Measuring hydraulic fluid pressure in a fluid-working machine
11073147 · 2021-07-27
Assignee
Inventors
Cpc classification
F04B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/0076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A measurement of the pressure of hydraulic fluid in a fluid working machine can be determined from the timing of the movement of valves which selectively seal a working chamber of cyclically varying volume from a fluid gallery. The timing of opening of a low pressure valve, to connect a working chamber to a low pressure fluid gallery, following the closure of a high pressure valve to seal a working chamber can be used to estimate the pressure in the high pressure fluid gallery at the moment of closure of the high pressure valve.
Claims
1. A method of estimating a pressure of hydraulic fluid in a fluid working machine, the fluid working machine comprising a working chamber of cyclically varying volume, a first hydraulic fluid gallery and a second hydraulic fluid gallery, a first valve which regulates the flow of hydraulic fluid between the working chamber and the first hydraulic fluid gallery, and a second valve which regulates the flow of hydraulic fluid between the working chamber and the second hydraulic fluid gallery, the method comprising: detecting an event indicative of an opening or closing of the first valve to bring the working chamber into or out of fluid communication with the first hydraulic fluid gallery and estimating the pressure from a timing of the detected event.
2. A method according to claim 1, wherein the estimated pressure is the pressure of hydraulic fluid in the second hydraulic fluid gallery or in the working chamber when the working chamber is sealed from both the first and second hydraulic fluid galleries.
3. A method according to claim 1, wherein the first hydraulic fluid gallery is a lower pressure gallery and the second hydraulic fluid gallery is a higher pressure gallery.
4. A method according claim 1, wherein the first valve comprises a valve member and the event indicative of the opening or closing of the first valve is a physical movement of the valve member, said movement detected by a sensor.
5. A method according to claim 4, wherein the event indicative of the opening or closing of the first valve is a generation of an electrical signal resulting from movement of the valve member.
6. A method according to claim 5, wherein the first valve is a solenoid valve having a solenoid comprising a movable armature coupled to the valve member and comprising a solenoid coil, and the electrical signal is induced in the solenoid coil by movement of the armature relative to the solenoid coil due to movement of the valve member.
7. A method according to claim 1, wherein the opening or closing of the first valve is the opening of the first valve caused by a reduction in pressure in the working chamber during an expansion stroke.
8. A method according to claim 1, wherein the opening or closing of the first valve is the closing of the first valve caused by a reduction in pressure in the working chamber during an expansion stroke.
9. A method according to claim 1, wherein the timing is a phase, within cycles of working chamber volume, of the event.
10. A method according to claim 1, wherein the estimation of the pressure takes into account the timing of the detection of the event during only some cycles of working chamber volume.
11. A method according to claim 1, wherein the estimation of the pressure from the timing of the detected event takes into account at least one other parameter.
12. A method according to claim 11, wherein the estimation of the pressure from the timing of the detected event takes into account properties of a hydraulic circuit portion in fluid communication with the first hydraulic fluid gallery.
13. A method according to claim 11, wherein the estimation of the pressure from the timing of the detected event takes into account a measurement of a position of, or load acting on, a hydraulic actuator in fluid communication with the first hydraulic fluid gallery.
14. A method according to claim 1, wherein the estimation of the pressure takes into account the timing of the detection of the event during active cycles in which the working chamber makes a net displacement of working fluid.
15. A method of estimating a pressure of hydraulic fluid in a fluid working machine, the fluid working machine comprising a first hydraulic fluid gallery and a second hydraulic fluid gallery, a plurality of working chambers which are in fluid communication with the first and second hydraulic fluid galleries, each working chamber having a first valve which regulates the flow of hydraulic fluid between its respective working chamber and the first hydraulic fluid gallery and a second valve which regulates the flow of hydraulic fluid between its respective working chamber and the second hydraulic fluid gallery, the method comprising: detecting an event indicative of the opening or closing of one of the first valves to bring the respective working chamber into or out of fluid communication with the first hydraulic fluid gallery and estimating the pressure from a timing of the detected event.
16. A fluid working machine comprising: a working chamber of cyclically varying volume, a first hydraulic fluid gallery and a second hydraulic fluid gallery, a first valve which is configured to regulate the flow of hydraulic fluid between the working chamber and the first hydraulic fluid gallery and a second valve which is configured to regulate the flow of hydraulic fluid between the working chamber and the second hydraulic fluid gallery, and a controller, the controller configured to estimate a pressure of working fluid in the fluid working machine by detecting and measuring a timing of an event indicative of an opening or closing of the first valve to bring the working chamber into or out of fluid communication with the first hydraulic fluid gallery and processing the timing of the detected event to estimate the pressure.
Description
DESCRIPTION OF THE DRAWINGS
(1) An example embodiment of the present invention will now be illustrated with reference to the following Figures in which:
(2)
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DETAILED DESCRIPTION OF AN EXAMPLE EMBODIMENT
(10) A fluid working machine 1 operable as a pump or motor includes a plurality of working chambers.
(11) The working chamber comprises a low pressure valve (LPV) in the form of an electronically actuatable face-sealing poppet valve 14, which faces inwards toward the working chamber and is operable to selectively seal off a channel extending from the working chamber to a lower pressure gallery 16, which functions generally as a net source or sink of fluid in use. The LPV is a normally open solenoid closed valve which opens passively when the pressure within the working chamber is less than the pressure within the lower pressure gallery, during an intake stroke, to bring the working chamber into fluid communication with the first lower pressure gallery, but is selectively closable under the active control of the controller via a LPV control line 18 to bring the working chamber out of fluid communication with the lower pressure gallery. Alternative electronically controllable valves may be employed, such as normally closed solenoid opened valves.
(12) The working chamber further comprises a high pressure valve (HPV) 20 in the form of a pressure actuated delivery valve. The HPV faces outwards from the working chamber and is operable to seal off a channel extending from the working chamber to a higher pressure gallery 22, which functions as a net source or sink of fluid in use. The HPV functions as a normally-closed pressuring-opening check valve which opens passively when the pressure within the working chamber exceeds the pressure within the higher pressure gallery. The HPV may also function as a normally-closed solenoid opened check valve which the controller may selectively hold open via a HPV control line 24 once the HPV is opened by pressure within the working chamber. Alternatively, the HPV may be openable under the control of the controller when there is pressure in the higher pressure gallery but not in the working chamber, or may be partially openable, for example only a portion of the HPV may be openable against a pressure difference, with the remaining portion openable when the pressure difference reduces.
(13)
(14) The LPV and HPV have LPV 26 and HPV 28 valve monitoring devices respectively which can detect opening, closing or speed of movement of the LPV and HPV, and communicate this information to the controller. In this example, the valve monitoring devices are incorporated into the valves themselves. The controller is operable to observe the character and timing of the valve movement signals relative to the timing and character of its commands to the LPV and/or HPV and also the shaft position and speed (and hence the working chamber volume and rate of change of volume).
(15) As well as determining whether or not to close or hold open the primary low pressure valve on a cycle by cycle basis in the manner known from, for example, EP 0 361 927, EP 0 494 236, and EP 1 537 333, the controller is operable to vary the precise phasing of the closing of the LPV and HPV with respect to the varying working chamber volume during cycles for which it has been determined that the LPV and HPV should close.
(16)
(17) In operation, the sensed junction sits at 0V and the bias resistor draws the Schmitt trigger's input to the level-shifting zener diode's value of 3V, driving the Schmitt trigger's output low. When the controller activates the FET to close or open the associated valve the sensed junction is at 12V, but the protection resistor protects the Schmitt trigger from damage and its output is still low. When the controller removes the activating signal, the sensed junction voltage falls to around −21V due to the flywheel diode and current-clamping zener diode and the inductive property of the coil. The protection resistor protects the Schmitt trigger from the −18V signal it will see after the level-shifting zener, but the Schmitt trigger now outputs a high signal. After the inductive energy dissipates, the Schmitt trigger output returns to a low value. However, if the valve begins to move, for example because it is no longer held closed by pressure, then the motion will produce through inductive effects a voltage across the coil, and hence a negative voltage at the sensed junction. The Schmitt trigger produces a high output which the controller can detect and/or measure, thus to detect the time, speed or presence of valve movement. The inductive voltage generated by the coil may be due to some permanent magnetism of the valve materials or some residual current circulating in the coil due to bias resistor 72.
(18) The controller may need to disregard some high or low signals that it receives (or fails to receive, when expected) from the sensor. For example, voltage changes on either end of the coil 52 can cause false readings, including detecting valve movement when none has occurred and failing to detect valve movement when it has occurred. The controller therefore is preferably operable to selectively disregard signals which are received at unexpected times, or which are correlated with other events known to interfere with the correct and accurate measurement of valve movement. For example, the activation of other coils of a fluid working machine sharing a common 0V line with the coil 52 can raise the voltage at sensed junction 58. Thus, if the other coil is activated simultaneous to the movement of coil 52, the sensor may fail to detect the movement of coil 52 since the voltage at sensed junction 58 will not drop sufficiently low.
(19) It will be appreciated that valve monitoring devices could be implemented in numerous ways and that, although in this example the valve monitoring device is integral to the valve, it may be physically separate to the valve and in wired communication with the valve solenoid. Other mechanisms of detecting the valve movement will present themselves to those skilled in the art, for example applying an exciting AC signal or pulses to the coil and detecting the change in inductance of the coil 52 as the valve moves, or incorporating a series or parallel capacitor to create an LC circuit the resonant frequency and Q factor of which change with valve position. Movement of the valve could be detected using an optical sensor, a piezeoelectric sensor, or a magnetic sensor, or an acoustic sensor (which detects acoustic vibrations arising from valve movement).
(20)
(21) The x-axis in
(22) Throughout the first cycle C1, the low pressure valve is actively held open. Accordingly, hydraulic fluid is drawn in from the lower pressure gallery and exhausted to the lower pressure gallery. There is no net displacement of hydraulic fluid and minimum energy consumption. This is an inactive cycle.
(23) During the second cycle C2, the controller determines to carry out an active motoring cycle. At time t1, late in the exhaust stroke and shortly before Top Dead Centre (TDC), the point of minimum working chamber volume, the controller activates the LPV coil (see trace VLPV) to begin a motoring cycle, the decision to do so being made according to any of the algorithms disclosed in any of the prior art documents which are hereby incorporated by reference. A short time later, t2, the LPV closes 100 (see trace SLPV) and working chamber pressure PWC builds 102 as the working chamber contracts, while the controller activates the HPV (trace VHPV) to hold it open.
(24) Before the HPV opens 106 at t3, the pressure in the working chamber typically exceeds 104, the higher pressure gallery pressure (although this is not essential and depends on biasing, the force exerted by the HPV solenoid etc). The pressure of hydraulic fluid in the working chamber then tends towards the higher pressure gallery pressure as fluid flows in from the higher pressure gallery. The HPV closes passively (due to the effects
(25) Once the HPV opens at t3, the controller may choose to now partially activate the HPV as shown (for example by pulse wave modulation, PWM) to save power while maintaining the valve in its open position. Near the end of the intake stroke at t4 the controller deactivates 108 the HPV which closes 110 a short time later, at t5. Importantly, closure of the HPV seals hydraulic fluid in the working chamber. The amount (mass) of hydraulic fluid which is trapped will be related to the pressure of hydraulic fluid in the working chamber at the time of closure of the HPV, which is closely linked to the higher pressure gallery pressure (PHP). The working chamber pressure PWC falls 112 as the working chamber continues to expand and the time course of that pressure fall depends on the mass of hydraulic fluid trapped in the working chamber although it is also influenced by a number of factors such as temperature and the amount of entrained gas in the hydraulic fluid.
(26) Next, the LPV opens 114 passively, when the pressure in the working chamber falls to a sufficiently low value. The LPV is typically biased open and so the pressure in the working chamber does not have to get quite as low as the LP gallery pressure (which is generally stable). As the LPV valve member moves, this leads to an induced current in the solenoid of the LPV and so a voltage peak 116 which is detected by the controller at time t5. This enables the controller to determine when the LPV opens.
(27) Although in
(28) The timing of the opening of the LPV depends on the time course of the pressure fall in the working chamber since the closure of the HPV. Accordingly, the timing of the opening of the LPV is linked to the amount of hydraulic fluid trapped by the sealing of the working chamber arising from the preceding closure of the HPV, which is related to the pressure of working fluid in the higher pressure gallery. Thus, the timing of the voltage pulse is related to the pressure in the higher pressure gallery.
(29) Referring back to
(30) The timing of the event associated with opening of the valve (in this case the voltage pulse associated with the opening of the LPV) is typically measured as a phase, to more readily adjust for variations in shaft speed, although it can equally be expressed as a time. The phase is measured relative to an event which takes place during each cycle, such as TDC or BDC (the phase difference between opening of the low pressure valve and BDC is shown as 122. 122′), and it does not matter whether that event is before or after the valve movement. The timing which is measured may also be a phase difference (or period of time) between two events, for example the period of time 120, 120′ between closure of the HPV 110, 110′ and the voltage pulse 116, 116′.
(31) In practice a number of factors will affect the pressure and in a practical implementation, with reference to
(32) One skilled in the art will appreciate that the estimate of pressure taking into account a plurality of factors other than the timing of LPV or HPV voltage pulses, or other signals indicative of movement of the LPV or HPV can be carried out in a number of different ways. A simple approach is to store a lookup table indicative of pressure as a function of LPV opening time with different values of other parameters and the algorithm may simply interpolate between those stored values. Alternatively, the algorithm may implement a multi-parameter mathematical model or (for example) be a machine learning algorithm previously trained on measurement date. The machine may be operated with a higher pressure gallery pressure sensor (a pressure test rig) in a calibration step during or after manufacture, to enable the calibration data 156 to be determined.
(33) One factor which can significantly affect the relationship between opening phase and pressure is the compressibility of the hydraulic fluid. This is affected by the composition of the hydraulic fluid (both liquid and gas phase) and by temperature. Thus, the calculation of pressure typically needs to take into account or is specific for certain compositions of hydraulic fluid.
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(35)
(36) There are several modes of use of the hybrid hydraulic transmission just described, which are known in the art. Many of these modes comprise one or other of the pump/motors operating in the motoring mode and the other operating in pumping mode. For example there may be a normal operating mode in which the first pump/motor provides fluid which is consumed by the second pump/motor and used to drive the wheels 206, and a regenerative braking more in which the flow of energy is reversed.
(37) Accurate knowledge of the pressure in the high pressure line is important to the control of such a transmission. It is necessary to maintain appropriate pressure in the high pressure line to enable sufficient torque to be delivered to the wheels and to enable brief mismatches in the amount of pressure delivered by the first pump/motor and consumed by the second pump/motor. The invention can be used by the methods set out above to estimate the pressure in the high pressure line from the timing of reopening of LPVs in the second pump/motor, while it is carrying out motoring cycles in the normal operating mode.
(38) It is also possible to use the timing of the opening of the LPV to estimate the pressure in the higher pressure gallery or working chamber for a machine carrying out pumping cycles, such as the first pump/motor of the
(39) In some embodiments, pressure can be estimated from the timing of the closure of LPV, e.g. at the end of a contraction stroke of a pumping cycle, at around TDC. The timing of this event is related to the pressure in the working chamber when the HPV closes. Similarly, pressure can be estimated from the timing of the opening of the HPV, e.g. during a pumping cycle. The HPV opens when sufficient pressure has built up in the working chamber to overcome the forces holding the HPV shut, of which the predominant force is due to the pressure difference which is initially present between the higher pressure gallery and the interior of the working chamber. The timing of the HPV opening event therefore depends on the pressure in the higher pressure gallery, although it also depends on the amount of working fluid trapped in the working chamber when the LPV closes and seals. The timing of the closure of the HPV can also be indicative of pressure in the HP manifold. In the example given above, the HPV is closed under active control at a precisely controlled phase. However, in modes or embodiments where the HPV is allowed to close due to a change in pressure differential, for example at around TDC in a pumping cycle, the timing of the closing event is related to the pressure in the HP manifold.
(40) More complex embodiments would consider, for example, the timing of the opening of pilot and/or main stages of valves having both independently operating pilot and main valves, for example those disclosed in EP 2064474 and EP 2329172.
(41) In many embodiments, there are multiple working chambers, which have volume cycles which are phased apart, and that are connected between the same low pressure and high pressure fluid galleries. For example, a bank of n working chambers with LPVs and HPVs connected to the same lower pressure gallery and the same higher pressure gallery may be arranged around the rotatable shaft and phased apart (e.g. by 360/n degrees, or an integer multiple therefore in embodiments with multiple lobed cams, although even spacing is not required). N may for example be 4, 8, 10, 12, or 20 or more. In these cases, pressure in the higher pressure gallery can, if desired, be sampled multiple times per rotation of the rotatable shaft, while more than one working chamber is carrying out active cycles. If each working chamber carries out active cycles, pressure can be sampled during each cycle, at the same phase within each cycle. This is shown in
(42) By measuring the pressure at the same phase within each cycle, it may be possible to reject the pressure ripple, induced by the active cycles, from the measurement.
(43) It is not necessary to measure pressure on every cycle. Pressure may for example be calculated form valve opening or closing measurement during only a subset of active cycles. Readings from opening or closing events during a plurality of cycles of the same or different working chambers
(44) Optionally, an active cycle (i.e. full or part stroke) may be carried out purely for the purpose of estimating the pressure. Preferably, the active cycle is a small part stroke in order to minimally influence the displacement.
(45) Although in the examples herein the lower and higher pressure galleries remain at relatively low and high pressures in use, the invention also extends to embodiments in which the galleries may swap which is relatively lower and higher pressure during operation. Once the galleries swap, the valves which constitute the LPV and HPV also swap.
(46) The invention enables pressure sensors to be dispensed with, reducing cost and wiring complexity, and providing one fewer component which might fail, where multiples of such components are installed per machine. Nevertheless, the invention is also useful as a backup in a machine which has a pressure sensor (e.g. for measuring higher pressure gallery pressure, or even one pressure sensor per working chamber), in case of failure of that component.
(47) Further variations and modifications may be made within the scope of the invention herein disclosed.