Belt retractor

Abstract

The invention describes a belt retractor for a vehicle seat belt comprising a belt reel (12) supported for rotation in a frame, a sensor (16) for vehicle-sensitive blocking of the belt reel (12) and a mechanism (17) for disabling the sensor (16). Via a gear (18) supported for rotation on the frame and a cam follower (22) the belt reel (12) acts on the mechanism (17) for disabling the sensor (16) and can adjust the same.

Claims

1. A belt retractor for a vehicle seat belt comprising a belt reel supported for rotation in a frame, a sensor for vehicle-sensitive blocking of the belt reel, a mechanism for disabling the sensor, a gear supported for rotation on the frame, and a cam follower connected to the gear by a friction coupling, the friction coupling causing the cam follower to rotate with the gear, the friction coupling permitting relative rotation between the gear and the cam follower when a friction moment of the friction coupling is overcome, the belt reel acting on and adjusting the mechanism for disabling the sensor via the gear, the friction coupling and the cam follower.

2. The belt retractor according to claim 1, wherein the gear interacts with a pinion supported on the belt reel in a rotationally fixed manner via external teeth.

3. The belt retractor according to claim 1, wherein the mechanism for disabling the sensor comprises a blocking lever supported for rotation which is adjustable between a disabling position in which it acts on a holding surface of the sensor and a release position in which it is spaced apart from the holding surface.

4. The belt retractor according to claim 3, wherein the cam follower includes first and second stop faces interacting with the blocking lever to adjust the latter between the disabling position and the release position, with the stop faces being arranged to be adjacent each other.

5. The belt retractor according to claim 3, wherein the cam follower comprises two stop faces offset in the circumferential direction for limiting a rotary motion of the cam follower relative to the blocking lever.

6. The belt retractor according to claim 3, wherein the blocking lever is biased in a direction for disabling the sensor by a spring.

7. The belt retractor according to claim 1, wherein a rotary motion of the belt reel is coupled to a rotary motion of the cam follower by means of the friction coupling, the friction coupling having a spring which biases at least one friction element so that the friction moment is generated between an input and an output of the friction coupling, wherein the spring is a coil spring made from metal.

8. The belt retractor according to claim 7, wherein the at least one friction element is formed integrally with the cam follower.

9. The belt retractor according to claim 7, wherein the spring is arranged between two friction elements and biases the friction elements in opposite directions.

10. The belt retractor according to claim 7, wherein the at least one friction element interacts with a friction surface arranged on the gear.

11. The belt retractor according to claim 10, wherein the gear is ring-shaped and the friction surface is arranged on the inner circumference thereof.

12. The belt retractor according to claim 11, wherein the friction surface is ring-shaped.

13. The belt retractor according to claim 10, wherein the friction surface is formed by at least one wall of a peripheral groove and the groove preferably has a V-shaped cross-section.

14. The belt retractor according to claim 13, wherein the at least one friction element is at least partially received in the groove and the portions of the friction element received in the groove are designed to be corresponding to the cross-section of the groove.

15. The belt retractor according to claim 7, wherein the at least one friction element is in the form of an elastic circular arc-shaped friction arm.

16. The belt retractor according to claim 1, wherein the friction coupling includes the at least one friction element and a spring that biases the at least one friction element into engagement with the gear.

17. The belt retractor according to claim 16, wherein the belt retractor includes two friction elements, the spring being arranged between the friction elements and biasing the friction elements in opposite directions into engagement with the gear.

18. The belt retractor according to claim 16, wherein the gear is ring-shaped, the at least one friction element being biased into engagement with an inner circumference of the gear by the spring.

19. The belt retractor according to claim 16, wherein the at least one friction element is formed integrally with the cam follower.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Hereinafter, the invention will be illustrated by way of the enclosed drawings, wherein:

(2) FIG. 1 shows a belt retractor according to the invention in a perspective view,

(3) FIG. 2a shows a side view of the belt retractor according to the invention of FIG. 1 in which the sensor is disabled and in which several parts are omitted for reasons of clarity,

(4) FIG. 2b shows a cutout from FIG. 2a, wherein various component parts are omitted for the sake of better clarity,

(5) FIG. 3a shows a side view of the belt retractor according to the invention from FIG. 1 in which the sensor is not disabled and in which several parts are omitted for reasons of clarity,

(6) FIG. 3b shows a cutout from FIG. 3a, wherein various components are omitted for the sake of better clarity,

(7) FIG. 4 shows a friction coupling and a cam follower of the belt retractor according to the invention from FIG. 1,

(8) FIG. 5 shows an exploded view of the cam follower and of the friction coupling from FIG. 4,

(9) FIG. 6 shows a view of the cam follower and of the friction coupling of the belt retractor according to the invention from a perspective opposed with respect to FIG. 4,

(10) FIG. 7 shows a section along the line A-A from FIG. 6, and

(11) FIG. 8 shows a section along the line B-B from FIG. 6.

DESCRIPTION

(12) FIG. 1 illustrates a belt retractor 10 comprising a belt reel 12 being supported for rotation to a frame 14. In addition, a housing cover 15 is attached to the frame 14. A vehicle seat belt is not shown for reasons of clarity.

(13) FIG. 2a illustrates the belt retractor 10 in a side view with the housing cover 15 being removed. Here a sensor 16 for vehicle-sensitive blocking of the belt reel and a mechanism 17 for disabling the sensor 16 are evident.

(14) On the belt reel 12 a pinion (not shown) is arranged in a rotationally fixed manner. The latter interacts with a gear 18. A cam follower 22 is connected for rotation to the gear 18 via a friction coupling 20 and thus via the friction moment prevailing in the friction coupling 20.

(15) The cam follower 22 is coupled to a blocking lever 24 supported for rotation and being biased via a spring 26 in the direction of the cam follower 22. The blocking lever 24 constitutes a disabling element for the sensor 16 and is part of the mechanism 17 for disabling the sensor 16.

(16) Hence, via the gear 18 and the cam follower 22 the belt reel 12 acts on the mechanism 17 for disabling the sensor 16 and can adjust the latter.

(17) FIG. 2b in detail illustrates the functional chain from the gear 18 via the friction coupling 20 and the cam follower 22 to the blocking lever 24. Moreover, in FIG. 2b the vehicle-sensitive sensor 16 is evident. It may swivel a sensor lever 30 supported for rotation and thus effectuate blocking of the belt reel 12.

(18) In FIGS. 2a and 2b, the blocking lever 24 is shown in a disabling position. In said position, the blocking lever 24 contacts a holding surface 32 of the sensor lever 30. As a consequence, the sensor lever 30 cannot be swiveled to a position in which it blocks the belt reel 12.

(19) In FIG. 3a, the same cutout as in FIG. 2a is shown. However, the blocking lever 24 is present in a release position. In said position, the blocking lever 24 is lifted off or spaced apart from the holding surface 32 of the sensor lever 30.

(20) As a consequence, in this position the sensor lever 30 is released so that, upon triggering of the sensor 16, the sensor lever 30 may be swiveled and the movement of the belt reel 12 may be blocked.

(21) FIG. 3b again shows the functional chain from the gear 18 to the sensor lever in an isolated manner.

(22) FIGS. 4 and 5 illustrate the cam follower 22 and the gear 18 in detail. Two arms 34, 36 between which an arm of the blocking lever 24 on the cam follower side is provided in the mounted state (cf. FIGS. 2b and 3b).

(23) When viewed in the circumferential direction, the arm 34 constitutes a first stop face 38 for the blocking lever 24 and the arm 36 constitutes a second stop face 40 for the blocking lever 24.

(24) In the disabling position of the blocking lever 24 shown in FIGS. 2a and 2b, the arm of the blocking lever 24 on the cam follower side abuts on the stop face 38.

(25) In the release position of the blocking lever 24 shown in FIGS. 3a and 3b, the arm of the blocking lever 24 on the cam follower side abuts on the stop face 40.

(26) In the radial direction, the cam follower 22 forms a first stop face 42 and a second stop face 44. In the disabling position according to FIGS. 2a and 2b, the arm of the blocking lever 24 on the cam follower side abuts on the first stop face 42.

(27) In the release position shown in FIGS. 3a and 3b, the arm of the blocking lever 24 on the cam follower side abuts on the second stop face 44.

(28) Due to the spring load of the blocking lever 24 by the spring 26, the arm of the blocking lever 24 on the cam follower side constantly abuts on either of the two contact faces 42, 44.

(29) FIG. 5 illustrates the cam follower 22 and the gear 18 in an exploded view. At an inner circumference 45 of the gear 18 a ring-shaped friction surface 46 is realized. The latter is formed by the walls of a peripheral groove 47.

(30) Two friction elements 48 corresponding to the geometry of the friction surface are arranged on the cam follower 22. A cross-section of the friction elements 48 thus is substantially corresponding to a cross-section of the groove 47.

(31) In the shown embodiment, the friction elements 48 are formed integrally with the cam follower 22.

(32) The friction elements 48 are biased in opposite directions by a coil spring 50. In the mounted state, the coil spring 50 thus biases the two friction elements 48 in the direction of the groove bottom. In this manner, the friction elements 48 are also pressed against the walls of the groove 47 so that a frictional connection is formed there.

(33) From FIGS. 7 and 8 which are sectional views from FIG. 6, it is evident that the groove 47 has a V-shaped cross-section. The friction elements 48 are equally V-shaped in section so that they correspond to the cross-section of the groove 47. The friction elements 48 are elastic circular arc-shaped friction arms so that they can be elastically deformed by the coil spring 50 and can be pressed into the groove 47.

(34) Starting from a release position of the blocking lever 24 as shown in FIGS. 3a and 3b, the function of the belt retractor and of the mechanism 17 for disabling the sensor is as follows.

(35) In the release position of the blocking lever 24 shown in FIGS. 3a and 3b, the sensor lever 30 can be moved by the sensor 16. Hence the sensor 16 is not blocked and thus can block the belt reel 12 in a vehicle-sensitive manner.

(36) By rotating the belt reel 12, the blocking lever 24 now can be transferred to a disabling position. Via the gear 18 supported for rotation on the frame 14 and the cam follower 22 the belt reel 12 acts on the blocking lever 24 which is part of the mechanism 17 for disabling the sensor 16.

(37) The mechanism 17 for disabling the sensor 16 can be adjusted via said functional chain.

(38) To this end, the belt reel 12 is rotated clockwise in FIGS. 3a and 3b. Said rotation corresponds, e.g., to retracting the vehicle seat belt. During retraction, disabling of the sensor 16 is desired to minimize noise.

(39) The pinion arranged on the belt reel in a rotationally fixed manner forms mating gears with the gear 18 so that the gear 18 rotates anti-clockwise.

(40) Since the cam follower 22 is coupled via the friction coupling to the gear 18, the cam follower 22 is equally rotated anti-clockwise. The arm of the blocking lever 24 on the cam follower side slides from the contact face 44 in the direction of the contact face 42 and, as it is loaded by the spring 26, it abuts on the contact face 42.

(41) Subsequently, the opposite arm of the blocking lever 24 contacts the holding surface 32 of the sensor lever 30 and in this way blocks deflection of the sensor lever 30. Thus, the sensor 16 is disabled.

(42) When the belt reel 12 and thus the gear 18 are continued to be rotated, the cam follower 22 is swiveled via the friction coupling 20 until the arm of the blocking lever 24 on the cam follower side abuts against the stop face 38 of the cam follower 22. Then the cam follower 22 cannot continue rotating anti-clockwise due to the blocking by the blocking lever 24.

(43) The belt reel 12 and the gear 18 may continue to be rotated, however, on the proviso that the torque causing the rotary motion is higher than the torque which can be transmitted by the friction coupling 20. The friction coupling 20 then will slip, i.e. it will open.

(44) When, starting from this position in which the blocking lever 24 is in a disabling position and which is shown in FIGS. 2a and 2b, the belt reel 12 is rotated anti-clockwise, the cam follower 22 is rotated clockwise via the mating gears of the pinion and the gear 18 as well as via the friction coupling 20.

(45) The arm of the blocking lever 24 on the cam follower side slides from the contact face 42 in the direction of the contact face 44 and contacts the latter. At the same time, the blocking lever 24 is swiveled anti-clockwise so that it lifts off the holding surface 32 of the sensor lever 30.

(46) The disabling of the sensor 16 is reversed in this way.

(47) When the belt reel 12 and thus the pinion and the gear 18 are continued to be rotated, the cam follower 22 is driven with said rotary motion until the arm of the blocking lever 24 on the cam follower side abuts on the stop face 40.

(48) After that, the friction coupling 20 starts to slip analogously to the foregoing description, if the respective torque conditions are given.