Tyre for bicycle wheels
11077712 · 2021-08-03
Assignee
Inventors
Cpc classification
B60C11/033
PERFORMING OPERATIONS; TRANSPORTING
B60C11/11
PERFORMING OPERATIONS; TRANSPORTING
B60C9/06
PERFORMING OPERATIONS; TRANSPORTING
B60C9/2204
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C9/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tyre for bicycle wheels, having a carcass structure, a belt layer arranged in a radially outer position with respect to the carcass structure and a tread band arranged in a radially outer position with respect to the belt layer. The carcass structure has a carcass ply engaged with a pair of annular anchoring structures and including a plurality of reinforcing cords. The cords are inclined, with respect to an equatorial plane of the tyre, at a first angle between about 65° and about 90°. The belt layer has a reinforcing cord wound onto the carcass structure according to a winding direction oriented, with respect to the equatorial plane, at a second angle between about 0° and about 30°.
Claims
1. A bicycle tyre, comprising: a carcass structure; a single belt layer arranged in a radially outer position with respect to the carcass structure; and a tread band arranged in a radially outer position with respect to the single belt layer, wherein the carcass structure comprises at least one carcass ply engaged, at axially opposite end edges thereof, with a pair of annular anchoring structures and including a plurality of reinforcing cords inclined, with respect to an equatorial plane of the tyre, at a first angle comprised between about 65° and about 90° , inclusive, wherein said single belt layer comprises at least one reinforcing cord wound on the carcass structure according to a winding direction oriented, with respect to said equatorial plane, at a second angle comprised between about 0° and about 30° , inclusive, wherein the plurality of the reinforcing cords of the carcass structure are identical to the at least one reinforcing cord of the single belt layer by being made of a same textile material and by having an identical diameter, and wherein the tyre is a racing bicycle wheels tyre and has a weight lower than 350 g or an off-road bicycle wheels tyre and has a weight lower than, or equal to, 650 g.
2. The bicycle tyre according to claim 1, wherein said at least one reinforcing cord of said single belt layer is wound in a spiral on the carcass structure according to said winding direction.
3. The bicycle tyre according to claim 1, wherein said single belt layer comprises a plurality of parallel reinforcing cords, each reinforcing cord being wound on the carcass structure according to said winding direction.
4. The bicycle tyre according to claim 1, wherein said winding direction is substantially circumferential.
5. The bicycle tyre according to claim 1, wherein said single belt layer has a width smaller than the width of the tyre.
6. The bicycle tyre according to claim 5, wherein the width of said single belt layer is comprised between 20% and 80% of the width of the tyre.
7. The bicycle tyre according to claim 1, wherein the reinforcing cords of said carcass structure are made of a textile material.
8. The bicycle tyre according to claim 1, wherein said at least one reinforcing cord of said single belt layer is made of a textile material.
9. The bicycle tyre according to claim 1, wherein the carcass structure comprises a single carcass ply and said first angle is equal to about 90°.
10. The bicycle tyre according to claim 9, wherein said single carcass ply has a thread count comprised between about 15 TPI and about 360 TPI, inclusive.
11. The bicycle tyre according to claim 1, wherein the carcass structure comprises a first carcass ply including a first plurality of reinforcing cords inclined, with respect to said equatorial plane, at said first angle and a second carcass ply arranged in a radially outer position with respect to the first carcass ply and including a second plurality of reinforcing cords inclined, with respect to said equatorial plane, at said first angle on the opposite side to said first plurality of reinforcing cords.
12. The bicycle tyre according to claim 11, wherein said first angle is comprised between about 75° and about 90° , inclusive.
13. The bicycle tyre according to claim 11, wherein each of said first carcass ply and second carcass ply has a thread count comprised between about 15 TPI and about 360 TPI, inclusive.
14. The bicycle tyre according to claim 1, wherein said single belt layer has a thread count comprised between about 15 TPI and about 360 TPI, inclusive.
15. The bicycle tyre according to claim 1, wherein the reinforcing cords of the carcass structure have a diameter comprised between about 0.10 mm and about 0.55 mm, inclusive.
16. The bicycle tyre according to claim 1, wherein said at least one reinforcing cord has a diameter comprised between about 0.10 mm and about 0.35 mm, inclusive.
17. The bicycle tyre according to claim 1, wherein said tyre is an off-road bicycle wheels tyre and said tread band comprises a plurality of blocks and has a void to rubber ratio equal to at least 60%.
18. The bicycle tyre according to claim 17, wherein said blocks have a height greater than or equal to about 2 mm.
19. The bicycle tyre according to claim 1, wherein said tyre is an off- road bicycle wheels tyre and has a weight greater than, or equal to, about 300 g.
20. A bicycle wheel, comprising a rim and the bicycle tyre according to claim 1 mounted on the rim, wherein said tyre is a racing bicycle wheels tyre and is inflated to a pressure greater than, or equal to, about 5 bar.
21. A bicycle wheel, comprising a rim and the bicycle tyre according to claim 1 mounted on the rim, wherein said tyre is an off-road bicycle wheels tyre and is inflated to a pressure greater than, or equal to, about 1 bar and lower than, or equal to, about 4.5 bar.
22. The bicycle wheel according to claim 21, wherein said pressure is greater than, or equal to, about 1.5 bar and lower than, or equal to, about 4 bar.
23. The bicycle tyre according to claim 1, wherein the carcass structure comprises al least one carcass ply being limited to a single carcass ply.
Description
DESCRIPTION OF THE FIGURES AND OF PREFERRED EMBODIMENTS
(1) Further features and advantages of the tyre of the present invention will become clearer from the following detailed description of some preferred embodiments thereof, made with reference to the attached drawings. In such drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8) In
(9) In the tyre 100 an equatorial plane X-X (
(10) The tyre 100 of
(11)
(12) Once mounted on the rim 200, the tyre 100 of
(13) The tyre 100 of
(14) In the embodiment illustrated in the attached drawings, the carcass structure 2 comprises a single carcass ply 3 (single-ply tyre). However, alternative embodiments are provided (like for example those schematised in
(15) What is described below with reference to the carcass ply illustrated in the drawings applies both to the single carcass ply of the single-ply tyre and to each carcass ply of the two-ply tyre, except when explicitly stated otherwise.
(16) The carcass ply 3 extends axially from a side portion 2b of the carcass structure 2 to the opposite side portion 2b.
(17) The carcass ply 3 is engaged, at the respective axially opposite end edges 3a thereof, with respective annular anchoring structures 4, typically called “bead cores”.
(18) Each end edge 3a of the carcass ply 3 is turned around a respective bead core 4.
(19) In an alternative embodiment, not shown, the carcass ply has the axially opposite end edges thereof associated, without being turned, with the annular anchoring structures, provided with two annular inserts. A filler made of elastomeric material can be arranged in an axially outer position with respect to the first annular insert. The second annular insert, on the other hand, is arranged in an axially outer position with respect to the end of the carcass layer. Finally, in an axially outer position with respect to said second annular insert, and not necessarily in contact with it, a further filler that finishes the annular anchoring structure can be provided.
(20) The bead cores 4 are preferably made of textile fibres having high elastic modulus, like for example aramid fibres (common name of aromatic polyamide fibres) or wires made of metal, like for example steel.
(21) On the outer perimeter edge of the bead cores 4 a tapered elastomeric filler can be applied that occupies the space defined between the carcass ply 3 and the respective turned end edge 3a.
(22) The area of the tyre comprising the bead core 4 and the possible elastomeric filler forms the so-called “bead”, globally indicated in
(23) A reinforced band-like element 10 can be applied on the turned end edge 3a of the carcass ply 3, at each bead 5, as shown in
(24) Instead of the reinforced band-like element 10 a single reinforcing cord can be used, deposited possibly after a tackifying treatment.
(25) A belt layer 6, described hereinafter in greater detail, is provided in a radially outer position with respect to the aforementioned carcass structure 2, at the crown portion 2a.
(26) A tread band 7, by means of which the tyre 100 makes contact with the road surface, is provided in a radially outer position with respect to the belt layer 6.
(27) The tyre 100 of
(28) The tyre 100 of
(29) For example, a first embodiment of the tyre 100 of
(30) The tyre 100 of
(31) The tyre 100 of
(32) For example, a first embodiment of the tyre 100 of
(33) The tyre 100 of
(34) Preferably, in the crown portion 2a of the tyre 100 of
(35) Preferably, in the crown portion 2a of the tyre 100 of
(36) The carcass ply 3 of the tyre 100 of
(37) The reinforcing cords 30 are preferably made of a textile material selected from Nylon, Rayon, PET, PEN, Lyocell, Aramid, or combinations thereof, in one or more threads, preferably 1 or 2 threads.
(38) The reinforcing cords 30 have a diameter preferably comprised between about 0.10 mm and about 0.55 mm, more preferably between about 0.12 mm and about 0.35 mm, the extreme values being included, for example equal to about 0.13 mm.
(39) The reinforcing cords 30 have a linear density comprised between about 110 dtex and about 1300 dtex, more preferably between about 230 dtex and about 940 dtex, the extreme values being included, for example equal to about 470 dtex.
(40) Specific examples of textile materials that can be used for the aforementioned reinforcing cords are as follows:
(41) Nylon 930 dtex/1
(42) Nylon 470 dtex/1
(43) Nylon 230 dtex/1
(44) Aramid 470/1
(45) wherein the number 1 after dtex indicates the number of threads.
(46) The reinforcing cords 30 can nevertheless be made of steel, in which case they have a diameter preferably comprised between 0.10 mm and 0.175 mm, the extreme values being included.
(47) The reinforcing cords 30 are inclined, with respect to the equatorial plane of the tyre 100, by an angle comprised between about 65° and about 90°, the extreme values being included.
(48) Preferably, in the case of a single-ply tyre, the aforementioned angle is greater than about 70°, more preferably greater than about 80°, even more preferably equal to about 90°. In this last case the reinforcing cords 30 lie on respective planes perpendicular to the rotation axis, thus defining a radial carcass structure.
(49) On the other hand, in the case of a two-ply tyre, a first carcass ply includes a plurality of reinforcing cords inclined, with respect to the equatorial plane of the tyre, by an angle preferably comprised between about 75° and about 90°, the extreme values being included, and a second carcass ply, arranged in a radially outer position with respect to the first carcass ply, includes a second plurality of reinforcing cords inclined by the same angle, with respect to said equatorial plane, on the opposite side with respect to the reinforcing cords of the first carcass ply. In this last case the reinforcing cords lie on respective planes inclined with respect to the rotation axis Z, thus defining a crossed carcass structure.
(50) The carcass ply 3 of the tyre 100 of
(51) Preferably, in the case of a two-ply tyre, each carcass ply has a thread count comprised between about 15 TPI and about 200 TPI, more preferably between about 30 TPI and about 180 TPI, the extreme values being included, for example equal to about 120 TPI.
(52) The carcass ply 3 of the tyre 100 of
(53) Preferably, in the case of a two-ply tyre or with more than two carcass plies, each carcass ply has a thread count comprised between about 15 TPI and about 120 TPI, more preferably between about 30 TPI and about 90 TPI.
(54) The tyre 100 shown in
(55) The belt layer 6 extends axially on the crown portion 2a of the carcass structure 2 for a section of predetermined width.
(56) Preferably, such a width is lower than the width of the tyre 100. More preferably, in the tyre 100 of
(57) For example, in a tyre 100 for racing bicycle wheels having axial dimensions comprised between 19 and 38 mm, the width of the belt layer 6 is equal to at least 8 mm. Preferably, such a width is lower than 24 mm.
(58) For example, in a tyre 100 for off-road bicycle wheels having axial dimensions comprised between 50 mm and 70 mm, the width of the belt layer 6 is equal to at least 20 mm. Preferably, such a width is lower than 60 mm.
(59) In a preferred embodiment of the tyre 100 of
(60) The reinforcing cord 60 can be coated with, or incorporated in, an elastomeric material.
(61) In an alternative embodiment of the tyre 100 (not shown), the belt layer can be formed by winding in a helix on the crown portion 2a of the carcass structure 2, according to the aforementioned winding direction, a reinforced band-like element comprising a plurality of parallel reinforcing cords.
(62) In both of the embodiments described above, the winding pitch is preferably constant.
(63) In a further embodiment of the tyre 100 (not shown), the belt layer is formed by winding in the circumferential direction on the crown portion 2a of the carcass structure 2 a strip of elastomeric material comprising a plurality of parallel reinforcing cords each of which is oriented according to the aforementioned winding direction. The end edges of such a strip may or may not partially overlapped.
(64) Preferably, the winding angle of the reinforcing cord 60 or of the reinforced band-like element of elastomeric material (or the angle of inclination of the reinforcing cords of the strip of elastomeric material) with respect to the equatorial plane X-X is equal to about 0°, i.e. the reinforcing cord 60 is wound in a substantially circumferential direction, thus defining a zero degrees belt layer.
(65) What is described below with reference to the reinforcing cord 60 is also valid for the reinforcing cords of the belt layer of the aforementioned alternative embodiments or of possible further alternative embodiments of the tyre 100 of
(66) The reinforcing cord 60 is preferably made of a textile material selected from Nylon, Rayon, PET, PEN, Lyocell, Aramid, or metallic material, or combinations thereof, in one or more threads, preferably 1 or 2 threads.
(67) The reinforcing cord 60 has a diameter preferably comprised between about 0.10 mm and about 0.55 mm, more preferably between about 0.12 mm and about 0.35 mm, the extreme values being included, for example equal to about 0.13 mm.
(68) The reinforcing cord 60 has a linear density comprised between about 110 dtex and about 1300 dtex, more preferably between about 230 dtex and about 940 dtex, the extreme values being included, for example equal to about 470 dtex.
(69) Preferably, the reinforcing cord 60 is totally identical to the reinforcing cords 30 used in the carcass structure 2.
(70) The belt layer 6 preferably has a thread count comprised between about 15 TPI and about 360 TPI, more preferably between about 30 TPI and about 300 TPI, the extreme values being included, in the tyre 100 of
(71) The tread band 7 is made of a compound of elastomeric material preferably comprising at least one elastomeric diene polymer.
(72) The tread band 7 extends axially on the belt layer 6 for a section of width that can be lower than or at least equal to that of the belt layer 6. The particular structural configuration of the carcass structure 2 and of the belt layer 6 ensure that the tyre 100 is very light. Indeed, the weight of the tyre 100 of
(73) With reference to the tyre 100 of
(74) Preferably, the manufacturing of the tyre 100 takes place by depositing the carcass ply 3 on a substantially cylindrical forming support. Before building the belt layer 6 on the carcass ply 3, the central portion of the forming support is curved so as to approach the desired configuration of the belt layer 6 at the end of vulcanization. Such a provision makes it possible to minimise the inevitable differences in pull (and consequently in deformation) that occur between axially central portion and opposite side portions of the belt layer 6. Such differences in pull indeed result in an undesired relative movement between carcass structure 2 and belt layer 6, with consequent dissipation of energy during rolling and, therefore, reduction of smoothness of the tyre 100. Moreover, the aforementioned provision makes it possible to use, for the belt layer 6, reinforcing cords made of textile materials that are more rigid and having high performance, like aramid or certain hybrid materials.
(75) In the tyre 100 of
(76) The tread band 7 has a void to rubber ratio equal to at least 60%, more preferably equal to at least 70%, for example equal to about 75-80%.
(77) The blocks 7a preferably have a height comprised between about 2 mm and about 5 mm, the extreme values being included.
(78) In the lightest and most radially compact embodiment thereof, the tyre 100 of
(79)
(80) Such embodiments differ from that of
(81) In the embodiments of
(82)
(83) In the embodiment of
(84) The present invention has been described with reference to some preferred embodiments. Different modifications can be made to the embodiments described above, in any case remaining within the scope of protection of the invention, which is defined by the following claims.