Crankshaft and conrod assembly
11085369 · 2021-08-10
Assignee
Inventors
Cpc classification
F16C9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2001/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A crankshaft and conrod assembly (100) comprising a crankshaft (110) and a conrod (150), wherein the crankshaft (110) comprises at least one main journal (111) and one crankpin journal (112), where the crankshaft (110) is provided with an oil supply structure for supplying the crankpin journal (112) with lubrication oil and the conrod (150) with an oil pressure, wherein the oil supply structure comprises: an oil supply conduit (113) provided between the main journal and the crankpin journal (112), at least a first and a second oil supply opening (114, 115) provided at the crankpin journal (112), and a connection point (116) where the oil supply conduit (113) connects to the first and second oil supply opening (114, 115).
Claims
1. A crankshaft and conrod assembly comprising a crankshaft and a conrod, wherein: the crankshaft comprises at least one main journal and one crankpin journal, and the at least one conrod is provided upon the crankpin journal, and the crankshaft is provided with an oil supply structure for supplying the crankpin journal with lubrication oil and the conrod with an oil pressure, wherein the oil supply structure comprises: an oil supply conduit provided between the main journal and the crankpin journal, at least a first and a second oil supply opening provided at the crankpin journal, and a connection point where the oil supply conduit connects to the first and second oil supply openings, wherein the conrod is arranged upon the crank pin journal through a bearing sleeve, at which at least a first and a second oil groove is provided in a circumferential direction at an inner surface of the bearing sleeve, wherein the first oil supply opening is provided at a first radial distance (D1) from a rotational axis (rx1) of the crankshaft and where the second oil supply opening is provided at a second radial distance (D2) from the rotational axis (rx1) and where both the first and the second radial distances (D1, D2) are larger than or equal to the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft, and wherein an opening angle (A) between the first and the second oil supply opening is larger or equal to an angle (B1, B2) between opposing end portions of the two oil grooves and smaller or equal to the angular length (C1, C2) of the respective oil groove.
2. The crankshaft and conrod assembly according to claim 1, wherein the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft is shorter than the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal.
3. The crankshaft and conrod assembly according to claim 2, wherein the distance (D1) between the first oil supply opening and the rotational axis (rx1) of the crankshaft is shorter than the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal.
4. The crankshaft and conrod assembly according to claim 2, wherein the distance (D2) between the second oil supply opening and the rotational axis (rx1) of the crankshaft is shorter than the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal.
5. The crankshaft and conrod assembly according to claim 2, wherein the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft is less than 90% of the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal.
6. The crankshaft and conrod assembly according to claim 5, wherein the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft is less than 80% of the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal.
7. The crankshaft and conrod assembly according to claim 1, wherein the angular length (C1) of the first oil groove is essentially equal to the angular length (C2) of the second oil groove.
8. The crankshaft and conrod assembly according to claim 1, wherein an angle (A) between the first and the second oil supply opening is larger than an angle (B1, B2) between opposing end portions of the two oil grooves and the angle (A) between the first and the second oil supply opening is larger than the angular distance (C) of at least one of the oil grooves and at least a third oil supply opening is provided in between the first and the second oil supply opening.
9. The crankshaft and conrod assembly according to claim 1, wherein the first and second oil supply opening are connected with a channel extending as a chord between the first and second oil supply opening and that the connection point is provided at the proximity of the one of the first and second oil supply openings that is arranged the shortest distance (D1, D2) from the rotational axis (rx1) of the crankshaft.
10. The crankshaft and conrod assembly according to claim 1, wherein the connection point is provided at a centre axis (rx2) of the crankpin journal and the oil supply openings constitutes drill holes, which extends essentially perpendicular from an outer surface of the crankpin journal to the connection point.
11. The crankshaft and conrod assembly according to claim 1, wherein the opening angle (A) is between 0 and 180 degrees.
12. The crankshaft and conrod assembly according to claim 1, wherein the first and the second oil groove are provided with at least one feeding hole respectively, through which the conrod can be fed with oil pressure.
13. The crankshaft and conrod assembly according to claim 1, wherein the crankshaft is provided with a plurality of crankpin journals and at least one crankpin journal is provided with a conrod.
14. A combustion engine with variable compression ratio provided with a crankshaft and conrod assembly according to claim 1.
15. The combustion engine according to claim 14, wherein when the combustion in the cylinder of the combustion engine exercises its highest force (Pmax) upon the conrod, the bearing sleeve and the oil supply openings are arranged such that a centre axis of the conrod is located above a surface of the crankpin journal where no oil supply opening is located.
16. A vehicle provided with a combustion engine with variable compression ratio according to claim 14.
17. A crankshaft and conrod assembly comprising a crankshaft and a conrod, wherein: the crankshaft comprises at least one main journal and one crankpin journal, and the at least one conrod is provided upon the crankpin journal, and the crankshaft is provided with an oil supply structure for supplying the crankpin journal with lubrication oil and the conrod with an oil pressure, wherein the oil supply structure comprises: an oil supply conduit provided between the main journal and the crankpin journal, at least a first and a second oil supply opening provided at the crankpin journal, and a connection point where the oil supply conduit connects to the first and second oil supply openings, wherein the conrod is arranged upon the crank pin journal through a bearing sleeve, at which at least a first and a second oil groove is provided in a circumferential direction at an inner surface of the bearing sleeve, wherein the first oil supply opening is provided at a first radial distance (D1) from a rotational axis (rx1) of the crankshaft and where the second oil supply opening is provided at a second radial distance (D2) from the rotational axis (rx1) and where both the first and the second radial distances (D1, D2) are larger than or equal to the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft, wherein the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft is shorter than the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal, and wherein the distance (D1) between the first oil supply opening and the rotational axis (rx1) of the crankshaft is shorter than the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal.
18. The crankshaft and conrod assembly according to claim 17, wherein the crankshaft comprises a counterweight.
19. A crankshaft and conrod assembly comprising a crankshaft and a conrod, wherein: the crankshaft comprises at least one main journal and one crankpin journal, and the at least one conrod is provided upon the crankpin journal, and the crankshaft is provided with an oil supply structure for supplying the crankpin journal with lubrication oil and the conrod with an oil pressure, wherein the oil supply structure comprises: an oil supply conduit provided between the main journal and the crankpin journal, at least a first and a second oil supply opening provided at the crankpin journal, and a connection point where the oil supply conduit connects to the first and second oil supply openings, wherein the conrod is arranged upon the crank pin journal through a bearing sleeve, at which at least a first and a second oil groove is provided in a circumferential direction at an inner surface of the bearing sleeve, wherein the first oil supply opening is provided at a first radial distance (D1) from a rotational axis (rx1) of the crankshaft and where the second oil supply opening is provided at a second radial distance (D2) from the rotational axis (rx1) and where both the first and the second radial distances (D1, D2) are larger than or equal to the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft, wherein the distance (d1) between the connection point and the rotational axis (rx1) of the crankshaft is shorter than the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal, and wherein the distance (D2) between the second oil supply opening and the rotational axis (rx1) of the crankshaft is shorter than the distance between the rotational axis (rx1) of the crankshaft and the centre axis (rx2) of the crankpin journal.
20. The crankshaft and conrod assembly according to claim 19, wherein the crankshaft comprises a counterweight.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described in greater detail in the following, with reference to the attached drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the described aspects are not restricted to the specifically shown embodiments, but are applicable on other variations of the disclosure. All drawings are schematic.
(9)
(10)
(11)
(12) In
(13) This exemplary crankshaft 110 is further provided with counterweights 117. The counterweights 117 are provided to balance the crankshaft 110.
(14) Now in
(15) As known, the upper end of the conrod 150 is provided with a coupling 170 to the piston 11 of the combustion engines 10 cylinder 12.
(16) In the lower end of the conrod 150 is the connection to crankpin journal 112 provided and it includes the bearing sleeve 151. An exemplary embodiment of the bearing sleeve 151 is shown in
(17) The inner surface 156 of the bearing sleeve 151 is provided with oil grooves 152, 153, which are provided in the circumferential direction on the inner surface 156. The axial position of the grooves 152, 153 corresponds to the axial position of the oil feed openings 114, 115 upon the crankpin journals 112. It is important to minimise the area of the oil grooves 152 in order to keep the bearing as small as possible. In the exemplary embodiment disclosed in
(18) The oil grooves 152, 153 are provided for feeding oil pressure to the conrod 150 and since the conrod 150 must be provided with a constant oil pressure, at least one of the oil grooves 152, 153 must be in contact with an oil supply opening 114, 115 of the crankpin journal 112 at all times.
(19) In the exemplary embodiments of the bearing sleeve 151 disclosed, a feeding hole 154 is provided in the proximity of each end 152_1, 152_2, 153_1, 153_2 of the oil grooves 152, 153. Alternatives with alternative positioning of the feed holes 154 and/or just one feed hole 154 is possible, just as additional feed holes 154 could be provided if deemed to be necessary, without departing from the scope of the claims.
(20) The angular length C1, C2 of the oil grooves 152, 153 is important in relation to the angle between oil feed openings 114, 115 upon the crankpin journal 112 and the angles B1, B2 between two opposing ends 152_1, 153_1; 152-2, 153_2 of the oil grooves 152, 153 in order to realise a constant oil pressure to the conrod 150. This will be described more in detail in relation to
(21) In the exemplary embodiment disclosed in
(22) In
(23) The exemplary crankpin journal 112 disclosed in
(24) Other angles between the oil supply openings 114, 115 are possible. The layout of the oil supply openings 114, 115 in relation to the layout of the oil grooves 152, 153 in the bearing sleeve 151, will be discussed in further detail in relation to
(25) In the exemplary crankpin journal 112 disclosed in
(26) Now the relation between the first and second oil supply opening 114 and any eventual additional oil supply openings 216 and the oil grooves 152, 153 in the bearing sleeve will be described in relation to the schematic
(27) In
(28) Common for all the embodiments of the crankshaft conrod assembly is that the first oil supply opening 114 is provided at a first radial distance D1 from a rotational axis rx1 of the crankshaft 110 and that the second oil supply opening 115 is provided at a second radial distance D2 from the rotational axis rx1 and both the first and second radial distance D1, D2 are larger or equal to the distance d1 between the connection point 116 and the rotational axis rx1 of the crankshaft 110. Additional oil supply openings 216, (e.g.
(29) The distance d1 between the connection point 116 and the rotational axis rx1 of the crankshaft 110 is preferably minimized. Ideally, the connection point 116 could be positioned at the edge of the crankpin journal 112, on or close to the line connecting the rotational axis rx1 of the crankshaft and the centre axis rx2 of the crankpin journal. This would constitute the shortest distance between the connection point 116 and the rotational axis rx1 of the crankshaft 110. This position is however not best suited for the connection point 116 due to geometric properties of the crankshaft which makes it difficult to drill an oil supply conduit to this position. In order to minimize the rotational speed dependency of the oil pressure in the oil feed to the connection point, the distance d1 should be minimized. In this way, the centrifugal forces acting on the oil column in the oil feed system are minimized, which in turn will reduce the need to supply a high oil pressure to the oil feed system through oil supply openings 118. The opening angle A between the first and second oil supply opening is dependent on the position of the connection point and the length of the first and second oil groove of the bearing sleeve.
(30) Hence, D1, D2 and D3≥d1 and when this criteria is fulfilled the crankshaft conrod assembly 100 will benefit the exemplary effect that the oil pressure fed to the conrod 150 will be helped by or at least not contracted by the centrifugal force caused by the rotation of the crankshaft 110. By way of example up to three oil supply openings 114, 115, 216 are described, however additional oil supply openings could be provided within the requirements set, without departing from the scope of this disclosure.
(31) Further to the exemplary embodiment disclosed in
A≥(B1 and B2); A≤(C1 and C2);
(C1 and C2)≥(B1 and B2).
(32) An exemplary effect, of the relation between the opening angle A between the first and second oil supply opening, the angle B1, B2 between the opposing end portions 152_1, 153_1; 152_2, 153_2 of the oil grooves 152, 153 and the angular length C1, C2 of the oil grooves 152, 153, is that at least one oil groove 152, 153 will always be in fluid contact with one oil supply opening 114, 115, whereby oil pressure always will be provided to the conrod 150, independent of angular position of the conrod 150 upon the crankpin journal 112 and at the same time enabling that the oil grooves 152, 153 can be held as short as possible and thereby maximising the bearing surface unaffected by oil supply openings/groves that reduce the load carrying capacity of the bearing and thereby minimising the needed width of the bearing.
(33) In the exemplary embodiment of
(34) In the exemplary embodiment disclosed the connection point 116 can be arranged anywhere as long as the equation d1≤D1, D2, D3 is fulfilled.
(35) In the exemplary embodiment of the crankshaft and conrod assembly 100 disclosed in
(36) The distance d1 between the connection point 116 and the rotational axis rx1 of the crankshaft 110 is preferably minimized also when the oil channel 116d is provided as a chord through the crankpin journal 112. The distance d1 between the connection point 116 and the rotational axis rx1 of the crankshaft 110 is in one example shorter than the distance between the rotational axis rx1 of the crankshaft 110 and the centre axis rx2 of the crankpin journal 112. It is also of advantage to minimize the distance D1 between the first oil supply opening 114 and the rotational axis rx1 of the crankshaft 110 and to minimize the distance D2 between the second oil supply opening 115 and the rotational axis rx1 of the crankshaft 110 at the same time.
(37) However, the distance d1 between the connection point 116 and the rotational axis rx1 of the crankshaft 110 should be shorter than or equal to the distance D1 between the first oil supply opening 114 and the rotational axis rx1 of the crankshaft 110 and shorter than or equal to the distance D2 between the second oil supply opening 115 and the rotational axis rx1 of the crankshaft 110.
(38) Preferably, the distance d1 between the connection point 116 and the rotational axis rx1 of the crankshaft 110 is less than 90% of the distance between the rotational axis rx1 of the crankshaft 110 and the centre axis rx2 of the crankpin journal 112, and more preferably less than 80% of the distance between the rotational axis rx1 of the crankshaft 110 and the centre axis rx2 of the crankpin journal 112.
(39) If in the exemplary embodiments disclosed in
(40) The two extreme cases of the opening angle are 0 respective 180 degrees. In the case of 0 degrees the two oil supply openings are placed on the same position, and reality is only one oil supply opening, whereby the oil grooves in the bearing sleeve must extend 360 degrees about circumference in order to establish a constant oil pressure delivery to the conrod independent of the position of the conrod upon the crankpin journal. In the case of 180 degrees between the oil supply openings, one oil groove extending 180 degrees about the circumference of the bearing sleeve would be sufficient. Any angle between 0 and 180 degrees between the first and second oil supply opening 114, 115 is possible.
(41) An alternative exemplary embodiment of oil supply opening layout is disclosed in
(42) The first, the second and the third supply opening 114, 115, 216 can be provided by individual channel all connecting to the connection point 116. Alternatively can as disclosed in
(43) Within this context also more than two oil grooves in the bearing sleeve 151 in combination with additional oil supply openings on the crankpin journal can be provided in order to achieve an optimal bearing surface spread for the intended application of the crankshaft conrod assembly 100.
(44) From one perspective as few oil supply openings 114, 115 as possible is desired in order to minimise the number of process in the manufacturing of the crankshaft 110. However, just one oil supply openings would mean that the bearing sleeve 151 must be provided with an oil groove that extends along the whole circumference in order to ensure continuous oil pressure feed to the conrod 150. This would decrease the load bearing abilities of the bearing, since the total bearing surface would decrease and the hydrodynamic oil pressure in the bearing being reduced by the groove.
(45) However already with a crankshaft conrod assembly 100 with only two oil supply openings 114, 115 in the crankpin journal 112 significantly shorter oil grooves 152, 153 can be achieved. Hence, the crankshaft and conrod assembly suggested in the present disclosure comprises at least two oil supply openings 114, 115.
(46) In an application of the crankshaft and conrod assembly 100, the assembly 100 is arranged in the combustion engine 10 such that when the combustion in the cylinder 12 of the combustion engine 10 exercises its highest force Pmax upon the conrod 150, the bearing sleeve 151 and the oil supply openings 114, 115, 216 are arranged such that a centre axis 155 of the conrod 150 is located above a surface of the crankpin journal 112 where no oil supply opening 114, 115, 216 is located. This gives the exemplary effect that the crankpin bearing is subjected to its largest forces Pmax where it has a full bearing surface to take up the force. This relation is desirable in all application of the crankshaft conrod assembly. In application where there are several positions where there are high loads upon the conrod the disposition of the oil supply openings should be adapted accordingly.