Stress-transfer method in tunnel with high ground pressure based on fracturing ring
11085279 · 2021-08-10
Assignee
- China University of Mining and Technology (Jiangsu, CN)
- XUZHOU USURE MINING TECHNOLOGY CO., LTD (Jiangsu, CN)
Inventors
- Bingxiang HUANG (Jiangsu, CN)
- Jiangwei Liu (Jiangsu, CN)
- Xinglong ZHAO (Jiangsu, CN)
- Shuliang CHEN (Jiangsu, CN)
Cpc classification
E21F17/00
FIXED CONSTRUCTIONS
E21D9/00
FIXED CONSTRUCTIONS
International classification
E21F17/00
FIXED CONSTRUCTIONS
Abstract
A stress-transfer method in tunnel with high ground pressure based on fracturing ring. According to the stress source of the tunnel, fracturing by drilling holes to form artificial weaken zones in surrounding rocks, that's named fracturing ring. The fracturing ring is the weaken zone with some width, whose inner boundary is the protective circle. The fracturing ring with small width is called the cutting and interruption circle and the cutting or interruption arc. The radius of the protective circle is determined by setting a certain width of safety coal pillar barriers at the edge of a support body. The radius of the fracturing ring is determined by the surrounding rock structure and the stress conditions as well as the construction technology. Usually, the higher the stress, the wider the radius of the fracturing ring. The cutting and interruption circle or arc could cut off all of the targeted rock which transmits the stress.
Claims
1. A stress-transfer method in a tunnel comprising: drilling holes from the tunnel towards a targeted surrounding rock surrounding the tunnel, wherein a horizontal portion of an extending direction of each of the holes directs from the tunnel to a gob; and fracturing the holes to create a fracturing ring; wherein an inner boundary of the fracturing ring defines a protective circle and a radius of the protective circle keeps a certain width from an edge of a support body of the tunnel to reserve safety coal pillar barriers.
2. The stress-transfer method in the tunnel according to claim 1, wherein to get a wide fracturing ring, the fracturing is performed throughout the holes; or to get a narrow fracturing ring defining a cutting and interruption circle, a pre-slotting is further performed followed by the fracturing conducted at bottoms of the holes.
3. The stress-transferethod in the tunnel according to claim 2, wherein a vertical position of the bottom of the hole is located in the targeted surrounding rock; the targeted surrounding rock comprises a roof, a floor, a sidewall or a combination thereof, and a width of the fracturing ring is adjusted by changing fracturing lengths of the holes.
4. The stress-transfer method in the tunnel according to claim 3, wherein when one layer or multilayer of hard rock stratum exists in the roof, a pillar with a certain width exists between the tunnel and the gob, the holes are drilled at an angle into the roof having the hard rock stratum from the tunnel, a location of an end part of the hole reaches to the pillar with certain distance in a horizontal direction, a location of the end part of the hole in a vertical direction is located at a center of the roof; and the holes are pre-slotted to generate an initial slot and fractured to form fractures, wherein the initial slot is induced along a direction of a fracture initiation; the fractures propagate and extend along several directions to form a fracture plane consisting of one or multiple cracks whose center is at end parts of the holes; the holes are set along an axis of the tunnel at a certain intervals to be drilled and fractured; the cracks created by fracturing connect with each other or neighbor with each other to cut off the roof having the hard rock stratum at a roof-breaking line; and the roof-breaking line is positioned at a boundary line between a plastic zone and a crushing zone of the pillar.
5. The stress-transfer method in the tunnel according to claim 4, wherein both long holes and short holes are drilled in rows along the axis of the tunnel into the roof having the hard rock stratum, vertical positions of ends of both the short holes and the long holes are located at the center of the roof having the hard rock stratum, wherein the long holes have a small angle of elevation and long length, and are closer to a side of the gob and more far away from the tunnel; the short holes have a large angle of elevation and short length, and are more far away from side of the gob and closer to the tunnel; the ends of the long holes, arranged linearly, are main fracturing holes; the ends of the short holes, arranged linearly, are assisting fracturing holes; the holes are continuously staggered set with some space along the tunnel in an order of long- short-long-short; the pre-slotting is performed firstly and the fracturing is conducted secondly in the holes, the pre-slotting and the fracturing create a long holes fracture arc in the main fracturing holes and a short holes fracturing arc in the assisting fracturing holes, the long holes fracture arc is used to cut off rock strata of the roof and the short holes fracture arc is utilized to prevent an impact energy caused by a break of the roof from influencing the tunnel.
6. The stress-transfer method in the tunnel according to claim 4, wherein when there are two or more layers of hard roofs, a group of holes is respectively constructed to fracture each layer of the hard roofs, a number of groups of the holes corresponds to a number of the layers of the hard roofs, the holes for each layer of the hard roofs are arranged in an identical manner, and ends of the holes in the vertical direction are at respective centers of respective hard roofs.
7. The stress-transfer method in the tunnel according to claim 2, wherein the holes are sealed; and bottoms of the holes are pre-slotted and fractured to form a narrow fracture zone or the cutting and interruption circle to prevent the high-stress from transmitting towards the tunnel to achieve the stress-transfer, wherein the pre-slotting and fracturing is conducted at an early stage of forming the tunnel, before an influence of a front abutment pressure on the tunnel or in the tunnel influenced by the tectonic high-stress.
8. The stress-transfer method in the tunnel according to claim 2, wherein the holes are sealed and fractured to form the fracturing ring with some width, wherein the fracturing ring transmits a high stress to farther zones to form the protective circle, the tunnel and an integrated surrounding rock of the protective circle is in a low-stress zone to avoid the high-stress, and the drilling is conducted in the tunnel influenced by the high-stress of deep mines or tectonic zones.
9. The stress-transfer method in the tunnel according to claim 8, wherein the holes on the sides of the tunnel are drilled to weaken zones within the fracturing ring in the whole tunnel, also, a sector drilling on a tunnel driving face is conducted in a heading direction to weaken front zones within the fracturing ring; and a protective pillar with a width of 3˜10 meters is reserved at a borehole section near the tunnel when fracturing.
10. The stress-transfer method in the tunnel according to claim 1, wherein the fracturing includes hydraulic fracturing, gas fracturing, CO.sub.2 phase-transition fracturing, electromagnetic pulse fracturing, capsule-expanding fracturing and bolts-expanding mechanical fracturing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be further described by way of drawings and embodiments.
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(20) In the drawings: 1, boreholes; 1-1, high level borehole; 1-2, low level boreholes; 1-3, long borehole; 1-4, short borehole; 2, tunnel; 2-1, entry meeting with the neighbor recovery face; 2-2, gob side entry; 2.3, completed tunnel; 2.4, excavating tunnel; 3, outer boundary of fracturing ring; 4, protective circle; 4-1, protective line; 5 fracturing ring; 5-1, fracturing zone; 6, coal seam; 6-1, protective coal pillar; 7, roof; 7-1, hard roof; 7-2, hard hanging roof; 7-3, cutting off the hanging roof; 7-4, high level hard roof; 7-5, low level hard roof; 8, abutment pressure; 8-1, high stress; 9, cutting and interruption arch; 10, gob; 11, broken zone; 12, plastic zone; 13, floor; 14, overlying strata; 15, broken plane; 16 stopping working face; 17, roof-broken line; 18 main roof; 19, immediate roof.
DETAILED DESCRIPTION OF THE INVENTION
(21) To make the purpose, the technical solution and the advantages of the invention's embodiment much clearer, the technical solution of the invention's embodiment will be clearly and fully described by the way of the embodiment's drawings. Obviously, the described embodiment is a few part of the embodiments, not all of the embodiments. Basing on the embodiment of this invention, other embodiments which are made by those skilled in the art without departing from the spirit and scope of the invention described herein should belong to the protection scope of the invention.
(22) The strong behavior in the tunnel is mainly related to the ambient in-situ stress. Reducing the surrounding rock stress of the tunnel can effectively reduce the probability and the intensity of the surrounding rock deformation and the dynamic disasters. The stress control actually transfers the high stress to other zones to reduce the stress of the targeted zones to a controllable value because the high stress is not able to be vanished. The in-situ stress causing the tunnel instability in terms of the source can be divided into three parts: the roof stress, the same layer stress (the face and the tunnel's sides) and the floor stress. Referring to the
(23) For the high stress situation caused by the hard hanging roof in the gob after the recovery, on the one hand, the directional fracturing should be conducted to cut off the hanging roof; on the other hand, the pre-fracturing to the hard roof should be conducted to alleviate burdens. For the tunnels especially the tunnel heading the neighbor recovery mining face which are badly influenced by the high stress from the deep far filed, the mining induced stress from the its own face and the nearby face as well as the tunnels which are close to the fold axis and the fault structure, the directional fracturing to the surrounding rock should be conducted to cut off the stress propagation path to interrupt the stress. For the tunnel which cannot alleviate burden further and has been in the state of high stress, the fracturing to the surrounding rock in the tunnel or the heading face in the range of the fracturing ring should be conducted to form the weaken energy absorption zones, which guide the high stress to the far deeper zone.
(24) Therefore, the process of the invention could be summed up as: the interruption, the burden-alleviating+interruption, or the burden-alleviating+interruption+stress-yielding. The specific application is as follow:
(25) 1. Stress Relief (Unloading)
(26) Referring
(27) Referring to the
(28) It would be specially mentioned that the caving roof would certainly squeeze and damage part of the protective coal pillar closing to the gob side, which would induce the integrity and width of the protective coal pillar. The stress on the coal pillar and the tunnel would be transferred against the gob. So, enough attention should be focused on the integrity of the gob side entry and the variation of stress after the roof breaking.
(29) There would be both compressive failure and shear failure in the coal pillar zone near the gob side when the broken roof sliding and caving. When the caving roof squeeze the coal pillar near the gob side to break, it is the compressive failure. When the sliding roof shear coal pillar near the gob side to break, it is the shear failure. Thus, both the compressive strength and the shear strength should be considered. That is, the total load Q that the overlying hanging rocks exert to the coal pillar should not less than the load FN that the pillar could afford; the shear stress τ1 that the overlying hanging rocks exert to the coal pillar should not less than the shear strength τ0 of the coal pillar.
(30) Usually, a relatively smaller value among the calculation results is chose as the optimum roof-broken position so that the broken hard roof could smoothly cave or slide into the gob in the two failure and there are enough width of the effective abutment coal pillar and integrity of the tunnel surrounding rock.
(31) Combining the compressive failure and the shear failure, the position of top-broken line in the engineering of directional hydraulic fracturing to the hard hanging roof.
(32) Referring to the
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(34) In the formula,
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wherein, the H is the buried depth (m) of the hard hanging roof; the D is the horizontal span (m) between the hanging roof at one side of the gob and that at another side of the gob. The a is the width (m) of the coal pillar; the l and the h are the length (m) and the thickness (m) of the roof cantilever beam relatively; the E is the elastic modulus (GPa); the E1, E2, E3, . . . En are relatively the elastic modulus of the overlying burden which are close to the main roof; the γ is the bulk density (MN/m3), the γ1, γ2, . . . γn are relatively the bulk density of the overlying burden which are close to the main roof, the γc is the bulk density of the coal seam; the h0, γ0 are relatively the thickness (m) and the bulk density (MN/m3) of the immediate roof; the c0, φ0 are relatively the cohesive strength (MPa) and the internal friction angle (°) of the coal seam interface; the m is the height (m) of the coal seam; the c, φ, v are relatively the cohesive strength (MPa), the internal friction angle (°) and the Poisson ratio; the b is the unified parameters of the strength criterion which indicate the influence of the intermediate principal stress on the yield and the failure of the material and is equal to 7 (0≤b≤1); the λ is the coal seam coefficient of the horizontal pressure, λ=v/(1−v); the load of the main roof overlying strata to the rock beam of hard main roof is the (qn)l where the n means n layers of strata.
(36) Referring to the
(37) Some roofs may be particularly hard in some mines. They would hang there and don't want to collapse after recovery. Such roofs could be fractured after recovery. Also, such roof could be fractured before the recovery according to the reasonable design to form the fracture plane and the fractured roofs would collapse under the influence of gravity by themselves after the recovery, avoiding the hard roof-hanging.
(38) When there are two layers or multilayer of the hard roof, each layer of the hard roof is conducted a row of long-short boreholes whose vertical components is in the center of the roof. The same kinds of the boreholes aiming at the same layer of the rock have the same horizontal length. That is, the 1-1 high level boreholes are drilled into the high level hard roof and the 1-2 low level boreholes are drilled into the low level hard roof. The fracturing to the targeted stratum could stop the stress wave induced by the recovery from transferring to the targeted surrounding rock.
(39) Referring to the
(40) 2. Stress Interruption
(41) Firstly, there is usually a high stress in the deep mines. Under the influence of the far field stress, the stress of the surrounding rock in the tunnel would gradually rise as time goes on. Secondly, the surrounding rock of the tunnel may be influenced by the mining-induced stress or other disturbance of its own face as well as the mining-induced stress of the neighbor faces during the tunnel conduction and tunnel maintenance, whose stress would obviously rise within the range of the influence. Especially, when the tunnel extraction face meets with the neighbor recovery face, the dynamic load coefficient could increase by several or tens of times which induce the strong ground pressure behavior. Thirdly, when the tunneling face meets the geological tectonic zone or the tunnel maintained is in the geological tectonic zone, the stress would highly concentrate, which might make the strong ground pressure behavior and serious deformation.
(42) Firstly, for the tunnel with rising stress in the surrounding rock caused by the deep in-situ stress, a closed and rounded narrow fracture zone or plane should be formed in the periphery of the tunnel. So, just after the tunneling complete, the stress transfer from the far filed to the tunnel should be prevent by the cutting and interruption circle as early as possible. Secondly, for the tunnel with rising stress caused by the mining recovery or the geological tectonic zone, the stress transfer should be stop. The location and the propagation path of the stress source should be targeted and the rock strata which transfer the stress should be specially fractured to form narrow fracture zone or fracture plane, namely, the cutting and interruption circle or the cutting and interruption arch by which the stress could be prevent from transmitting. In the long wall mining, the neighbor mining face usually transfer the dynamic load to the tunnel through the roof above the coal pillar; the upper mining face usually transfer the dynamic load to the tunnel through the upper roof; its own face usually transfers the dynamic load to the tunnel through the roof of the mining face side; the inclined coal seam or the steeply inclined coal seam mainly transfer the dynamic load to the tunnel through the floor. Thirdly, for the tunnel with rising stress caused by the geological tectonic structure, the rock strata between the structure and the tunnel should be cut off to form the fracture plane which stop the stress transfer.
(43) The integrated rock stratum with middle hardness in the roof is usually the key stratum to propagate the high stress. Referring to the
(44) 3. Stress Yielding
(45) Referring to the
(46) For those stress transfer methods, the fracturing methods includes hydraulic fracturing, gas fracturing, CO2 phase-transition fracturing, electromagnetic pulse fracturing, capsule-expanding fracturing and bolts-expanding mechanical fracturing. The cost of the pre-slotting hydraulic fracturing technology is relatively low on the whole. The cost of the pre-slotting hydraulic fracturing technology is no more than one-tenth of that of the dynamite blast if they are used to deal with the same quantities of the hard roof. After the pre-slotting hydraulic fracturing, there is no ground pressure behavior, which guarantee the mine production safety. If the number of the damaged single prop whose purchase and installation cost is 2000 RMB hypothetically take 30 in one time of ground pressure behavior, the Tongxin mine of Datong coal mine group, whose 5105 tunnel avoid 20 times of the ground pressure behavior, reduce the loss of 1 million 1200 thousand RMB for one tunnel by using the stress transfer method. Also, the delay influence of the forepoling tunnel maintenance to the normal production of the recovery working face is reduced, which increase the single working face production by 500 thousand tons of raw coal and create the benefit of about 93 million 200 thousand RMB.
(47) As described above, it is only a better example of the invention, not any restriction of form on the invention. According to the essence of the invention, any simple modification and the same changes made to the above embodiments are within the scope of protection of the invention.