Suspension of turret bearing units
11072397 · 2021-07-27
Assignee
Inventors
Cpc classification
International classification
Abstract
A suspension of axial turret bearing units in a turret bearing comprises a rail support structure mounted on a turret bearing support structure, a circular rail mounted on the rail support structure, a plurality of axial bearing units running on rail, a shaft for each axial bearing unit with the bearing unit attached to the outer end of the shaft, and an inner support structure for supporting the inner end of each shaft. The suspension further comprises an outer shaft suspension close to each bearing unit, comprising a collar with an inner width similar to the width of the shaft and an inner height higher than the height of the shaft, a transitional section connected to the collar, a plate section connected to the transitional section and fastened to a bearing support structure on the turret, wherein the plate section spreads applied loads on the structure.
Claims
1. A suspension of axial turret bearing units in a turret bearing, the suspension comprising: a rail support structure mounted on a turret bearing support structure, a circular rail mounted to the rail support structure, a plurality of axial bearing units running on the circular rail, a shaft for each of the plurality of axial bearing units, each shaft having an outer end, an inner end, a length, a width, and a height, with the axial bearing unit attached to the outer end of the shaft, an inner support structure for supporting the inner end of each shaft, an outer shaft suspension close to each axial bearing unit, each outer shaft suspension comprising: a flexible collar with an inner width similar to the width of the shaft and an inner height substantially higher than the height of the shaft, a transitional section connected to the flexible collar, a plate section connected to the transitional section and fastened to a bearing support structure on a turret, wherein the plate section spreads applied loads on the bearing support structure, wherein the transitional section of the outer shaft suspension is as thick as the flexible collar, close to the collar and tapers off to a thickness similar to a thickness of the plate section closer to the plate section; the width of the plate section, in a tangential direction of the turret, is wider than the width of the flexible collar and a width of the transitional section; and the plate section is fastened to the bearing support structure, a releasable inner shaft anchoring point for connecting the shaft to the inner support structure, wherein the shaft is terminated outside the inner support structure.
2. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the releasable inner shaft anchoring point comprises a reinforcement around a hole in the inner support structure located at the inner end of the shaft, and a nut, with a shape complimentary to the reinforcement which is clamped to the inner end of the shaft by bolts, thus locking the shaft to the inner support structure.
3. The suspension of axial turret bearing units in a turret bearing according to claim 1, wherein a recessed portion at an end face of the inner end of the shaft has a radial face centralizing the shaft with a complementary face on the nut.
4. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the axial turret bearing units are wheels.
5. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the axial turret bearing units are glide bearing assemblies.
6. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the bearing support structure is below the turret bearing and the outer shaft suspension handles tensile forces.
7. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the bearing support structure is above the turret bearing and the outer shaft suspension handles compressive forces.
8. The suspension of axial turret bearing units in a turret bearing according to claim 7 wherein the flexible collar is cut at the height of a lower side of the shaft.
9. The suspension of axial turret bearing units in a turret bearing according to claim 4 wherein the wheels are fastened to the shafts by a sliding bearing assembly allowing a limited movement of the wheels along the length of the shaft.
10. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the shaft has a shape tapering away in each direction from the outer shaft suspension.
11. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the shaft has a circular cross section.
12. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein the shaft has a rectangular cross section.
13. The suspension of axial turret bearing units in a turret bearing according to claim 1 wherein a securing bolt passes through a hole in the shaft located on an inner side of the flexible collar and extending past the flexible collar.
14. A method for dismounting and mounting an axial shaft and turret bearing unit of a suspension of axial turret bearing units in a turret bearing, the suspension comprising: a rail support structure mounted on a turret bearing support structure, a circular rail mounted to the rail support structure, a plurality of axial bearing units running on the circular rail, a shaft for each of the plurality of axial bearing units, each shaft having an outer end, an inner end, a length, a width, and a height, with the axial bearing unit attached to the outer end of the shaft, an inner support structure for supporting the inner end of each shaft, an outer shaft suspension close to each axial bearing unit, each outer shaft suspension comprising: a flexible collar with an inner width similar to the width of the shaft and an inner height substantially higher than the height of the shaft, a transitional section connected to the flexible collar, a plate section connected to the transitional section and fastened to a bearing support structure on a turret, wherein the plate section spreads applied loads on the bearing support structure, a releasable inner shaft anchoring point for connecting the shaft to the inner support structure, wherein the shaft is terminated outside the inner support structure; the method comprising: a) locking the turret in a fixed rotational position, b) using a jack to jack up the inner end of the shaft to take a load off the inner end of the shaft, c) removing a nut from inner end of the shaft, d) removing a locking bolt from a hole in the shaft, e) removing the jack, f) removing the shaft and bearing unit, wherein mounting the axial shaft and turret bearing unit comprise a-g in reverse order except that e and b change places.
15. The suspension of axial turret bearing units in a turret bearing according to claim 2, wherein a recessed portion at an end face of the inner end of the shaft has a radial face centralizing the shaft with a complementary face on the nut.
16. A suspension of axial turret bearing units in a turret bearing, the suspension comprising: a rail support structure mounted on a turret bearing support structure, a circular rail mounted to the rail support structure, a plurality of axial bearing units running on the circular rail, wherein the plurality of axial turret bearing units are glide bearing assemblies; a shaft for each of the plurality of axial bearing units, each shaft having an outer end, an inner end, a length, a width, and a height, with the axial bearing unit attached to the outer end of the shaft, an inner support structure for supporting the inner end of each shaft, an outer shaft suspension close to each axial bearing unit, each outer shaft suspension comprising: a flexible collar with an inner width similar to the width of the shaft and an inner height substantially higher than the height of the shaft, a transitional section connected to the flexible collar, a plate section connected to the transitional section and fastened to a bearing support structure on a turret, wherein the plate section spreads applied loads on the bearing support structure, a releasable inner shaft anchoring point for connecting the shaft to the inner support structure, wherein the shaft is terminated outside the inner support structure.
17. A suspension of axial turret bearing units in a turret bearing, the suspension comprising: a rail support structure mounted on a turret bearing support structure, a circular rail mounted to the rail support structure, a plurality of axial bearing units running on the circular rail, a shaft for each of the plurality of axial bearing units, each shaft having a rectangular cross section, an outer end, an inner end, a length, a width, and a height, with the axial bearing unit attached to the outer end of the shaft, an inner support structure for supporting the inner end of each shaft, an outer shaft suspension close to each axial bearing unit, each outer shaft suspension comprising: a flexible collar with an inner width similar to the width of the shaft and an inner height substantially higher than the height of the shaft, a transitional section connected to the flexible collar, a plate section connected to the transitional section and fastened to a bearing support structure on a turret, wherein the plate section spreads applied loads on the bearing support structure, a releasable inner shaft anchoring point for connecting the shaft to the inner support structure, wherein the shaft is terminated outside the inner support structure.
18. A suspension of axial turret bearing units in a turret bearing, the suspension comprising: a rail support structure mounted on a turret bearing support structure, a circular rail mounted to the rail support structure, a plurality of axial bearing units running on the circular rail, a shaft for each of the plurality of axial bearing units, each shaft having an outer end, an inner end, a length, a width, and a height, with the axial bearing unit attached to the outer end of the shaft, an inner support structure for supporting the inner end of each shaft, an outer shaft suspension close to each axial bearing unit, each outer shaft suspension comprising: a flexible collar with an inner width similar to the width of the shaft and an inner height substantially higher than the height of the shaft, wherein a securing bolt passes through a hole in the shaft located on an inner side of the flexible collar and extending past the flexible collar, a transitional section connected to the flexible collar, a plate section connected to the transitional section and fastened to a bearing support structure on a turret, wherein the plate section spreads applied loads on the bearing support structure, a releasable inner shaft anchoring point for connecting the shaft to the inner support structure, wherein the shaft is terminated outside the inner support structure.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) For better understanding of the invention the device will be described with reference to the figures. Like numerals describe like parts in the different figures.
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DETAILED DESCRIPTION
(12) Directions referred to in this text is related to a turret with a vertical central axis in operation at sea. Inner and outer is relative to the central axis unless otherwise stated. Although the text mostly refers to wheels (15) it should be under stood that also glide bearing assemblies (71) might be used instead of wheels. Wheels and glide bearing assemblies are two types of bearing units (15, 71)
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(15) The turret bearing system includes here an equal number of axial wheels 15 and radial wheels 16. The wheels sit on shafts 19 and 18 respectively. The shafts are fixed to the turret bearing support structure 17 transferring the turret loads to the turret structure including the turret barrel 12.
(16) The mooring lines are commonly fixed to the lower portion of the turret barrel as illustrated in
(17) The axial wheels are rolling on the upward facing part of the rail 14 (
(18)
(19)
(20) The length of the shaft is in the range of 1 to 3 m depending on load and required deflections. The required deflections depend on the tolerances for the bearing system, and is from a few mm (ab 5) up to 10-20 mm.
(21) The shaft is preferably in a high strength low alloy steel, e.g. a CrMo steel, utilized at a high level for maximum spring effect for the wheel. It is then important that the shaft is smoothly machined without abrupt geometric changes and importantly without welding for good fatigue properties. The shaft has preferably a tapered cross section both toward the wheel and toward the inward support for maximum deflection for its length; obtained by a high utilization of the high strength material strength in its entire length, all the way from the wheel to the inner anchoring point 64.
(22) The outer suspension structure 21, hereinafter called outer shaft suspension 21 features a connection to the shaft without the use of welding, and the shaft has a smooth surface even in way of its support in the collar part of the suspension made possible by using a collar type suspension. The opening 23 in the collar has a vertically elongated shape (as seen in the section E-E, defined in the sketch in
(23) The thickness (measured along the shaft length) of the collar 22 is determined by the surface pressure between the collar and the shaft, and the stresses of the collar and add adequate stability to the shaft to prevent the collar to pivot around the outer edge of the collar. The thickness of the outer shaft suspension 21 is reduced gradually over a transition region 25 down to a thin plate-like structure 24, hereinafter called the plate section 24. Its width (section E-E) is getting substantially larger in the lower region for obtaining a support that is stiff with regard to forces in the transverse direction (horizontal forces transverse to the shaft). Thus the suspension point is beneficially kept fixed in its transverse direction ensuring correct shaft direction during operation, avoiding detrimental faulty wheel toe in and scuffing between the wheel and the rail.
(24) The thin plate section 24 is beneficially plane and extends most of the distance from the shaft to the support structure yielding a resilient suspension structure yielding moderate resistance to the intended said deformation of the shaft, which is illustrated with the line A in
(25) The wheel load for a “small” turret (9 m diameter) is in the range of 100 to 150 ton, while the suspension load in the outer shaft suspension 21 is then in the order of 130 to 200 ton according to lever arms represented by the distance from the outer shaft suspension out to the wheel in comparison to the distance to the inner shaft anchoring point 64. The preferred length of the shaft depends on the turret arrangement, wheel loads and the machining tolerances of the bearing system. The length of the shaft ranges from 1 to a few meters, and the distance from the outer shaft suspension 21 to the wheel 15 is in the order of 0.25 to 1 m while the distance from the suspensions tie 21 to the inner anchoring point 64 is in the range 3-5 times the said distance to the wheel. The deflection of the wheel relative to the outer shaft suspension 21 is in the range of 5 to 15 mm depending on size, load and tolerance requirements of the turret.
(26) The yield strength of the material in the shaft is typically in the range of 500-600 mPa strength which may be utilized in spite of the dynamic behavior in the turret loads since the forged, and advantageously non-welded, shaft is made with smooth surfaces for high fatigue strength. The outer shaft support will itself also contribute to the vertical spring effect of the axial wheel bearing system with a vertical deformation in the vertical direction in the range of 0.5 mm for a shaft system with a total vertical spring effect of about 10 mm, and is thus also contributing to the overall spring effect. The outer shaft suspension is also made in a forged material without welding in the highly stressed portions such as in the collar 22 around the shaft 19, and in the lower part of the transition 25 to the thinner plate section 24 where the combination of tension and bending effects have the largest effects on the outer shaft suspension.
(27) It has thus been achieved a outer shaft suspension/device which is stiff regarding out of plane/transverse deflections, but resilient to vertical bending deformations in the shaft (ref. line A) while still handling the high suspension loads.
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(30) The shaft is fixed to the turret support structure 17 by the outer shaft suspension 21 and an inner shaft anchoring point 64 by means of a reinforcement 30 in the support structure 29 located at the inner end (relative to the turret center) of the shaft.
(31) The inner end of the shaft 19 is clamped to a nut 31 by standard bolts 32. The mated shaft and the nut forms a groove as illustrated in Detail F in
(32) The outer bearing outer shaft suspension 21 has a geometry as illustrated in the longitudinal section through the shaft and is shown on the right hand side in
(33) The shaft is located within a hole in the outer shaft suspension. The hole has the shape of a slot, with a width just a little larger than the diameter of the shaft, and a length in the downward direction substantially larger than the diameter of the shaft. The material surrounding the slot provides a large supporting contact surface between the shaft 19 and the outer shaft suspension 21. The upper part of the outer shaft suspension has a width and thickness providing suitable strength for transferring the loads in the shaft 19 to the lower portion of the outer shaft suspension 21. The lower portion of the outer shaft suspension 21 is a thin plate-like structure 24 extending downwards to the bearing support structure 17. The transition area 25 between the upper slotted part of the outer shaft suspension and the lower plate portion 24 is comprised of an area with a smooth change in thickness as illustrated in
(34) The inner (relative to the turret center) end of the shaft 19 and the nut 31 is clamped together by the bolts 32. The axial position of the nut is accurately defined by the face 55 mating with the axial end face 58 of the shaft, since these two faces will be pressed together by when tensioning the bolts 32. The nut 31 has an axial face 63 with a defined distance from the axial face 55 to match the thickness of the reinforcement 30 for accurately positioning the shaft in the axial direction.
(35) Accurate radial positioning of the shaft relative to the support structure at the inner supporting point is obtained firstly by accurate and fixed radial position of the nut relative to the shaft, secondly by accurate positioning of the shaft nut 31 assembly relative to the reinforcement 30.
(36) The inner end of the shaft (on the turret) has beneficially a recessed portion 33 with a radial face 60 accurately centralizing the shaft with the nut's complementary face 59. Thus the nut 31 and the shaft 19 are locked relative to each other, both axially and radially, and behave as one unit relative to the reinforcement 30 which is fixed to the support structure 29, 17 by e.g. welding or bolts.
(37) The faces 63, 61 of the nut and the larger diameter of the face 58 on the shaft constitutes a groove complementary shaped with the reinforcement 30. This features an anchoring point for the shaft nut assembly relative to the reinforcement with support structure 29. The radial face 61 is complementary to the radial face 62 of the reinforcement 30 and provides an accurate radial (vertical and horizontal) positioning of the shaft.
(38) The outer support for the shaft also includes a securing pin 26 which is arranged in a hole 38 in the shaft inward of the collar portion of the outer shaft suspension. Its function is to keep the collar from sliding inward (away from the wheel) during operation. It is advantageously arranged in the shaft neutral axis where the stresses are the least.
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(40) The height of the opening in the collar is sufficient to allow the shaft to be pivoted an angle A.
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(42) The geometry of the shaft, the wheel and rail system as well as the inward anchoring point 64 are equivalent or similar to those of the axial wheel bearing configuration in
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(44) The outer shaft support 45 is equivalent with the outer shaft suspension 21 except that it is turned upside down compared with the shaft suspension 21. Instead of transferring the applied load by suspension from underside, the load is transferred by compression from the top side of the bearing system by a support structure 45 extending from a bearing support structure 17′ suitably located above the bearing system.
(45) The shaft support 45 comprises in principles the same parts as for the outward shaft suspension 21, and with the same geometric principles except that the thin plate section 42 of the shaft support 45 need to be designed with due regard to buckling; A collar 44 for the shaft support 45 includes also a transition area 43 between the thick collar 44 and towards the thin plate section 42. This plate section as is depicted in Section B-B of
(46) The underside of the collar is useful for stiffening up the collar, and provides a lower threshold or support for the shaft when it is retrieved, equivalent with the situation for the shaft in
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(49) The spherical joint ensures that the pad will always align with the glide way since the angular deformations in the shaft will be absorbed by the spherical joint. The joint will of course also handle any relative deformation on the upward facing glide surface of the circular glide way 72.
(50) The shaft is in this example with a rectangular cross section, with a height substantially larger than the width. A circular profiled shaft might as well be used as was illustrated in
(51) The advantage with the rectangular cross section is the higher utilization of the material than for the circular cross section with regard to the substantial bending moments in the vertical plane caused by the high vertical loads. This is obvious when considering the sectional moment about the horizontal neutral axis for a rectangle as compared with a circular profile. A further advantage with regard to material utilization would be a H-profile turned 90 degrees.
(52) The advantage with the circular profiled shaft is simpler fabrication and avoidance of a less fatigue resistant shape of the material in the region of transition from a non-circular cross-section to a circular cross-section where the wheels 15 are fastened. Further, a circular collar over a circular shaft is favorable compared with a collar with rectangular shaped opening complementary shaped with a shaft with a rectangle cross section. This is because the secondary stresses in a circular shaped collar subject to downward loads are lower than for a rectangular shaped collar for the same collar weight. Examples of collars subject to tension from downward loads are shown in
(53) The choice between rectangular shaped shafts vs circular shafts depends thus on a variety of aspects including such as type of bearing unit, size and loads, load transfer by suspension by hanging loads or support of loads from above.
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(55) In an advantageous geometry of the outer shaft suspension 21 has a thickness L along the shaft 19 of about 1-1.2 times R1 where R1 is the radius of the collar. The radius R1 is made with a small clearance fit tolerance with the outer diameter of the shaft 19 in the contact zone between them. The outer shaft suspension is preferably made in one piece, however, it may also be assembled and joined/welded from smaller pieces at suitable locations.
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Definitions
(57) 1 vessel 2 mooring line 3 sea floor 4 water line 5 turret 6 turret bearing 7 turret bearing support structure 8 turret well in vessel 9 rotatable fluid/gas/power connection (swivel) 10 riser termination in turret 11 submarine riser 12 turret barrel 13 rail support structure 14 rail 15 axial wheel (turret bearing) 16 radial wheel (turret bearing) 17 bearing support structure 18 shaft for radial wheel 19 shaft for axial wheel 20 bearing deck 21 outer shaft suspension 22 collar, top part of the shaft suspension structure 23 gap between shaft and collar, underneath the shaft 24 plate section of suspension structure 25 transitional section between collar 22 and plate section 24 26 securing bolt 27 shape of deformed outward shaft suspension structure 21 28 deflected shape of shaft 19 when subject to loads in the axial wheel 15 29 inward support structure for axial wheel shaft 30 ring shaped reinforcement in the support structure located at the inward end of axial wheel shaft 19 31 nut for shaft 19 for axial wheel 32 bolts for clamping the nut 31 to the axial wheel shaft 19 33 recess in shaft inward end complementary to the nut 31 34 pivot point for the shaft in the collar when the shaft and wheel assembly is being retrieved 35 axial wheel assembly ex wheel flange 36 axial wheel body 37 jack for temporarily support of inward part of shaft 19 38 hole in shaft 19 for giving room for the securing bolt 26 39 lower end of collar for alternative shaft support 40 U-shaped collar for outer shaft support 45 41 gap between shaft and collar on the underside of the shaft 42 plate section of alternative shaft support 43 transition area between collar 40 and thin portion/plate section 42 44 collar for shaft support of bearing support structure located above the turret bearing 45 alternative outer shaft support (alternative version suitable for turntable) 46 connection for outward shaft support 45 to the bearing support structure 17′ 47 gap between shaft and U-shaped collar on the underside of the shaft 48 transition between thin part of outer shaft suspension and extension down into the support structure 49 plate part of suspension structure extending into the bearing support structure 50 horizontal extension of the lower portion of the suspension structure for connection with the deck in the support structure. 51 joint in side of the lower portion of the suspension structure 66 for welding to the shell of the support structure 17, the extension of the turret barrel 12 52 edge in side of the suspension structure 21 53 collar side 54 tapped bolt hole in shaft (for nut bolts) 55 axial surface on nut 31, inner diameter face for mating onto the inward portion of the surface 58 (located at the inner end of the shaft 19) 56 axial surface on nut 31, outer diameter face 57 bearing liners on shaft, location for the axial wheel on the shaft 58 axial inward face on shaft (for mating the nut under bolt tension at the less diameter, and with the reinforcement 30 at the larger diameter) 59 radial face on nut (to mate with the face 60 in the recessed portion 33 of the shaft 19 60 radial face in the recess 33 of the shaft for mating with the radial face 59 of the nut (this centralized the nut and the shaft) 61 radial face on nut (to mate with the radial face 62 for centralizing the shaft in the reinforcement 30) 62 radial face on reinforcement 30 63 axial face on reinforcement 30 to mate with nut face 56 64 inner shaft anchoring point 65 joint on suspension structure for welding to the bearing support structure 17 66 lower part of the suspension structure 67—collar mating face with the shaft 19 68 axial face on reinforcement 30, facing outward to mate with shaft face 58 69 axial face in recessed portion 33 in end of shaft, facing inward 70 downward face in collar slot 71 glide Bearing Assembly 72 circular glide way 73 outer suspension structure for shaft with a rectangular cross section 74 shaft with rectangular cross section 75 connection between the suspension structure 73 and turret bearing support structures/turret structures 76 inner support for the shaft in the turret support structure 77 nut connection between the shaft and the support structure 78 glide bearing pad 79 convex part of spherical joint 71 80 bearing assembly comprising flexible shaft in outer shaft suspension and bearing unit 81 clearance between underside of rectangular shaped shaft and outer suspension structure 82 side edge of the suspension structure 73 83 collar part of suspension structure for rectangular shaft 84 concave part of the spherical joint 71 85 push out bolt 86 turret structure 87 turret center line 88 bearing support structure on vessel