Method for manufacturing a test element for detecting an analyte in a body fluid
11090650 · 2021-08-17
Assignee
Inventors
- Joerg Dreibholz (Dienheim, DE)
- Volker Hullen (Mannheim, DE)
- Maria Dambach (Mannheim, DE)
- Herbert Fink (Mannheim, DE)
- Daniela Pfiffi (Mannheim, DE)
- Bernd Hiller (Lampertheim, DE)
- Carina Horn (Biblis, DE)
Cpc classification
B01L2200/12
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/047
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502707
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/088
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/161
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for manufacturing a test element for detecting at least one analyte in a body fluid, a test element for detecting at least one analyte in a body fluid, a method for detecting at least one analyte in a body fluid, a system for detecting at least one analyte in a body fluid and a method for manufacturing a test element for detecting at least one analyte in a body fluid are disclosed. The method for manufacturing a test element for detecting at least one analyte in a body fluid comprises the following steps: a) providing at least one substrate having at least one elongate receptacle on a substrate surface of the substrate; b) placing at least one test chemical on the substrate in a manner that the test chemical covers a partition of the elongate receptacle; c) placing at least one cover element on the substrate such that the cover element covers the elongate receptacle at least partially, whereby a channel having a channel surface is formed; wherein at least one hydrophilic material is applied in a manner that at least one surface section of the channel surface is covered with the hydrophilic material, wherein the surface section is adjacent to the test chemical.
Claims
1. A method for manufacturing a test element for detecting at least one analyte in a body fluid, wherein the method comprises the following steps: providing at least one substrate having at least one elongate receptacle on a substrate surface of the substrate; placing at least one test chemical on the substrate in a manner that the test chemical covers a partition of the elongate receptacle, the test chemical having a test chemical edge; placing a cover element on the substrate coplanar with and laterally displaced from the test chemical, the cover element having a cover edge laterally displaced from the test chemical edge, a lateral gap being formed between the cover edge and the test chemical edge, the cover element covering the elongate receptacle at least partially, whereby a channel having a channel surface is formed; applying at least one hydrophilic material to at least one surface section of the channel surface, wherein the surface section is adjacent to the test chemical; and applying a hydrophilic layer, filling in the area of the gap between the test chemical edge and the cover edge, the hydrophilic layer bridging the gap between the test chemical edge and the cover edge and in such a manner that at least one surface section of the channel surface is covered with the hydrophilic layer.
2. The method according to claim 1, wherein the surface section is a continuous surface section extending from an opening of the channel to the test chemical.
3. The method according to claim 1, wherein the at least one channel surface is formed by at least one surface selected from the group consisting of: the substrate surface, a cover element surface of the cover element, and a receptacle surface of the elongate receptacle.
4. The method according to claim 3, wherein the surface section covered by the hydrophilic material is part of the cover element surface, wherein the hydrophilic material is applied such that the hydrophilic material forms a connection between the surface section and the test chemical.
5. The method according to claim 3, wherein the surface section covered by the hydrophilic material is part of the receptacle surface, wherein the hydrophilic material is applied such that the hydrophilic material forms a connection between the surface section and the test chemical.
6. The method according to claim 1, wherein the hydrophilic material is applied such that further at least one test chemical surface section of at least one test chemical surface of the test chemical is covered with the hydrophilic material.
7. The method according to claim 1, wherein the hydrophilic material is applied on the substrate before the test chemical and the cover element are placed on the substrate, wherein the hydrophilic material is applied such that at least a partition of the elongate receptacle is covered with the hydrophilic material.
8. The method according to claim 1, wherein the test chemical and the cover element form one single element such that the test chemical and the cover element are placed on the substrate as one unit, wherein the hydrophilic material is applied to at least one surface of the single element.
9. The method according to claim 1, wherein the hydrophilic material comprises at least one material selected from the group consisting of: a polymer, a surface-active substance, a filling material, and a reactive component.
10. The method according to claim 9, wherein the polymer is selected from the group consisting of: cellulose, polyethylene glycol, polyvinyl alcohol, polyolefin, polyurethane, polyamide, polyimide, polyacrylate, polycarbonate, polyester, polyether, polyvinyl ether, polyvinyl ester, polyvinyl alcohol, and polysiloxane.
11. The method according to claim 9, wherein the hydrophilic material is an anionic surfactant.
12. A test element for detecting at least one analyte in a body fluid, wherein the test element comprises: at least one substrate having at least one elongate receptacle; at least one test chemical on the substrate and having a test chemical edge, wherein the test chemical covers the elongate receptacle at least partially, a cover element on the substrate, the cover element being coplanar with and laterally displaced from the test chemical, the cover element having a cover edge laterally displaced from the test chemical edge, a lateral gap being formed between the cover edge and the test chemical edge; at least one channel having a channel surface being formed by the cover element covering the elongate receptacle at least partially; at least one hydrophilic material, which is a suspension or solution, configured to cover at least one surface section of the channel surface, wherein the surface section is adjacent to the test chemical; and a hydrophilic layer filling in the area of the gap between the test chemical edge and the cover edge and bridging the gap between the test chemical edge and the cover edge in such a manner that at least one surface section of the channel surface is covered with the hydrophilic layer.
13. A method for detecting at least one analyte in a body fluid, the method comprising the following steps: providing a test element according to claim 12; placing a sample of the body fluid into at least one opening of the channel; transporting the sample of the body fluid to the test chemical; and conducting at least one electrical measurement or at least one optical measurement thereby detecting at least one detection reaction between the test chemical and the sample of the body fluid.
14. A system for detecting at least one analyte in a body fluid, the system comprising at least one test element according to claim 12, the system further comprising at least one measurement device adapted for performing at least one electrical measurement or at least one optical measurement using the test element.
15. The method according to claim 1, wherein the hydrophilic layer is a hydrophilic porous layer.
16. The test element according to claim 12, wherein the hydrophilic layer is a hydrophilic porous layer.
17. A method for manufacturing a test element for detecting at least one analyte in a body fluid, wherein the method comprises the following steps: providing at least one substrate having at least one elongate receptacle on a substrate surface of the substrate; placing at least one test chemical on the substrate in a manner that the test chemical covers a partition of the elongate receptacle, the test chemical comprising a top surface, a bottom surface, and an intervening test chemical edge; placing a cover element on the substrate, the cover element comprising a top surface, a bottom surface, and an intervening cover edge, the cover edge being laterally displaced from the test chemical edge, a lateral gap being formed between the cover edge and the test chemical edge, the cover element covering the elongate receptacle at least partially, whereby a channel having a channel surface is formed; applying at least one hydrophilic material to at least one surface section of the channel surface, wherein the surface section is adjacent to the test chemical; and applying a hydrophilic layer, filling in the area of the gap between the test chemical edge and the cover edge, the hydrophilic layer bridging the gap between the test chemical edge and the cover edge and in such a manner that at least one surface section of the channel surface is covered with the hydrophilic layer.
18. A method for manufacturing a test element for detecting at least one analyte in a body fluid, wherein the method comprises the following steps: providing at least one substrate having at least one elongate receptacle on a substrate surface of the substrate; placing at least one test chemical on the substrate in a manner that the test chemical covers a partition of the elongate receptacle, the test chemical having a test chemical edge; placing a cover element on the substrate adjacent to but laterally displaced from the test chemical such that each of the cover element and the test chemical is positioned adjacent the substrate, the cover element having a cover edge laterally displaced from the test chemical edge, a lateral gap being formed between the cover edge and the test chemical edge, the cover element covering the elongate receptacle at least partially, whereby a channel having a channel surface is formed; applying at least one hydrophilic material to at least one surface section of the channel surface, wherein the surface section is adjacent to the test chemical; and applying a hydrophilic layer filling in the area of the gap between the test chemical edge and the cover edge, the hydrophilic layer bridging the gap between the test chemical edge and the cover edge and in such a manner that at least one surface section of the channel surface is covered with the hydrophilic layer.
Description
SHORT DESCRIPTION OF THE FIGURES
(1) Further optional features and embodiments of the invention will be disclosed in more detail in the subsequent description of preferred embodiments, preferably in conjunction with the dependent claims. Therein, the respective optional features may be realized in an isolated fashion as well as in any arbitrary feasible combination, as the skilled person will realize. The scope of the invention is not restricted by the preferred embodiments. The embodiments are schematically depicted in the Figures. Therein, identical reference numbers in these Figures refer to identical or functionally comparable elements.
(2) In the Figures:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(10)
(11) In a first step, as illustrated in
(12) In a further step, as illustrated in
(13) In a further step, as illustrated in
(14) In a further step, as illustrated in
(15) Further, as illustrated in
(16) The channel 148 may specifically be a capillary channel 152. The channel 148 may comprise at least one channel surface 154. The at least one channel surface 154 may be formed by at least one surface selected from the group consisting of the substrate surface 118 of the substrate 114, a cover element surface 156 of the cover element 146, a receptacle surface 158 of the elongate receptacle 122. Thereby, the receptacle surface 158 may be at least partially identical to the substrate surface 118. The surface section 160 may specifically be a continuous surface section 159 extending from an opening 161 of the channel 148 to the test chemical 138. At least one surface section 160 of the at least one channel surface 154 of the channel 148 may be covered with the hydrophilic material. The surface section 160 may be adjacent to the test chemical 138. Specifically, the surface section 160 may be part of the receptacle surface 158. Thereby, the hydrophilic material 136 may specifically be applied such that the hydrophilic material 136 forms a connection between the surface section 160 and the test chemical 138. The channel 148 may have a length of 10 mm to 15 mm. A fill time of the channel 148 may be smaller than 5 seconds, preferably smaller than 2 seconds, more preferably smaller than 1.5 seconds.
(17)
(18) In a further step, as illustrated in
(19) In a further step, as illustrated in
(20) In a further step, as shown in
(21) Commonly, the test chemical, specifically the test chemical comprising one or more enzymes, comprises hydrophobic surfaces. This may reduce or limit a transport of the body fluid within the channel 148, specifically to the test chemical 138. Via applying or forming the hydrophilic layer 162 onto the test chemical 138, a transport of the body fluid may be accelerated. Within an experiment, blood was applied as body fluid, specifically blood with a high content of hematocrit, specifically with a portion of 65% of hematocrit. By applying the hydrophilic material 136, the blood having a high hematocrit portion may be transported within the channel 148, specifically to the test chemical 138.
(22) In an experiment, different times were tested which correspond to a period of time how long the hydrophilic material was applied to the surface section 160. At a spray time of 20 seconds, a fill time of 3.4 seconds was reached, by applying a spray time of 40 seconds, a fill time of 4.9 seconds was reached, by applying a spray time of 80 seconds, a fill time of 8.6 seconds was reached. On the contrary, by not applying the hydrophilic material onto the channel surface at all, the sample did not reach the test chemical at all, which virtually corresponds to a fill time of infinity. Additionally, the hydrophilic layer which may be formed on the test chemical surface comprising one or more enzymes may serve as a protection layer at the same time. Specifically, the hydrophobic layer which may be formed as a protection layer may provide a protection against mechanical influences, specifically as the hydrophilic layer may have a flexible, porous structure which may be more stretch-resistant than the test chemical surface.
(23) In
(24) The channel 148 may have a length of 20 mm, a width of 1.5 mm and a height of 70 μm. Further, the substrate 114 and the cover element 146 may be made of polyethylene terephthalate and may have a thickness of 350 μm and 175 μm, respectively. The hydrophilic material may be provided as a solution comprising 2% of polycarbonate urethane and 0.2% of dioctyl sulfosuccinate in tetrahydrofuran.
(25) The hydrophilic material 136 may comprise at least one surfactant such as docusate and/or trisiloxane. The hydrophilic material 136 may further comprise at least one polymer. In an experiment, the surfactant docusate may be applied via spray coating with a spray time of 10 seconds. Thereby, a time how long the body fluid takes from one opening 161 of the channel 148 to the test chemical 138 was determined to 1.7 seconds. A wait time was determined to 2.27 seconds. Thereby, the term “wait time” may refer to a time for the body fluid to overcome the gap between the channel 148 and the test chemical 138. In a further experiment, the surfactant trisiloxane was applied via spray coating with a spray time of 40 seconds. The time for transport within the channel 148 was determined to 1.27 seconds and a wait time was determined to 0.7 seconds. In a further experiment, the surfactant trisiloxane was applied via spray coating with a spray time of 20 seconds. Thereby, the time for transport through the channel was determined to 0.99 seconds, and a wait time was determined to 0.29 seconds. In a further experiment, the surfactant trisiloxane was applied via spray coating with a spray time of 2 seconds. Thereby, a time for transport of the body fluid within the channel 148 was determined to 0.67 seconds. On the contrary, during a reference measurement wherein no surfactant or hydrophilic material was applied, the time of transport of the body fluid within the channel 148 was determined to 4.53 seconds.
(26) Commonly, in order to bridge the gap, an additional aluminum oxide foil may be applied. On the contrary, in the framework of the above described experiments, the hydrophilic material may be applied such that the channel and the test chemical is covered with the hydrophilic material within one step and a transfer of the body fluid to the test chemical may be feasible, thus allowing to considerably reduce the wait time, such as down to a value of 0.29 s.
(27) In further experiments, different fill times have been determined depending on a presence of the hydrophilic material on the channel surface. As used above, the fill time refers to the time required to fill the channel with the body fluid. Without application of a hydrophilic material on the channel surface at all, the fill time was determined as 5.04 seconds. On the contrary, by applying the hydrophilic material, the fill time was determined as 4.78 seconds.
(28) Further, the hydrophilic material may comprise at least one polymer, such as polycarbonate urethane. The polymer may have a surface which corresponds to fleece and may lead to an improvement of a wetting as well as of the fill time.
(29) As illustrated in
(30) In
(31) The hydrophilic material 136 may comprise Bindzil and Tylose. In an experiment, a fill time or a time for transport of the body fluid within the channel 148 was determined to 1.1 seconds, and the wait time was determined to 0.85 seconds. In
(32) In
(33) In a first step, as shown in
(34) In a further step, as illustrated in
(35) In
(36)
LIST OF REFERENCE NUMBERS
(37) 110 test element 112 intermediate product 114 substrate 116 flat substrate 117 flat surface 118 substrate surface 120 direction of extension 122 elongate receptacle 124 foil 126 adhesive foil 128 adhesive surface 130 double-sided adhesive foil 132 further adhesive surface 134 opening 136 hydrophilic material 138 test chemical 139 partition 140 test chemical element 142 test chemical substrate 144 rigid element 146 cover element 148 channel 150 rigid element 152 capillary channel 154 channel surface 156 cover element surface 158 receptacle surface 159 continuous surface section 160 surface section 161 opening 162 hydrophilic layer 164 continuous hydrophilic layer 166 single element 168 support element 170 flat substrate 172 flat surface 174 surface 176 test chemical surface 178 unit 180 roll good 182 body fluid 186 test element 188 intermediate product 190 substrate 192 elongate receptacle 193 embossed foil 194 test chemical 196 foil 198 bottom 200 fine cut 202 hydrophilic element 212 gap 214 surface 216 foil 218 hydrophilic layer 220 gap 222 foil 224 grid 226 channel 228 adhesive surface 230 foil