an angle to the vertical axis, is transferred into at least one further clamping situation, in which the central axis of the blank is at an angle to the vertical axis.
13. The method according to claim 1, characterized in that a plurality of blanks to be mechanically machined, in particular by cutting, are provided which have a central axis, wherein a first blank initially is clamped in a first clamping situation, in which the central axis of the first blank is at an angle to the vertical axis, and in a first mechanical machining step is mechanically machined at least in sections in the first clamping situation and after completion of the first mechanical machining step is transferred into a second clamping situation, in which the central axis of the first blank is at an angle to the vertical axis, is clamped therein and in a second mechanical machining step is mechanically machined at least in sections, and during or after clamping of the first blank in the second clamping situation, a further blank is clamped in the first clamping situation and in a first mechanical machining step is mechanically machined at least in sections in the first clamping situation and after completion of the first mechanical machining step is transferred into the second or a further clamping situation, in which the central axis of the further blank is at an angle to the vertical axis, is clamped therein, and in a second mechanical machining step is mechanically machined at least in sections.
14. The method according to claim 1, characterized in that a plurality of blanks to be mechanically machined, in particular by cutting, are provided which have a central axis, wherein a first blank initially is clamped in a first clamping situation, in which the central axis of the first blank is at an angle to the vertical axis, and in a first mechanical machining step is mechanically machined at least in sections in the first clamping situation and after completion of the first mechanical machining step is transferred into a second clamping situation, in which the central axis of the first blank is at an angle to the vertical axis, is clamped therein and in a second mechanical machining step is mechanically machined at least in sections, and a further blank is initially clamped in a second clamping situation, in which the central axis of the further blank is at an angle to the vertical axis, and is mechanically machined at least in sections in a first mechanical machining step in the second clamping situation, wherein after completion of the first mechanical machining step of the first blank in the first clamping situation and of the first mechanical machining step of the further blank in the second clamping situation, the first blank is transferred into the second clamping situation, clamped therein and is mechanically machined at least in sections in a second mechanical machining step, and, after completion of the first mechanical machining step of the further blank in the second clamping situation and of the first mechanical machining step of the first blank in the first clamping situation, the further blank is transferred into the first clamping situation, clamped therein and is mechanically machined at least in sections in a second mechanical machining step.
15. The method according to claim 1, characterized in that a wheel for a rail vehicle, in particular a train wheel, is produced.
16. A machining center for the mechanical machining, in particular cutting, of a blank to be machined, in particular cut, for the production of a disk-shaped or annular disk-shaped component, in particular according to the method of claim 1, characterized by: at least one clamping device, which is configured to clamp a blank to be mechanically machined in at least one clamping situation, in which the central axis of the blank to be mechanically machined, in particular cut, is at an angle to a vertical axis, at least one mechanical machining device which is configured to mechanically machine at least in sections a blank clamped in the clamping situation.
Description
[0047] The invention is explained in reference to embodiments in the drawings, in which:
[0048]
[0049]
[0050]
[0051] The method described in connection with the embodiments shown in the figures comprises the following steps:
[0052] In a first step of the method, at least one blank 1 to be machined mechanically, i.e. by cutting, is provided. In the embodiments shown in the figures, the blank 1 has a rotationally symmetrical, annular disk-shaped geometry with a middle or central recess 3. The central axis of the blank 1 is labeled “ZA”; it can be seen that the central axis ZA of the blank 1 is identical to the axis of symmetry of the blank 1 labeled “SA.” The disk plane of the blank 1, which is oriented perpendicular to the central axis ZA and thus traversed by the central axis ZA of the blank 1 at a right angle, is denoted by “SE.” The following statements apply analogously to a (purely) disk-shaped blank 1, i.e. a blank 1 which does not have a middle or central recess 3.
[0053] According to the method, a metallic blank 1, i.e., for example, a cast or forged part, is typically provided; accordingly, the component 2 to be produced according to the method is a metallic component.
[0054] The blank 1 is clamped in a second step of the method following the first step in at least one clamping situation AS (see in particular
[0055] As can be seen, the blank 1 in the embodiments shown in the figures is clamped in such a way that the central axis ZA of the blank 1 is at an angle α between 1 and 179°, in particular between 15 and 175°, preferably at an angle α between 30 and 150°, namely specifically oriented at an angle of 90° relative to the vertical axis VA or plane VE. The central axis ZA of the blank 1 is correspondingly oriented horizontally in the clamping situation AS, the disk plane SE of the blank 1 correspondingly vertically. The central axis ZA of the blank 1 in the clamping situation AS is thus typically oriented coaxially or concentrically to a machining axis BA of a machining center 4 used to carry out the method (see
[0056] The described angularly inclined or tilted arrangement or orientation of the blank 1 relative to the vertical axis VA or plane VE results in a number of advantages for the mechanical machining of the blank 1 and thus for the production of the component 2 to be produced according to the method. These advantages are in particular that it becomes more difficult or not possible at all for machining-related removed materials, i.e. in particular chips, and/or cooling liquid, to accumulate on the blank 1 to be machined. This also results in it being more difficult or not at all possible to (substantially) improve the cooling effect and thus the efficiency of cooling of the blank 1 during its mechanical machining over that of the cooling liquid typically used on the blank 1; i.e. it can in particular collect on a surface of the blank 1 that is parallel to the disk plane SE of the blank 1 and heat up there. The mechanical machining process of the blank 1 can also be better (optically) observed; so that there are also advantages with regard to a process monitoring that is to be implemented or has been implemented.
[0057] The clamping of the blank 1 in the clamping situation AS is performed in the embodiments shown in the figures via at least one clamping device 5 comprising a plurality of clamping elements 6, i.e., for example, clamping jaws, i.e., for example, a chuck of a machining center 4 used to carry out the method. The clamping device 5 is therefore configured to clamp the blank 1 in the described clamping situation AS.
[0058] In a third step of the method following the second step, the mechanical machining of the blank 1 clamped in the clamping situation AS is performed in order to produce the component 2. The mechanical machining of the blank 1 is based, in particular, on data relating to the final geometry of the component 2 to be produced, so that the component 2 is produced close to the final contour or conforming exactly the final contour. The mechanical machining of the blank 1 comprises at least one mechanical machining step involving cutting or chipping. The mechanical machining of the blank 1 can therefore be performed, for example, by drilling and/or turning and/or milling or include drilling and/or turning and/or milling.
[0059] The mechanical machining of the blank 1 is performed via at least one mechanical machining device 8 comprising at least one mechanical machining tool 7, i.e. in particular a drilling and/or turning and/or milling tool, i.e. in particular a drilling and/or turning and/or milling unit of a machining center 4 used to carry out the method (see
[0060]
[0061]
[0062]
[0063] In the clamping situation shown in
[0064] Furthermore, in the clamping situation shown in
[0065]
[0066]
[0067]
[0068]
[0069] It can be seen from
[0070] With reference to
[0071] For this purpose, a suitable handling of the blank 1 mechanically machined in sections may be required, and this can be implemented, for example, via a handling device 11, i.e. in particular a robot device. The handling device 11 can therefore be configured to remove a blank 1 which has already been mechanically machined in sections from the clamping situation, to rotate or turn it, and to transfer it back into the (same) clamping situation.
[0072]
[0073] In reference to the embodiment shown in
[0074] In reference to the machining center 4 shown in
[0075] It is also possible that a first blank 1 to be mechanically machined is initially clamped in a first clamping situation AS1, in which the central axis ZA of the first blank 1 is at an angle to the vertical axis VA or plane VE, and is mechanically machined at least in sections in a first mechanical machining step in the first clamping situation AS1. After completion of the first mechanical machining step, the blank 1, which has already been mechanically machined in sections, can be transferred into a second clamping situation AS2, in which the central axis ZA of the first blank 1 is again at an angle to the vertical axis VA or plane VE, clamped therein and in a second mechanical machining step can be mechanically machined at least in sections. A second blank 1 to be mechanically machined can initially be clamped in the second clamping situation AS2 and in a first mechanical machining step be mechanically machined at least in sections in the second clamping situation AS2. After completion of the first mechanical machining step of the first blank 1 in the first clamping situation and after completion of the first mechanical machining step of the second blank 1 in the second clamping situation AS2, the first blank 1 can be transferred to the second clamping situation AS2, clamped therein and be mechanically machined at least in sections in a second mechanical machining step, and after completion of the first mechanical machining step of the second blank 1 in the second clamping situation AS2 and the first mechanical machining step of the first blank 1 in the first clamping situation AS1, the second blank 1 can be transferred to the first clamping situation AS1, clamped therein and be mechanically machined at least in sections in a second mechanical machining step. A simultaneous mechanical machining of the blanks 1 can therefore be performed in respective clamping situations AS1, AS2. The blanks 1 machined at least in sections in the respective first machining steps can then swap their respective first clamping situations AS1, AS2 and, after clamping in respective second clamping situations AS1, AS2, can be subjected to respective second mechanical machining steps. The first mechanical machining step of the first blank 1 can therefore be performed at the same time as the first mechanical machining step of the second blank 1. The second mechanical machining step of the first blank 1 can therefore also be performed at the same time as the second mechanical machining step of the second blank 1.
[0076] From the above it follows that each clamping situation AS1, AS2 is assigned a machining device 8 which is configured to carry out a mechanical machining of a clamped blank 1 to be carried out in the respective clamping situation AS1, AS2 or the machining situation correlated therewith. For this purpose, the machining device 8 assigned to the respective clamping situation AS1, AS2 can be movably supported in at least a degree of freedom of movement relative to the blank 1 clamped in the respective clamping situation AS1, AS2. Alternatively or additionally, however, it is also conceivable in principle that the blank 1 clamped in the respective clamping situation AS1, AS2 in at least a degree of freedom of movement, i.e., for example, a degree of freedom of movement along a translation axis and/or about an axis of rotation, is movably mounted relative to the mechanical machining device 8 associated with the respective clamping situation AS1, AS2.
[0077] The transfer of a blank 1, in some cases already mechanically machined at least in sections, from a first clamping situation AS1 to the second clamping situation AS2 (or vice versa) can be carried out using a handling device 11 that already includes one or more handling elements in connection with the embodiment shown in
[0078] Although not shown in the figures, a clamping of the blank 1 in a tilted or inclined orientation relative to the vertical axis VA or plane VE would also be conceivable; the central axis ZA of the blank 1, which is inclined here with respect to the vertical axis VA or plane VE, would be oriented at an angle α between 1 and 179°, in particular between 15 and 175°, preferably at an angle α between 30 and 150°.