A Bound Sheet Device
20210237501 · 2021-08-05
Inventors
Cpc classification
B42F13/165
PERFORMING OPERATIONS; TRANSPORTING
B42F3/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A bound sheet device such as a notebook is disclosed. The notebook includes a back cover and a front cover having multiple perforations aligned adjacent to an edge. The covers have one or more retaining apertures also adjacent to the edge and at one or both ends of the lines of perforations on one or both covers. There are a plurality of pages with multiple perforation corresponding with those on the covers. There is also a helical binder which extends through the perforations. The retaining apertures are different from the perforation and one or both ends of the binder are shaped to fit through the perforation but not the retaining apertures. Thus the binder is reusable allowing pages to be added and removed easily.
Claims
1. A bound sheet device comprising:— a first sheet material having a plurality of first main apertures aligned adjacent to a first edge thereof and a first retaining aperture adjacent to said first edge and at one end of said line of first main apertures; a plurality of second sheet materials having a plurality of second main apertures, corresponding with said first main apertures; and a binder having a substantially uniform helical shape, wherein said first retaining aperture is different from said first and second main apertures and at least one end of said binder is shaped to fit through said first and second main apertures but does not fit through said first retaining aperture when in an alignment corresponding with said main apertures, said shaped end of said binder passes through said first retaining aperture by temporarily deforming said binder helical shape and said first sheet material is rigid such that said shaped end of said binder is, when back to its original helical shape in use, retained in position.
2. A device according to claim 1, wherein said first retaining aperture comprises a first slot.
3. A device according to claim 2, wherein said first slot extends from a second edge of said first sheet material extending from said first edge.
4. A device according to claim 2, wherein said first slot extends from a first slot aperture located at an end of said slot distal of said first main apertures.
5. A device according to any preceding claim, further comprising a second retaining aperture shaped differently from said first main apertures such that said shaped end of said binder does not fit through said second retaining aperture when said binder is in alignment corresponding with said main apertures.
6. A device according to claim 5, wherein said second retaining aperture is formed in said first sheet material.
7. A device according to claim 5 or 6, wherein said second retaining aperture comprises a second slot.
8. A device according to claim 7, wherein said second slot extends from a third edge of said first sheet material extending from said first edge.
9. A device according to claim 7, wherein said second slot extends from a second slot aperture located at an end of said slot distal of said first main apertures.
10. A device according to any preceding claim, further comprising a third sheet material having a plurality of third main apertures, adjacent to a fourth edge, corresponding with said first and/or second main apertures.
11. A device according to claims 1 to 4, further comprising a third sheet material having a plurality of third main apertures, adjacent to a fourth edge, corresponding with said first and/or second main apertures and a second retaining aperture is formed in said third sheet material.
12. A device according to claim 11, wherein said second retaining aperture comprises a second slot.
13. A device according to claim 12, wherein said second slot extends from a fifth edge of said third sheet material extending from said fourth edge.
14. A device according to claim 12, wherein said second slot extends from a third slot aperture located at an end of said slot distal of said third main apertures.
15. A device according to any preceding claim, wherein all of said sheet materials are substantially the same size.
16. A method of forming a bound sheet device comprising the steps of:— taking components of a bound sheet device according to any of the preceding claims; arranging the first and second sheet materials such that the first and second main apertures are aligned; inserting said shaped end of said binder into an aligned first and second main aperture; rotating said binder in a first rotational direction such that said shaped end passes through adjacent main apertures; and distorting said binder such that said shaped end can pass into said first retaining aperture and is retained by said aperture from rotating in a second rotational direction opposite to said first rotational direction.
17. A bound sheet device comprising:— a first sheet material having a plurality of first main apertures aligned adjacent a first edge thereof and a first retaining aperture adjacent said first edge and at one end of said line of first main apertures; a plurality of second sheet materials having a plurality of second main apertures corresponding with said first main apertures; and a binder having a substantially uniform helical shape, wherein said first retaining aperture is different from said first and second main apertures and at least one end of said binder is shaped to fit through said first and second main apertures but does not fit through said first retaining aperture when the binder is in an alignment corresponding with said main apertures.
Description
[0026] Preferred embodiments of the present invention will now be described, by way of example only, and not in any limitative sense with reference to the accompanying drawings in which:—
[0027]
[0028]
[0029]
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[0032]
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[0034]
[0035] Referring to
[0036] Further components of the notepad 10 are a plurality of second sheet materials, in the form of pages 20, which have a plurality of second main apertures, in the form of second perforations 22, that correspond with the first perforations in the backing board 12. In the embodiments described herein the term corresponding is used to indicate that the first and second perforations have substantially the same location relative to and adjacent the edges of the backing board 12 and pages 20 respectively and that they are approximately the same in number, that is that they align with one another. However, it should be noted that there is generally one less first perforation (on the backing board 12) than there are second perforations 22 (on the pages 20) due to the inclusion of the first slot 18 in the backing board. It is preferable that the first and second perforation are the same shape and size, thus making alignment easy. However, this is not essential and small variation in shape and size can be accommodated, for example, similarly sized square and circular perforations can work together.
[0037] Although not essential, it is typical that a third sheet material, in the form of a front cover 24 is also provided and has a plurality of third main apertures in the form of third perforations 26 which correspond with the first and second perforations 16 and 22. In addition to the third perforations 26 the front cover 24 also has a second retaining aperture in the form of a second slot 28
[0038] The final main component of the notepad 10 is a plastic coil binder 30 which has a substantially uniform helical shape and is formed from thermoplastic material in a manner familiar to person skilled in this field. The binder has a substantially circular cross-section which is commonly distorted by the process of forming the helical shape and results in a slight ovaling of the cross-section. The binder coil 30 is produced in lengths significantly longer than required for the notepad 10 and is cut to the length required. However, in contrast to the cutting and bending action utilised in the prior art, the cutting of the coil binder 30 should not result in any bending out of alignment with the helix which forms the coil.
[0039] A first end 32 of the coil binder 30 is shaped to act as a retaining portion. One method of forming the retaining portion at the first end 32 of the coil binder 30 is to use a pair of pliers to squeeze the first end which causes it to flatten and increase the width to be greater than the diameter of the cross-section of the coil binder.
[0040] The relative dimensions of some aspects of the components of the present invention are important to its correct function and these are set out below. In the example shown in
[0041] As can be seen in
[0042] Operation of the notepad 10 will now be described. In this first example the notepad 10 includes a backing board 12, plurality of pages 20 and a front cover 24. All of these sheet materials are substantially the same size and have the same shaped perforations along one edge. Typically, the front cover 24 and back board 12 are formed from a material that is stiffer than the pages 20 and is sufficiently stiff (or rigid) to ensure that the first and second ends 32 and 34 of the coil binder 30 do not get pulled back through the first and second slots 18 and 28 in normal use of the notepad. In this embodiment the backing board 12 and front cover 24 are the same shape with the same number of perforations (that is first perforations 16 on the backing board 12 and third perforations on the front cover 24) this being one less the second perforations 22 on the pages 20. On both the backing board 12 and front cover 24 the last perforations have been replaced by a slot, that being the first slot 18 and second slot 28 respectively.
[0043] In order to construct the notepad 10, the pages 20 are all aligned so that the second perforations are all aligned with one another. The backing board 12 is also aligned so that the majority of the first perforations in line with the second perforations and the same arrangement is made for the front cover 24 with the third perforations 26 aligned with the second perforations 22. However, the backing board 12 and front cover 24 are arranged so that the first and second slots 18 and 28 are at opposing ends of the notepad 10 and the slots are aligned with the first and last second perforations 22 of the pages 20. On the binder 30 both the first end 32 and the second end 34 have been deformed by compression by pliers in order to form a flat portion with a width D6 which is greater than the width D7 of the slots 18 and 28.
[0044] To wind the coil binder 30 onto the backing board 12, pages 20 and front cover 24, the front cover 24 is lifted slightly at the corner where the second slot 28 is located so as to expose the first of the second perforations 22 in the pages 20 which are hidden by the second slot 28. The first end 32 of the coil binder 30 is inserted into the first of the second perforations 22. Once the coil binder 30 is within the first of the second perforations 22 the front cover can be released and binder 30 arranged such that it freely passes through slot 28. Since the first perforations 16, the second perforations 22 and the third perforations 26 are all aligned with each other the individual perforations in each of these sheet materials are grouped together. Rotation of the coil binder 30 causes the first end 32 to pass through the second of the grouped perforation and further rotation causes the first end to pass through the next and each subsequent grouped perforation until the coil binder has been almost completely loaded onto the notepad 10. The first end 32 of the coil binder 30 is able to pass easily through the grouped perforations because the dimensions D1 and D2 of the perforations are larger than the width D6 of the first end.
[0045] The first end 32 of the coil binder 30 is able to pass through the last of the perforations in the front cover 24 and the pages 20 (that is the third perforations 26 and the second perforations 22) but because the width D7 of the first slot 18 is less than the width D6 of the compressed first end 32 it cannot pass through the first slot when the binder is in an alignment corresponding with the perforations, that being the coil binder having been wound onto the group perforations. In order to engage the coil binder 30 with the first slot 18 the notebook 10 is opened so that the backing board 12 is separate from the pages 20 and the front cover 24 as shown in
[0046] If it is later desired to add, remove or replace pages, this can be easily achieved by removing the binder coil 30 from the front cover 24, pages 20 and backing board 12. The process is the reverse of that set out above. One of the first or second ends 32 and 34 are removed from the first and second slots 18 and 28 by stretching the ends of the coil beyond the edges of the front cover 24 and backing board 12 into which the first and second slots are cut. The coil binder 30 is then rotated such that one of the first or second ends 32 or 34 passes through the grouped perforations until it is removed. As a result, the coil binder 30 has been easily removed without any damage to it.
[0047] It will be appreciated by persons skilled in the art that the above embodiments have been described by way of example only and not in any limitative sense, and that various alterations and modifications are possible without departure from the scope of the protection which is defined by the appended claims. For example, the example shown in
[0048] Another alternative embodiment is shown in
[0049] Two further alternative embodiments of the backing board 12 are shown in
[0050] In the embodiment depicted in
[0051] Although the coils have been described above as plastic coil binders they can be formed from other materials including, but not limited to, metal, such as metal wire, and plastic-coated metal wire. Furthermore, the method of forming the first end 32 of the coil binder 30 may be varied from that described above of simply flattening the end using pliers. For example, heating the thermoplastic material at the end that has been cut, or as part of the cutting process, can be used to form a blob of plastic at the end of the coil. Likewise, a small component can be adhered to the end of the coil binder. In both of these cases the size of the blob or component must be such that it can easily pass through the first, second and third perforations but cannot pass through the slot 18 (or the like component).