ROOF OR WALL HOLE CLOSING DEVICE
20210238854 · 2021-08-05
Assignee
Inventors
Cpc classification
E04D3/3605
FIXED CONSTRUCTIONS
E04G23/0281
FIXED CONSTRUCTIONS
International classification
E04D13/076
FIXED CONSTRUCTIONS
Abstract
or Wall Hole Closing Device A roof or wall hole closing device 1 comprises an expanding part 3 which, in its contracted condition, is passed through the hole from one side. The expanded part 3, when expanded, closes the hole from one side. A rod 5 passes into the expanding part 3. The expanding part 3 is expanded by the user pulling the rod 5 through the hole. A lower seal engages against a second side of the hole to prevent movement of the expanding part 3 from its closing position. The device when used in a roof can be installed from below, which avoids the dangers of the user needing to go up onto the roof.
Claims
1-29. (canceled)
30. A roof or wall hole closing device, the device comprising: an expanding part to close the hole from one side, the expanding part being expandable from a first, contracted condition in which it can be passed through the hole, to a second, expanded condition in which it cannot be passed through the hole and in which it covers and closes the hole in a covering and closing position on a first side of the hole, the expanding part having an inner part and an outer sealing part, and during expansion of the expanding part the inner part moves laterally outwards which moves the outer sealing part laterally outwards; a member passing into the expanding part, the expanding part being expandable by pulling the member away from the expanding part through the expanding part and through the hole; and a positioner to engage against a second side of the hole to prevent movement of the expanding part from its covering and closing position in its second, expanded condition, wherein the positioner comprises a seal to seal the second side of the hole.
31. A device according to claim 30, wherein substantially all of the perimeter of the expanding part moving laterally outwards during expansion so that the expanding part covers the entire perimeter of the hole in the covering position on the first side of the hole in the second, expanded condition.
32. A device according to claim 30, wherein the device is a roof or wall hole closing anchor.
33. A roof or wall hole closing anchor, the anchor comprising: an expanding part to close the hole from one side, the expanding part being expandable from a first, contracted condition in which it can be passed through the hole, to a second, expanded condition in which it cannot be passed through the hole, substantially all of the perimeter of the expanding part moving laterally outwards during expansion so that the expanding part covers the entire perimeter of the hole and closes the hole in a covering and closing position on a first side of the hole in the second, expanded condition; a member passing into the expanding part, the expanding part being expandable by pulling the member away from the expanding part through the expanding part and through the hole; and a positioner to engage against a second side of the hole to prevent movement of the expanding part from its covering and closing position in its second, expanded condition, the anchor being configured so that, when the expanding part is in its second, expanded condition, the member is not retracted into the expanding part upon release of the pulling, wherein the positioner comprises a seal to seal the second side of the hole.
34. An anchor according to claim 33, wherein the expanding part has an inner part and an outer sealing part, and during expansion of the expanding part the inner part moves laterally outwards which moves the outer sealing part laterally outwards.
35. A device according to claim 30, wherein the outer sealing part is folded when the expanded part is in the first, contracted condition.
36. An device according to claim 35, wherein the outer sealing part is folded when the expanded part is in the first, contracted condition to form at least one fold running longitudinally.
37. A device according to claim 30, wherein the outer sealing part of the expanding part comprises an elastomeric material.
38. A device according to claim 30, wherein the expanding part comprises an elastomeric material.
39. A device according to claim 30, wherein the expanding part plastically deforms so that the member is not retracted into the expanding part, when the expanding part is in its second, expanded condition, upon release of the pulling.
40. A device according to claim 30, wherein the positioner comprises a stop which prevents movement of the member relative to the positioner in order to prevent movement of the expanding part from its covering position in which it closes the hole.
41. A device according to claim 40, wherein the stop is provided to prevent the member being retracted into the expanding part, when the expanding part is in its second, expanded condition, upon release of the pulling.
42. A device according to claim 30, wherein the seal is configured to be received within the hole.
43. A device according to claim 30, wherein the seal is configured to engage the roof or wall part which has the hole outside the perimeter of the hole.
44. A device according to claim 30, wherein the member is a rod or shaft.
45. A device according to claim 30, wherein a nut or cap is attached over the free end of the expanding part.
46. An anchor according to claim 32, comprising an attachment part connected to the member so as to be supported by the member, for attaching an object to the anchor on the second side of the hole.
47. An anchor according to claim 46, wherein the attachment part is configured to engage or receive a part of a roof framework to attach the roof framework to the anchor.
48. An anchor according to claim 46, wherein the position of the attachment part relative to the member is adjustable by pulling the attachment part along the member or away from the hole.
49. An anchor according to claim 46, wherein: the attachment part has an axis; the member is configured to extend away from the hole on the second side of the hole when the anchor is anchored in the hole; the member has an axis in the direction in which it extends; and the orientation of the attachment part is adjustable so as to adjust an angle between its axis and the axis of the member.
Description
[0084] Preferred embodiments of the invention will now be described, purely as examples, with reference to the drawings in which:
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[0115] Referring to
[0116] Below the expanding part 3 in
[0117] Referring to
[0118] As shown in
[0119] The anchor 1 is configured so that the expanding part 3 in its second, expanded condition and the lower seal 15 compress the roof part which has the hole so that the expanding part 3 and the lower seal 15 provide a tight seal against the roof part to prevent ingress of water. Both the outer annular lip 23 and inner annular lip 37 may compress the roof part and form tight seals against the roof part. In that case, there would be three seals compressing the roof part to prevent ingress of water, namely the expanding part 3, the inner annular lip 37 and the outer annular lip 23.
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[0121] The inner lip 37 of the lower seal 15 forms an annular seal around the outside of the lower end of the outer part 11 of the expanding part 3.
[0122] As show in
[0123] The washer 17 controls the sliding: The washer 17 prevents sliding downwards. The washer 17 has teeth 47 as shown in
[0124] The base plate 19 is made of polycarbonate and so does not deform significantly when compressed.
[0125] Referring to
[0126] The plate 29 is made of polycarbonate and so does not deform significantly when subjected to bending force.
[0127] At the bottom end of the rod 5 is a rod ball nut 27 which is screwed onto the rod 5. The nut 27 prevents the plate 29 from sliding off the end of the rod 5.
[0128] Connected to the rod 5 by the plate 29 is a wire hook 33. The hook 33 is open from above so as to engage the bottom surface of a purlin in a roof structure. As best shown in
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[0130] The operation of the anchor 1 will now be described.
[0131] The anchor 1 in stage 1 (as shown in
[0132] The anchor 1 is inserted so that the expanding part 3 is on the top side of the hole, whereas the positioning part 7 is on the bottom side. The user then holds the positioner 7 while pulling the rod 5 downwards through the positioner 7. The user may push against the washer 17 or base plate 19 while pulling the rod 5. The washer 17 or base plate 19 then (via the spacer 21) pushes against the bottom of the inner part 9 of the expanding part 3. The inner part 9 buckles in the middle so that the middle parts of the legs 25 bend outwards while the top and bottom parts do not move outwards. The top part of the inner part 9 is fixed to the top of the rod 5 and moves closer to the bottom part of the inner part 9 along with the top of the rod 5. The legs 25 push the outer sealing part 11 of the expanding part 3 outwards to increase its external lateral dimensions. The expanding part 3 is shown in a semi-expanded condition (stage 2) in
[0133] Continued pulling of the rod 5 causes continued expansion of the expanding part 3 until it reaches its fully expanded condition (stage 3) as shown in
[0134] The lateral dimension in one direction of the expanding part 3 is only slightly smaller than that of the lower seal 15. The expanding part 3 now covers the entire perimeter of the hole to prevent ingress of water. The inner annular lip 37 of the lower seal 15 is received within the hole and passes through the hole to protrude to the top side, below the expanding part 3. This provides improved water-tightness. The outer annular lip 23 of the lower seal 15 also covers the entire perimeter of the hole to prevent ingress of water.
[0135] The pulling of the rod 5 causes the roofing panel to be compressed between the expanding part 3 and the positioner 7 (in particular, the lower seal 5). The expanding part 3 forms a first seal against ingress of water through the roofing panel. The inner annular lip 37 provides a second seal against ingress of water through the roofing panel. The outer annular lip 23 provides a third seal against ingress of water through the roofing panel.
[0136] Finally, the lower plate 29 and washer 31 are pushed upwards along the rod 5 until they reach their desired position. This is shown in
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[0139] As shown in
[0140] The anchor 1′ fixes to a roof panel and provides a fixing point for pipework supplying the liquid. The pipework is not shown in
[0141] A hollow shaft 5′ is used instead of the solid rod 5 of the first embodiment. No hook 33 is provided at the bottom end of the hollow shaft 5′. The shaft 5′ is hollow from one end to the other. The cap 13′ has a channel so that the liquid can flow upwards from the top end of the hollow shaft 5′.
[0142] On top of the cap 13′ is provided a one-way valve 53. The one-way valve 53 is not shown in cross-section in
[0143] In use, the device 1′ is installed in the same way in stages 1 to 3 as the anchor 1 of the first embodiment. The lower seal 15 and outer sealing part 11 of the expanding part 3 provide the same sealing effect as for the first embodiment, and the one-way valve 53 prevents liquid from flowing from outside the building to in. Accordingly, the device 1′ seals the hole.
[0144] Pipework is then connected to the bottom end of the hollow shaft 5′ which is connected in turn to a source of liquid.
[0145] When it is desired to flush out gutters for example, liquid is pumped along the pipework, along the passageway 51 until it passes out of the one-way valve 53 and onto the roof.
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[0147] As
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[0149] In the first and second embodiments, the following elements (where present) are all made of stainless steel: rod 5, inner part 9 of expanding part 3, cap 13, spacer 21, rod ball nut 27, hook 33 and hook ball nut 35. However, one or more of those elements may be made of another material, such as antimicrobial copper. For example, one of the copper alloys that have been granted a registration by the US Environmental Protection Agency (EPA) permitting them to be marketed in the US with public health claims could be used.
[0150] In the first and second embodiments, the following elements (where present) are made of galvanised steel: the upper washer 17 and lower washer 31. However, one or both of those elements may be made of another material, such as antimicrobial copper. For example, one of the copper alloys that have been granted a registration by the US Environmental Protection Agency (EPA) permitting them to be marketed in the US with public health claims could be used.
[0151] In the first embodiment, the rod 5 protrudes from the hole on the second side of the hole when the expanded part 3 is expanded and provides a point for anchoring objects to the roofing panel or wall panel which has the hole, or a point by which the roofing panel or wall panel can be anchored to another object on the second side of the hole. In other embodiments, the member or another part of the device may extend from the expanding part away from the hole on the first side of the hole (that is, externally of the building, and upwards in the case a hole in a roof) when the expanded part is expanded and provides a point for anchoring objects to the roofing panel or wall panel on the first side of the hole. For example, solar panel mountings, guttering or other external fittings can be anchored to the roofing panel. This avoids the need for additional fixing holes to anchor those fittings.
[0152] In the first embodiment, the hook 33 is curved in a J shape, but it may form a J with only straight sections (i.e. no curved sections) or take a different shape.
[0153] In the second embodiment, a one-way valve 53 is provided in the anchor 1′. Alternatively, a one-way valve could be provided in the pipework upstream of the anchor 1′.
[0154] In the first embodiment, a cap 13 is screwed onto the top end of the rod 5. Alternatively, the cap 13 may be dispensed with, and the end of the rod 5 may be expanded to have a greater width than the rest of it, for example by compressing the rod 5 in a longitudinal direction. When the rod 5 is pulled, the expanded portion, in the same ways as the cap 13, prevents the end of the rod 5 sliding through expanding part 3 and abuts the top end of the expanding part 3 to cause the expanding part 3 to expand.
[0155] In addition, the rod ball nut 27 may be dispensed with and the lower washer 31 may be relied upon to prevent the bottom plate 29 from sliding off the rod 5 which may make it easier to use a setting tool. Alternatively, the bottom end of the rod 5 may be expanded in a similar way to the top end. By expanding the top and bottom ends of the rod 5 or simply dispensing with the rod ball nut 27, manufacturing costs can be reduced in comparison to screw-on components.
[0156] The embodiments of the present invention have been described purely by way of example, and various modifications, additions and/or omissions will present themselves to one skilled in the art, all of which form part of the invention, together with their equivalents.
LIST OF REFERENCE NUMERALS
[0157] 1, 1′ anchor [0158] 3 expanding part [0159] 5, 5′ rod or shaft (member) [0160] 7 positioner [0161] 9 inner part (of expanding part 3) [0162] 11 outer part (of expanding part 3) [0163] 13, 13′ cap [0164] 15 lower seal [0165] 17 upper washer [0166] 19 base plate [0167] 21 spacer [0168] 23 outer lip (of lower seal 15) [0169] 25 legs [0170] 27 rod ball nut [0171] 29 bottom plate [0172] 31 lower washer [0173] 33 hook [0174] 35 hook ball nut [0175] 37 inner annular lip (of lower seal 15) [0176] 39 socket [0177] 41 slit [0178] 43 opening [0179] 45 ball joint [0180] 47 teeth (of washer 17) [0181] 49 teeth (of washer 31) [0182] 51 passageway [0183] 53 one-way valve [0184] 101 roof panel [0185] 103 hole
[0186] The application discloses the inventions defined in the following clauses:
[0187] 1. A roof or wall hole closing device, the device comprising: [0188] an expanding part to close the hole from one side, the expanding part being expandable from a first, contracted condition in which it can be passed through the hole, to a second, expanded condition in which it cannot be passed through the hole and in which it covers and closes the hole in a covering and closing position on a first side of the hole, the expanding part having an inner part and an outer sealing part, and during expansion of the expanding part the inner part moves laterally outwards which moves the outer sealing part laterally outwards; [0189] a member passing into the expanding part, the expanding part being expandable by pulling the member in an outwards direction with respect to the expanding part through the expanding part and through the hole; and [0190] a positioner to engage against a second side of the hole to prevent movement of the expanding part from its covering and closing position in its second, expanded condition.
[0191] 2. A device according to clause 1, wherein substantially all of the perimeter of the expanding part moving laterally outwards during expansion so that the expanding part covers the entire perimeter of the hole in the covering position on the first side of the hole in the second, expanded condition.
[0192] 3. A device according to clause 1 or 2, wherein the device is a roof or wall hole closing anchor.
[0193] 4. A roof or wall hole closing anchor, the anchor comprising: [0194] an expanding part to close the hole from one side, the expanding part being expandable from a first, contracted condition in which it can be passed through the hole, to a second, expanded condition in which it cannot be passed through the hole, substantially all of the perimeter of the expanding part moving laterally outwards during expansion so that the expanding part covers the entire perimeter of the hole and closes the hole in a covering and closing position on a first side of the hole in the second, expanded condition; [0195] a member passing into the expanding part, the expanding part being expandable by pulling the member in an outwards direction with respect to the expanding part through the expanding part and through the hole; and [0196] a positioner to engage against a second side of the hole to prevent movement of the expanding part from its covering and closing position in its second, expanded condition, [0197] the device being configured so that, when the expanding part is in its second, expanded condition, the member is not retracted into the expanding part upon release of the pulling.
[0198] 5. An anchor according to clause 4, wherein the expanding part has an inner part and an outer sealing part, and during expansion of the expanding part the inner part moves laterally outwards which moves the outer sealing part laterally outwards.
[0199] 6. A device or anchor according to any one of clauses 1, 2, 3 or 5, wherein the outer sealing part is folded when the expanded part is in the first, contracted condition.
[0200] 7. An device or anchor according to clause 6, wherein the outer sealing part is folded when the expanded part is in the first, contracted condition to form at least one fold running longitudinally.
[0201] 8. A device or anchor according to any one of clauses 1-3 or 5-7, wherein the outer sealing part of the expanding part comprises an elastomeric material.
[0202] 9. A device or anchor according to any preceding clause, wherein the expanding part comprises an elastomeric material.
[0203] 10. A device or anchor according to any preceding clause, wherein the expanding part plastically deforms so that the member is not retracted into the expanding part, when the expanding part is in its second, expanded condition, upon release of the pulling.
[0204] 11. A device or anchor according to any preceding clause, wherein the positioner comprises a stop which prevents movement of the member relative to the positioner in order to prevent movement of the expanding part from its covering position in which it closes the hole.
[0205] 12. A device or anchor according to clause 11, wherein the stop is provided to prevent the member being retracted into the expanding part, when the expanding part is in its second, expanded condition, upon release of the pulling.
[0206] 13. A device or anchor according to any preceding clause, wherein the positioner comprises a seal to seal the second side of the hole.
[0207] 14. A device or anchor according to clause 13, wherein the seal is configured to be received within the hole.
[0208] 15. A device or anchor according to clause 13 or 14, wherein the seal is configured to engage the roof or wall part which has the hole outside the perimeter of the hole.
[0209] 16. A device or anchor according to any preceding clause, wherein the member is a rod or shaft.
[0210] 17. A device or anchor according to any preceding clause, wherein a nut or cap is attached over the free end of the expanding part.
[0211] 18. An anchor according to any preceding clause, comprising an attachment part connected to the member so as to be supported by the member, for attaching an object to the anchor on the second side of the hole.
[0212] 19. An anchor according to clause 18, wherein the attachment part is configured to engage or receive a part of a roof framework to attach the roof framework to the anchor.
[0213] 20. An anchor according to clause 18 or 19, wherein the position of the attachment part relative to the member is adjustable by pulling the attachment part along the member or away from the hole.
[0214] 21. An anchor according to clause 18, 19 or 20, wherein: [0215] the attachment part has an axis; [0216] the member is configured to extend away from the hole on the second side of the hole when the anchor is anchored in the hole; [0217] the member has an axis in the direction in which it extends; and [0218] the orientation of the attachment part is adjustable so as to adjust an angle between its axis and the axis of the member.
[0219] 22. A roof or wall hole anchor, the anchor comprising: [0220] a member configured to extend away from the hole on one side of the hole when the anchor is anchored in the hole, the member having an axis in the direction in which it extends; and [0221] an attachment part connected to the member so as to be supported by the member, for attaching an object to the anchor on the one side of the hole, the attachment part having an axis, [0222] wherein the orientation of the attachment part is adjustable so as to adjust an angle between its axis and the axis of the member.
[0223] 23. An anchor according to clause 22, wherein a pivot is provided which allows adjustment of the orientation of the attachment part.
[0224] 24. An anchor according to clause 22 or 23, wherein a ball joint is provided which allows adjustment of the orientation of the attachment part.
[0225] 25. An anchor according to clause 24, wherein the ball of the ball joint can be clipped into the socket of the ball joint.
[0226] 26. An anchor according to any one of clauses 22 to 25, wherein the position at which the attachment part is connected to the member is adjustable.
[0227] 27. An anchor according to any one of clauses 22 to 25, wherein the attachment part comprises a hook.
[0228] 28. A roof or wall hole closing device, the device comprising: [0229] an expanding part to close the hole from one side, the expanding part being expandable from a first, contracted condition in which it can be passed through the hole, to a second, expanded condition in which it cannot be passed through the hole and in which it covers and closes the hole in a covering and closing position on a first side of the hole; and [0230] a positioner to engage against a second side of the hole to prevent movement of the expanding part from its covering and closing position in its second, expanded condition, [0231] wherein the device has a passageway having an inlet and an outlet, the passageway passing through the expanding part, the inlet and the outlet being arranged so that liquid can pass from the inlet on the second side of the hole, through the hole and expanding part to the first side of the hole, and out of the outlet only when the liquid reaches the side of the expanding part away from the hole.
[0232] 29. A roof or wall hole closing device according to clause 28, further comprising a one-way valve in the passageway between the inlet and the outlet, to prevent liquid from passing from the outlet to the inlet.
[0233] 30. A roof or wall hole closing device according to clause 28 or 29, further comprising a member passing through the expanding part, the expanding part being expandable by pulling the member in an outwards direction with respect to the expanding part through the expanding part and through the hole, [0234] wherein the passageway passes through the expanding part inside the member.