Novel Modified Acid Compositions as Alternatives to Conventional Acids in the Oil and Gas Industry
20210253936 · 2021-08-19
Inventors
Cpc classification
C05B17/00
CHEMISTRY; METALLURGY
C09K17/40
CHEMISTRY; METALLURGY
C09K8/54
CHEMISTRY; METALLURGY
C04B41/5353
CHEMISTRY; METALLURGY
A23J1/00
HUMAN NECESSITIES
C09K8/52
CHEMISTRY; METALLURGY
C04B28/02
CHEMISTRY; METALLURGY
C09K17/42
CHEMISTRY; METALLURGY
E21B37/06
FIXED CONSTRUCTIONS
C04B41/5315
CHEMISTRY; METALLURGY
C11D3/30
CHEMISTRY; METALLURGY
C04B41/72
CHEMISTRY; METALLURGY
B01D15/203
PERFORMING OPERATIONS; TRANSPORTING
C04B28/02
CHEMISTRY; METALLURGY
C02F1/50
CHEMISTRY; METALLURGY
B01J49/50
PERFORMING OPERATIONS; TRANSPORTING
C09K17/48
CHEMISTRY; METALLURGY
B08B3/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
C09K8/52
CHEMISTRY; METALLURGY
A23J1/00
HUMAN NECESSITIES
B01D15/20
PERFORMING OPERATIONS; TRANSPORTING
B01J49/50
PERFORMING OPERATIONS; TRANSPORTING
B01J49/60
PERFORMING OPERATIONS; TRANSPORTING
B08B3/08
PERFORMING OPERATIONS; TRANSPORTING
C02F1/50
CHEMISTRY; METALLURGY
C04B41/00
CHEMISTRY; METALLURGY
C04B41/53
CHEMISTRY; METALLURGY
C04B41/72
CHEMISTRY; METALLURGY
C05B17/00
CHEMISTRY; METALLURGY
C09K17/40
CHEMISTRY; METALLURGY
C09K17/42
CHEMISTRY; METALLURGY
C09K17/48
CHEMISTRY; METALLURGY
C09K8/54
CHEMISTRY; METALLURGY
C11D3/30
CHEMISTRY; METALLURGY
Abstract
An aqueous modified acid composition for industrial activities, said composition comprising: an alkanolamine and strong acid in a molar ratio of not less than 1:15, preferably not less than 1:10; it can also further comprise a metal iodide or iodate. Said composition demonstrates advantages over known conventional acids and modified acids.
Claims
1. A method of use of a modified acid composition comprising a mineral acid and an alkanolamine in a molar ratio ranging from 3:1 to not more than 15:1 and having a pH of less than 1 in the water treatment industry said use being selected from the group consisting of: adjusting pH and neutralizing alkaline effluent.
2. The method according to claim 1, wherein the mineral acid is selected from the group consisting of: HCl, nitric acid, sulfuric acid, sulfonic acid, phosphoric acid, and combinations thereof.
3. The method according to claim 1, wherein the mineral acid is hydrochloric acid.
4. The method according to claim 1, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 10:1.
5. The method according to claim 1, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 7.0:1.
6. The method according to claim 1, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 4.1:1.
7. The method according to claim 1, wherein the alkanolamine is selected from the group consisting of: monoethanolamine; diethanolamine; triethanolamine and combinations thereof.
8. The method according to claim 1, wherein the alkanolamine is monoethanolamine.
9. The method according to claim 1, wherein the alkanolamine is diethanolamine.
10. A method of use of a modified acid composition comprising a mineral acid and an alkanolamine in a molar ratio ranging from 3:1 to not more than 15:1 and having a pH of less than 1 in the fertilizer/landscaping industry to adjust the pH level of a soil.
11. The method according to claim 10, wherein the mineral acid is selected from the group consisting of: HCl, nitric acid, sulfuric acid, sulfonic acid, phosphoric acid, and combinations thereof.
12. The method according to claim 10, wherein the mineral acid is hydrochloric acid.
13. The method according to claim 10, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 10:1.
14. The method according to claim 10, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 7.0:1.
15. The method according to claim 10, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 4.1:1.
16. The method according to claim 1, wherein the alkanolamine is selected from the group consisting of: monoethanolamine; diethanolamine; triethanolamine and combinations thereof.
17. The method according to claim 1, wherein the alkanolamine is monoethanolamine.
18. The method according to claim 1, wherein the alkanolamine is diethanolamine.
19. A method of use of a modified acid composition comprising a mineral acid and an alkanolamine in a molar ratio ranging from 3:1 to not more than 15:1 and having a pH of less than 1 to regenerate ion exchange beds.
20. The method according to claim 19, wherein the mineral acid is selected from the group consisting of: HCl, nitric acid, sulfuric acid, sulfonic acid, phosphoric acid, and combinations thereof.
21. The method according to claim 19, wherein the mineral acid is hydrochloric acid.
22. The method according to claim 19, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 10:1.
23. The method according to claim 19, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 7.0:1.
24. The method according to claim 19, wherein the hydrochloric acid and alkanolamine are present in a molar ratio of not more than 4.1:1.
25. The method according to claim 19, wherein the alkanolamine is selected from the group consisting of: monoethanolamine; diethanolamine; triethanolamine and combinations thereof.
26. The method according to claim 19, wherein the alkanolamine is monoethanolamine.
27. The method according to claim 19, wherein the alkanolamine is diethanolamine.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0037] The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
[0038] The invention may be more completely understood in consideration of the following description of various embodiments of the invention in connection with the accompanying figure, in which:
[0039]
[0040]
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[0044]
[0045]
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[0048]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0049] The description that follows, and the embodiments described therein, is provided by way of illustration of an example, or examples, of particular embodiments of the principles of the present invention. These examples are provided for the purposes of explanation, and not limitation, of those principles and of the invention.
[0050] According to an aspect of the present invention, there is provided a synthetic or modified acid composition comprising:
[0051] a strong acid and an alkanolamine in a molar ratio of not more than 15:1; preferably in a molar ratio not more than 10:1, more preferably in a molar ratio of not more than 8:1; even more preferably in a molar ratio of not more than 5:1; yet even more preferably in a molar ratio of not more than 4.1:1; and yet even more preferably in a molar ratio of not less than 3:1.
[0052] Preferably, the main components in terms of volume and weight percent of the composition of the present invention comprise an alkanolamine and a strong acid, such as HCl, nitric acid, phosphoric acid, sulfuric acid, sulfonic acid. An alkanolamine according to the present invention contains at least one amino group, —NH.sub.2, and one alcohol group, —OH. Preferred alkanolamines according to the present invention include, but are not limited to, monoethanolamine, diethanolamine and triethanolamine. More preferred are monoethanolamine, diethanolamine. Most preferred is monoethanolamine. When added to hydrochloric acid a Lewis acid/base adduct is formed where the primary amino group acts as a Lewis base and the proton of the HCl as Lewis acid. The formed adduct greatly reduces the hazardous effects of the hydrochloric acid on its own, such as the fuming/vapor pressure effect, the hygroscopicity, and the highly corrosive nature. Various organic acids are also contemplated according to a preferred embodiment of the present invention.
[0053] The molar ratio of the two main components can be adjusted or determined depending on the intended application and the desired solubilizing ability. While a molar ratio of HCl:MEA of 1:1 can be used, results are significantly optimized when working above a 2:1 ratio and preferably above a 3:1 ratio. According to a preferred embodiment where the strong acid is HCl, one can increase the ratio of the HCl component to increase the solubilizing ability of the composition while still providing at least one of the following advantages: health; safety; environmental; and operational advantages over hydrochloric acid.
[0054] While an alkanolamine such as monoethanolamine is a compound known by the person of ordinary skill in the art, the latter knows that such a compound is not to be mixed with a strong acid such as HCl. In fact, the person skilled in the art will note upon review of the DOW safety data sheet for monoethanolamine LFG 85 that it indicates that one must avoid contact of this compound with strong acids.
[0055] Various corrosion inhibitors can be incorporated into a preferred composition of the present invention which comprises a strong acid and an alkanolamine to reduce corrosion on the steel which is contacted by the composition according to the present invention. According to a preferred embodiment of the present invention, the composition may further comprise organic compounds which may act as corrosion inhibitors selected from the group consisting of: acetylenic alcohols, aromatic or aliphatic aldehydes (e.g. α,β-unsaturated aldehydes), alkylphenones, amines, amides, nitrogen-containing heterocycles (e.g. imidazoline-based), iminium salts, triazoles, pyridine and its derivatives or salts, quinoline derivatives, thiourea derivatives, thiosemicarbazides, thiocyanates, quaternary amine salts, and condensation products of carbonyls and amines. Intensifiers which can be incorporated into compositions according to the present invention are selected from the group consisting of: formic acid, potassium iodide, antimony oxide, copper iodide, sodium iodide, lithium iodide, aluminium chloride, bismuth oxide, calcium chloride, magnesium chloride and combinations of these. Preferably, an iodide compound such as potassium iodide is used.
[0056] Other additives can be optionally added to a composition according to a preferred embodiment of the present invention. A non-limiting list of such common additives includes iron control agents (e.g. reducing agents), water-wetting surfactants, non-emulsifiers, de-emulsifiers, foaming agents, antisludging agents, clay and/or fines stabilizer, scale inhibitors, mutual solvents, friction reducer.
[0057] Alcohols and derivatives thereof, such as alkyne alcohols and derivatives and preferably propargyl alcohol and derivatives thereof can be used as corrosion inhibitors. Propargyl alcohol itself is traditionally used as a corrosion inhibitor which works well at low concentrations. It is however a very toxic/flammable chemical to handle as a concentrate, so care must be taken when exposed to the concentrate. In the composition according to the present invention, it is preferred to use 2-Propyn-1-ol, complexed with methyloxirane, as this is a much safer derivative to handle. Basocorr® PP is an example of such a compound.
[0058] Metal iodides or iodates such as potassium iodide, sodium iodide, cuprous iodide and lithium iodide can potentially be used as corrosion inhibitor intensifier along with the composition according to preferred embodiments of the present invention. In fact, potassium iodide is a metal iodide traditionally used as corrosion inhibitor intensifier, however it is expensive, but works extremely well. It is non-regulated and safe to handle. The iodide or iodate is preferably present in a weight percentage ranging from 0.1 to 5 wt %, more preferably from 0.2 to 3 wt %, yet even more preferably from 0.25 to 2 wt %.
EXAMPLE 1
Process to Prepare a Composition According to a Preferred Embodiment of the Invention
[0059] Monoethanolamine (MEA) and hydrochloric acid are used as starting reagents. To obtain a 4.1:1 molar ratio of MEA to HCl, one must first mix 165 g of MEA with 835 g of water. This forms the monoethanolamine solution. Subsequently, one takes 370 ml of the previously prepared monoethanolamine solution and mixes with 350 ml of HCl aq. 36% (22 Baume). In the event that additives are used, they are added after thorough mixing of the MEA solution and HCl. For example, potassium iodide can be added at this point as well as any other component desired to optimize the performance of the composition according to the present invention. Circulation is maintained until all products have been solubilized. Additional products can now be added as required.
[0060] The resulting composition of Example 1 is a clear (slightly yellow) liquid having shelf-life of greater than 1 year. It has a boiling point temperature of approximately 100° C. It has a specific gravity of 1.1±0.02. It is completely soluble in water and its pH is less than 1. The freezing point was determined to be less than −35° C.
[0061] The organic component in the composition is biodegradable. The composition is classified as a mild irritant according to the classifications for skin tests. The composition is substantially lower fuming compared to 15% HCl. Toxicity testing was calculated using surrogate information and the LD.sub.50 was determined to be greater than −1300 mg/kg.
TABLE-US-00001 TABLE 1 Content of preferred embodiments of compositions of Examples 1, 2 and 3 Example 1 Example 2 Example 3 MEA:HCl MEA-HCl MEA-HCl 1:4.1 molar ratio 1:6.4 molar ratio 1:9.9 molar ratio 165 g MEA 165 g MEA 165 g MEA 835 g Water 835 g Water 835 g Water ==>MEA mixture ==>MEA mixture ==>MEA mixture 370 ml of the MEA 370 ml of the MEA 370 ml of the MEA mixture + 350 ml mixture + 550 ml mixture + 850 ml HCl 22Baume HCl 22 Baume HCl 22 Baume
[0062] The content of HCl in the composition of Example 1 corresponds to the content of HCl in a 15% HCl composition. Similarly, Example 2 corresponds to the content of HCl in a 20% HCl composition. As well, Example 3 corresponds to the content of HCl in a 25% HCl composition.
TABLE-US-00002 TABLE 2 Properties of prepared compositions according to preferred embodiments of the present invention MEA:HCl MEA:HCl MEA:HCl 1:4.1 molar 1:6.4 molar 1:9.9 molar ratio 100% ratio 100% ratio 100% Appearance Transparent, Transparent, Transparent, slight yellow slight yellow slight yellow Specific Gravity 1.1 1.121 1.135 at 23° C. Salinity, % 31.20% 36.80% 40.00 Odor slight sharp sharp sharp Boiling Point 100° C. 100° C. 100° C. Freezing Point −35° C. −35° C. −35° C. Acid Strength, ml 4.9 6.3 7.5 1N NaOH pH −0.11 −0.41 −0.73
[0063] According to a preferred embodiment of the present invention, the composition comprising an alkanolamine and a strong acid may further comprise a corrosion inhibition package itself comprising a terpene; a α,β-unsaturated aldehyde with no methyl group at the alpha position; at least one amphoteric surfactant; and a solvent. Preferably, the α,β-unsaturated aldehyde with no methyl group at the alpha position can be used, examples of such aldehydes include but are not limited to citral and cinnamaldehyde (and derivatives thereof). These components are preferably present in an amount ranging from 0.025 to 0.5% in the final modified acid composition.
[0064] In other preferred embodiments of the present invention, 2-Propyn-1-ol, complexed with methyloxirane can be present in a range of 0.05-5.0 wt/wt %, preferably it is present in an amount ranging from 0.1 to 3 wt %, even more preferably from 0.5 to 2.0 wt/wt % and yet even more preferably from 0.75 to 1.5 wt/wt %. As a substitute for potassium iodide one could use sodium iodide, copper iodide and lithium iodide. However, potassium iodide is the most preferred.
[0065] According to a preferred embodiment of the present invention the corrosion package may comprise terpene compounds. The terpenes considered by the inventors to achieve desirable corrosion inhibition results comprise: monoterpenes (acyclic); monocyclic terpenes; and beta-Ionone. Exemplary but non-limiting compounds of some of the previously listed terpene sub-classes comprise: for monoterpenes: citral (mixture of geranial and neral); citronellal; geraniol; and ocimene; for monocyclic terpenes: alpha-terpinene; carvone; p-cymene. More preferably, the terpenes are selected from the group consisting of: citral; ionone; ocimene; and cymene.
[0066] It is preferable that the corrosion inhibition package comprises a surfactant which is environmentally friendly. More preferably, the surfactant is capable of withstanding exposure to temperatures of up to least 220° C. for a duration of 2 to 4 hours in a closed environment without undergoing degradation.
[0067] Preferably, surfactants which are amhoteric are present in the corrosion inhibition package. Preferably, the amphoteric surfactant is selected from the group consisting of: a sultaine surfactant; a betaine surfactant; and combinations thereof. More preferably, the sultaine surfactant and betaine surfactant are selected from the group consisting of: an amido betaine surfactant; an amido sultaine surfactant; and combinations thereof. Yet even more preferably, the amido betaine surfactant and is selected from the group consisting of: an amido betaine comprising a hydrophobic tail from C.sub.8 to C.sub.16. Most preferably, the amido betaine comprising a hydrophobic tail from C.sub.8 to C.sub.16 is cocamidobetaine.
[0068] Preferably also, the corrosion inhibition package further comprises an anionic surfactant. Preferably, the anionic surfactant is a carboxylic surfactant. More preferably, the carboxylic surfactant is a dicarboxylic surfactant. Even more preferably, the dicarboxylic surfactant comprises a hydrophobic tail ranging from C.sub.8 to C.sub.16. Most preferably, the dicarboxylic surfactant is sodium lauriminodipropionate.
[0069] Some preferred embodiments use corrosion inhibition package comprising cocamidopropyl betaine and ß-Alanine, N-(2-carboxyethyl)-N-dodecyl-, sodium salt (1:1).
[0070] According to a preferred embodiment of the present invention, when preparing an acidic composition comprising a corrosion inhibition package, metal iodides or iodates such as potassium iodide, sodium iodide, cuprous iodide and lithium iodide can be added as corrosion inhibitor intensifier. The iodide or iodate is preferably present in a weight/volume percentage ranging from 0.1 to 1.5%, more preferably from 0.25 to 1.25%, yet even more preferably 1% by weight/volume of the acidic composition. Most preferably, the iodide used is potassium iodide.
[0071] Preferably, the terpene is present in an amount ranging from 2% to 25% by volume of the total volume of the corrosion inhibition package.
[0072] According to a preferred embodiment, when present, the propargyl alcohol or derivative thereof is present in an amount ranging from 20% to 55% by volume of the total volume of the corrosion inhibition package.
[0073] Preferably, the at least one surfactant is present in an amount ranging from 2% to 20% by volume of the total volume of the corrosion inhibition package.
[0074] Preferably, the solvent is present in an amount ranging from 10% to 45% by volume of the total volume of the corrosion inhibition package.
[0075] According to a preferred embodiment of the present invention, the corrosion package comprises: 2-Propyn-1-ol, compd. with methyloxirane; ß-Alanine, N-(2-carboxyethyl)-N-dodecyl-, sodium salt (1:1); cocamidopropyl betaine; (±)-3,7-Dimethyl-2,6-octadienal (Citral); and isopropanol. More preferably, the composition comprises 38.5% of 2-Propyn-1-ol, compd. with methyloxirane; 5% of ß-Alanine, N-(2-carboxyethyl)-N-dodecyl-, sodium salt (1:1); 5% of cocamidopropyl betaine; 20% of (±)-3,7-Dimethyl-2,6-octadienal (Citral); and 31.5% of isopropanol (all percentages are volume percentages).
[0076] When used with a composition according to a preferred embodiment of the present invention, citral is present in a concentration ranging from 5 to 30 vol % of the total volume of the corrosion inhibition package; cinnamaldehyde can be present in a concentration ranging from 5 to 30 vol %; and cocamidobetaine can be present in a concentration ranging from 2.5 to 15 vol %. Depending on various factors, such as temperature, acid, metal, etc. preferred corrosion inhibitor package loadings within the acid compositions can range between 0.1 to 7.5% vol/vol. More preferably, between 0.1 and 5% vol/vol. Various biodegradation, toxicity and bioaccumulation testing carried out have indicated that most of the compositions using those components have been identified as satisfactorily meeting the requirements for listing under a classification of Yellow for offshore use in the North Sea (Norway).
[0077] Corrosion Testing
[0078] Compositions according to preferred embodiments of the present invention were exposed to corrosion testing. In most cases, corrosion packages were added to the various acid fluids. The % of the corrosion package component indicates its % within the final blended composition (acid+corrosion inhibitor). The results of the corrosion tests are reported in Tables 3 through 25. The controls used were compositions of HCl. Coupons of various steel grades were exposed to the various listed compositions for various periods of time at varying temperatures. A preferable result is one where the lb/ft2 corrosion number is at or below 0.05. More preferably, that number is at or below 0.02.
TABLE-US-00003 TABLE 3 Corrosion testing comparison between MEA-HCl using no additive - run time of 6 hours on 1018 steel coupons at a temperature of 110° C. having a surface area of 41.4 cm.sup.2 (coupon density of 7.86 g/cc) Temp Corrosion Initial Wt. Final wt. Loss wt. Run Time Fluid ° C. Package (g) (g) (g) (hours) Mils/yr mm/year lb/ft2 15% HCl 110 none 74.143 48.421 25.722 6 45436.180 1154.079 1.273 Example 1 110 none 74.181 62.579 11.603 6 20495.131 520.576 0.574 diluted to 50%
TABLE-US-00004 TABLE 4 Corrosion testing comparison between MEA-HCl using various additives - run time varying between 2 and 6 hours on L-80 steel coupons at various temperatures having a surface area of 28.0774 cm.sup.2 (coupon density of 7.86 g/cc) Fluid Temp Corrosion Loss wt. Run Mils/yr mm/year lb/ft2 Example 1 130 2.0% CI-5 0.194 6 504.248 12.808 0.014 Example 1 130 3.0% CI-5 0.276 6 718.345 18.246 0.020 Example 1 150 2.0% CI-5 0.243 4 950.544 24.144 0.018 Example 1 150 3.0% CI-5 0.231 4 903.6614 22.953 0.017 Example 1 200 7.5% CI-5 0.355 2 2775.448 70.496 0.026 Example 1 110 1.75% CI-5 0.077 6 200.0323 5.081 0.006
[0079] The dilution of the fluid is done by using the concentrate (Example 1) composition and diluting with tap water to half the original concentration.
[0080] CI-1A refers to potassium iodide; CI-5 refers to a proprietary corrosion inhibitor package comprising a terpene; a cinnamaldehyde or a derivative thereof; at least one amphoteric surfactant; and a solvent.
TABLE-US-00005 TABLE 5 Corrosion testing comparison between MEA-HCl and DEA-HCl using various additives - run time varying between 2 and 6 hours on various steel coupons at a temperature of 110° C. having a surface area of 28.0774 cm.sup.2 (coupon density of 7.86 g/cc) Corrosion Initial Wt. Final wt. Loss wt. Run Time Steel Fluid Package (g) (g) (g) (hr) Mils/yr mm/year lb/ft2 N80 Example 1.75% 61.24 61.137 0.108 6 281.555 7.152 0.00 L80 50% 1.75% 60.55 60.3834 0.167 4 651.667 16.552 0.01 N80 50% 1.75% 60.34 60.236 0.106 4 414.52 10.529 0.00
TABLE-US-00006 TABLE 6 Corrosion testing comparison between MEA-HCl using various additives - run time of 6 hours on 1018 steel coupons at a temperature of 90° C. having a surface area of 41.4 cm.sup.2 (coupon density of 7.86 g/cc) Corrosion Initial Wt. Final wt. Loss wt. Fluid Package (g) (g) (g) Mils/yr mm/year lb/ft2 Example 1 0.75% CI- 74.1448 74.0485 0.096 170.1068 4.321 0.005 diluted to 5, 0.25% 50% CI-1A 50% 0.75% CI- 74.224 74.1375 0.087 152.7958 3.881 0.004 DEA:HCl 5, 0.25% 1:4.1 CI-1A Example 1 None 74.1723 65.8583 8.314 14686.06 373.026 0.411 diluted to 50% Example 1 0.25% CI- 74.0726 73.4539 0.619 1092.888 27.759 0.031 diluted to 5, 0.15% 50% CI-1A Example 1 0.50% CI- 74.1381 73.744 0.394 696.1484 17.682 0.019 diluted to 5, 0.15% 50% CI-1A Example 2 None 74.0655 61.9836 12.082 21341.78 542.081 0.598 diluted to 50% Example 2 0.25% CI- 74.1492 71.8392 2.310 4080.443 103.643 0.114 diluted to 5, 0.15% 50% CI-1A Example 2 0.50% CI- 74.1115 73.6647 0.447 789.239 20.047 0.022 diluted to 5, 0.15% 50% CI-1A Example 3 None 74.1601 59.278 14.882 26288.12 667.718 0.736 diluted to 50% Example 3 0.25% CI- 74.153 70.3044 3.849 6798.266 172.676 0.190 diluted to 5, 0.15% 50% CI-1A Example 3 0.50% CI- 74.1107 73.3095 0.801 1415.26 35.948 0.040 diluted to 5, 0.15% 50% CI-1A
TABLE-US-00007 TABLE 7 Corrosion testing comparison between MEA-HCl using various additives - run time of 6 hours on L80 steel coupons at a temperature of 120° C. having a surface area of 41.4 cm.sup.2 (coupon density of 7.86 g/cc) Initial Final Loss Corrosion Wt. wt. wt. Fluid Package (g) (g) (g) Mils/yr mm/year lb/ft2 Example 1 0.75% CI- 59.8578 59.564 0.294 518.9759 13.182 0.015 diluted to 50% 5, 0.50% CI-1A Example 1 1.0% CI-5, 60.2693 59.9396 0.330 582.3906 14.793 0.016 diluted to 50% 0.75% CI- 1A Example 1 1.25% CI- 60.4076 59.5108 0.897 1584.131 40.237 0.044 diluted to 50% 5, 0.75% CI-1A
TABLE-US-00008 TABLE 8 Corrosion testing comparison between MEA-HCl using various additives - run time of 6 hours on 1018 steel coupons at a temperature of 90° C. having a surface area of 41.4 cm.sup.2 (coupon density of 7.86 g/cc) Corrosion Initial Wt. Final wt. Loss wt. Fluid Package (g) (g) (g) Mils/yr mm/year lb/ft2 Example 1 0.60% CI-5 74.0052 73.7828 0.222 392.8531 9.978 0.011 diluted to 0.25% CI-1A 50% Example 1 0.50% CI-5, 74.1151 73.823 0.292 515.973 13.106 0.014 diluted to 0.25% CI-1A 50% Example 2 0.60% CI-5 74.0215 73.8259 0.196 345.5129 8.776 0.010 diluted to 0.25% CI-1A 50% Example 2 0.50% CI-5 74.063 73.7148 0.348 615.0694 15.623 0.017 diluted to 0.25% CI-1A 50% Example 3 0.60% CI-5 74.0873 73.5028 0.585 1032.476 26.225 0.029 diluted to 0.25% CI-1A 50% Example 3 0.50% CI-5 74.0916 73.51 0.582 1027.353 26.095 0.029 diluted to 0.25% CI-1A 50%
TABLE-US-00009 TABLE 9 Corrosion testing comparison between MEA-HCl using various additives - varying run times on various steel coupons at various temperature (coupon density of 7.86 g/cc) Temp Run Corrosion Surface Coupon Fluid ° C. time Package area Mils/yr Mm/year Lb/ft2 N80 Example 1 90 6 0.6% CI-5 28.0774 240.403 6.106 0.007 (50% 0.025% CI- dilution) 1A J55 Example 1 90 6 0.6% CI-5 28.922 138.310 3.513 0.004 (50% 0.025% CI- dilution) 1A P110 Example 1 90 4 0.6% CI-5 28.922 364.487 9.258 0.007 (50% 0.025% CI- dilution) 1A QT900 Example 1 90 6 0.6% CI-5 34.31 93.784 2.382 0.003 (50% 0.025% CI- dilution) 1A N80 Example 1 110 6 0.75% CI-5 28.0774 396.418 10.069 0.011 (50% 0.050% CI- dilution) 1A J55 Example 1 110 6 0.75% CI-5 28.922 144.632 3.674 0.004 (50% 0.050% CI- dilution) 1A P110 Example 1 110 4 0.75% CI-5 28.922 701.287 17.813 0.013 (50% 0.050% CI- dilution) 1A QT900 Example 1 110 6 0.75% CI-5 34.31 339.966 8.635 0.010 (50% 0.050% CI- dilution) 1A 1018 Example 1 110 6 0.75% CI-5 33.22 313.9176 7.974 0.009 (50% 0.050% CI- dilution) 1A L80 Example 1 90 6 0.6% CI-5 28.0774 278.170 7.066 0.008 (dilution to 0.025% CI- 33% of stock 1A solution) 0.1% NE-1 L80 Example 1 120 6 0.6% CI-5 28.0774 1773.724 45.053 0.050 (dilution to 0.025% CI- 33% of stock 1A solution) 0.1% NE-1* L80 Example 1 120 6 0.75% CI-5 28.0774 798.566 20.284 0.022 (dilution to 0.05% CI- 33% of stock 1A solution) 0.1% NE-1 P110 Example 1 120 6 0.925% CI- 28.922 1398.528 35.523 0.040 (dilution to 5 0.0625% 33% of stock CI-1A solution) 0.1% NE-1 P110 Example 1 120 6 1.25% CI-5 28.922 834.161 21.188 0.024 (dilution to 0.095% CI- 33% of stock 1A 0.1% solution) NE-1
TABLE-US-00010 TABLE 10 Corrosion testing of various MEA-HCl compositions using various additives - varying run times on various steel coupons at various temperatures (coupon density of 7.86 g/cc) Temp Run time Corrosion Surface area Coupon Fluid ° C. (hours) Package (cm.sup.2) Mils/yr Mm/year Lb/ft2 P110 Example 90 72 1% CI-5 28.922 66.648 1.693 0.023 2 (50% 0.1% CI- dilution) 1A P110 Example 90 72 2% CI-5 28.922 36.832 0.936 0.013 2 (50% 0.2% CI- dilution) 1A P110 Example 90 72 3% CI-5 28.922 34.957 0.888 0.012 2 (50% 0.3% CI- dilution) 1A P110 Example 90 168 2% CI-5 28.922 38.063 0.967 0.031 2 (50% 0.2% CI- dilution) 1A P110 Example 90 168 3% CI-5 28.922 33.431 0.849 0.027 2 (50% 0.3% CI- dilution) 1A N80 Example 60 6 0.25% CI-5 28.0774 123.197 3.129 0.003 1 (50% dilution) J55 Example 60 6 0.25% CI-5 28.922 79.901 2.029 0.002 1 (50% dilution) 1018 Example 60 6 0.25% CI-5 33.22 431.472 10.959 0.012 1 (50% dilution) J55 Example 130 6 1.75% CI-5 28.922 515.314 13.089 0.014 1 (50% 0.125% CI- dilution) 1A 1018 Example 130 6 1.75% CI-5 33.22 1371.683 34.841 0.038 1 (50% 0.125% CI- dilution) 1A N80 Example 130 6 2.25% CI-5 28.0774 1671.884 42.466 0.047 1 (50% 0.175% CI- dilution) 1A 1018 Example 130 6 2.25% CI-5 33.22 1289.351 32.750 0.036 1 (50% 0.175% CI- dilution) 1A N80 Example 150 4 2.25% CI-5 28.0774 1498.679 38.066 0.028 1 (50% 0.225% CI- dilution) 1A N80 Example 150 4 2.50% CI-5 28.0774 1058.374 26.883 0.020 1 (50% 0.275% CI- dilution) 1A
TABLE-US-00011 TABLE 11 Corrosion testing of the composition of Example 1 (diluted to 50%) using various concentrations of the same additives - varying run times on L80 steel coupons at a temperature of 150° C. or 170° C. (coupon density of 7.86 g/cc) (coupon surface area of 28.0774 cm.sup.2) Run Temp time Corrosion Mm/ Lb/ Fluid ° C. (hours) Package Mils/yr year ft2 Example 150 4 2.0% CI- 752.4651268 19.113 0.014 1 (50% 5 0.25% dilution) CI-1A Example 150 4 2.5% CI- 553.6049245 14.062 0.010 1 (50% 5 0.25% dilution) CI-1A Example 170 3 7.5% CI- 2690.017248 68.326 0.038 1 (50% 5 0.75% dilution) CI-1A
TABLE-US-00012 TABLE 12 Corrosion testing of various MEA-HCl compositions using various additives - varying run times on L80 steel coupons at a temperature of 120° C. (coupon density of 7.86 g/cc) (coupon surface area of 28.0774 cm.sup.2) Run time Corrosion Mils/ Mm/ Lb/ Fluid (hours) Package yr year ft2 Example 1 3 0.5% CI- 492.2669054 12.504 0.007 (50% 5 0.25% dilution) CI-1A Example 1 3 0.75% CI- 557.9024928 14.171 0.008 (50% 5 0.5% dilution) CI-1A Example 2 3 0.5% CI- 797.5244785 20.257 0.011 (dilution to 5 0.25% 33% of CI-1A stock solution) Example 2 3 0.75% CI- 434.9659958 11.048 0.006 (dilution to 5 0.5% 33% of CI-1A stock solution) Example 1 3 0.5% CI- 502.6852526 12.768 0.007 (dilution to 5 0.25% 33% of CI-1A stock solution) Example 1 4 0.5% CI- 544.2284121 13.823 0.010 (dilution to 5 0.25% 33% of CI-1A stock solution) Example 1 5 0.5% CI- 1210.820312 30.755 0.028 (dilution to 5 0.25% 33% of CI-1A stock solution) Example 1 4 0.5% CI- 566.4976292 14.389 0.011 (50% 5 0.25% dilution) CI-1A Example 1 5 0.5% CI- 984.5338108 25.007 0.023 (50% 5 0.25% dilution) CI-1A
TABLE-US-00013 TABLE 13 Corrosion testing of various MEA-HCl compositions using various additives - varying run times on various steel coupons at a temperature of 90° C. (coupon density of 7.86 g/cc) Run time Corrosion Surface area Coupon Fluid (hours) Package (cm.sup.2) Mils/yr Mm/year Lb/ft2 L80 Example 72 1.5% CI- 28.0774 59.40628395 1.509 0.020 1 (50% 5 0.15% dilution) CI-1A P110 Example 72 1.5% CI- 28.922 41.69960594 1.059 0.014 1 (50% 5 0.15% dilution) CI-1A P110 Example 72 2.0% CI- 28.922 38.85501433 0.987 0.013 1 (50% 5 0.2% CI- dilution) 1A L80 Example 6 0.5% CI- 28.0774 278.6907877 7.079 0.008 2 (50% 5 0.025% dilution) CI-1A N80 Example 6 0.5% CI- 28.0774 175.028233 4.446 0.005 2 (50% 5 0.025% dilution) CI-1A J55 Example 6 0.5% CI- 28.922 169.6640864 4.309 0.005 2 (50% 5 0.025% dilution) CI-1A P110 Example 6 0.5% CI- 28.922 214.4189945 5.446 0.006 2 (50% 5 0.025% dilution) CI-1A QT-900 Example 6 0.5% CI- 34.31 94.21005901 2.393 0.003 2 (50% 5 0.025% dilution) CI-1A 1018CS Example 6 0.5% CI- 33.22 1000.529698 25.413 0.028 2 (50% 5 0.025% dilution) CI-1A
TABLE-US-00014 TABLE 14 Corrosion testing comparison between MEA-HCl using various additives - during a 6 hour run time on various steel coupons at a temperature of 110° C. (coupon density of 7.86 g/cc) Surface Corrosion area Mm/ Lb/ Coupon Fluid Package (cm.sup.2) Mils/yr year ft2 L80 Example 0.75% CI- 28.0774 458.407277 11.644 0.013 2 (50% 5 0.05% dilution) CI-1A N80 Example 0.75% CI- 28.0774 460.4909464 11.696 0.013 2 (50% 5 0.05% dilution) CI-1A J55 Example 0.75% CI- 28.922 147.6659113 3.751 0.004 2 (50% 5 0.05% dilution) CI-1A P110 Example 0.75% CI- 28.922 249.3126516 6.333 0.007 2 (50% 5 0.05% dilution) CI-1A QT-900 Example 0.75% CI- 34.31 165.4004656 4.201 0.005 2 (50% 5 0.05% dilution) CI-1A 1018CS Example 0.75% CI- 33.22 195.2628915 4.960 0.005 2 (50% 5 0.05% dilution) CI-1A L80 Example 1.0% CI- 28.0774 616.2452371 15.653 0.017 2 (50% 5 0.075% dilution) CI-1A N80 Example 1.0% CI- 28.0774 515.9686453 13.106 0.014 2 (50% 5 0.075% dilution) CI-1A P110 Example 1.0% CI- 28.922 297.3546433 7.553 0.008 2 (50% 5 0.075% dilution) CI-1A
TABLE-US-00015 TABLE 15 Corrosion testing comparison between MEA-HCl using various additives - varying run times on various steel coupons at various temperatures (coupon density of 7.86 g/cc) Temp Run time Corrosion Surface area Coupon Fluid ° C. (hours) Package (cm.sup.2) Mils/yr Mm/year Lb/ft2 1018CS Example 40 6 0.5% CI-5 33.22 39.185 0.995 0.001 1 (dilution 0.025% CI-1A to 10% 0.1% NE-1 of stock solution) 1018CS Example 40 6 0.5% CI-5 33.22 37.864 0.962 0.001 1 (dilution 0.025% CI-1A to 25% 0.1% NE-1 of stock solution) 1018CS Example 40 6 0.5% CI-5 33.22 39.405 1.001 0.001 1 (dilution 0.025% CI-1A to 33% 0.1% NE-1 of stock solution) 1018CS Example 70 6 0.5% CI-5 33.22 129.441 3.288 0.004 1 (dilution 0.025% CI-1A to 10% 0.1% NE-1 of stock solution) 1018CS Example 70 6 0.5% CI-5 33.22 123.278 3.131 0.003 1 (dilution 0.025% CI-1A to 25% 0.1% NE-1 of stock solution) 1018CS Example 70 6 0.5% CI-5 33.22 139.788 3.551 0.004 1 (dilution 0.025% CI-1A to 33% 0.1% NE-1 of stock solution) L80 Example 150 4 3% CI-5 28.0774 1383.426 35.139 0.026 1 (50% 0.3% CI-1A dilution) J55 Example 110 6 1.5% CI-6 28.922 227.567 5.780 0.006 1 (dilution 0.15% CI-1A to 90% of stock solution) J55 Example 110 6 1.25% CI- 28.922 313.790 7.970 0.009 1 (dilution 60.1% CI-1A to 90% of stock solution) L80 Example 110 6 1.25% CI- 28.0774 714.178 18.140 0.020 1 (dilution 60.1% CI-1A to 90% of stock solution) N80 Example 110 6 1.25% CI- 28.0774 1172.325 29.777 0.033 1 (dilution 60.1% CI-1A to 90% of stock solution) P110 Example 110 6 1.25% CI- 28.922 1038.971 26.390 0.029 1 (dilution 60.1% CI-1A to 90% of stock solution) QT-900 Example 110 6 1.25% CI- 34.31 663.520 16.853 0.019 1 (dilution 60.1% CI-1A to 90% of stock solution) 1018CS Example 110 6 1.25% CI- 33.22 779.731 19.805 0.022 1 (dilution 60.1% CI-1A to 90% of stock solution) L80- Example 110 3 1.25% CI- 8.47 286.649 7.281 0.004 CR13 1 (dilution 60.1% CI-1A to 90% of stock solution) J55 Example 110 6 0.75% CI-5 28.922 135.276 3.436 0.004 1 (dilution 0.05% CI-1A to 90% of stock solution) L80 Example 110 6 0.75% CI-5 28.0774 201.335 5.114 0.006 1 (dilution 0.05% CI-1A to 90% of stock solution) N80 Example 110 6 0.75% CI-5 28.0774 178.154 4.525 0.005 1 (dilution 0.05% CI-1A to 90% of stock solution) P110 Example 110 6 0.75% CI-5 28.922 189.134 4.804 0.005 1 (dilution 0.05% CI-1A to 90% of stock solution) QT-900 Example 110 6 0.75% CI-5 34.31 165.187 4.196 0.005 1 (dilution 0.05% CI-1A to 90% of stock solution) QT-800 Example 110 6 0.75% CI-5 34.31 135.134 3.432 0.004 1 (dilution 0.05% CI-1A to 90% of stock solution) 1018CS Example 110 6 0.75% CI-5 33.22 270.330 6.866 0.008 1 (dilution 0.05% CI-1A to 90% of stock solution) CI-6: is a proprietary corrosion inhibitor comprising citral and cinnamaldehyde. CI-4A: propargyl alcohol with methyloxirane
TABLE-US-00016 TABLE 16 Corrosion testing comparison between MEA-HCl using various additives - varying run times on various steel coupons at a temperature of 120° C. (coupon density of 7.86 g/cc) Run time Corrosion Surface area Coupon Fluid (hours) Package (cm.sup.2) Mils/yr Mm/year Lb/ft2 P110 Example 6 0.90% CI-5 28.922 787.8886636 20.012 0.022 1 (diluted CNE to 20% of stock solution) QT-900 Example 6 0.90% CI-5 34.31 1283.771913 32.608 0.036 1 (diluted CNE to 20% of stock solution) P110 Example 6 1.0% CI-5 28.922 875.6285116 22.241 0.025 1 (diluted CNE to 20% of stock solution) P110 Example 6 1.25% CI-5 28.922 602.5477167 15.305 0.017 1 (diluted CNE to 20% of stock solution) P110 Example 6 1.5% CI-5 28.922 787.635811 20.006 0.022 1 (diluted CNE to 20% of stock solution) QT-100 Example 2 1.25% CI-5 28.922 221.4988669 5.626 0.002 1 (diluted CNE to 20% of stock solution) QT- Example 2 1.25% CI-5 29.7 549.5832215 13.959 0.005 1300 1 (diluted CNE to 20% of stock solution) QT-100 Example 3 1.25% CI-5 28.922 293.3090019 7.450 0.004 1 (diluted CNE to 20% of stock solution) QT- Example 3 1.25% CI-5 29.7 523.4829431 13.296 0.007 1300 1 (diluted CNE to 20% of stock solution) QT-100 Example 4 1.25% CI- 28.922 429.3436941 10.905 0.008 1 (diluted 5CNE to 20% of stock solution) CI-5CNE refers to a corrosion package containing CI-5, KI and a non-emulsifier.
TABLE-US-00017 TABLE 17 Corrosion testing comparison between MEA-HCl using various additives -run time of 6 hours on various steel coupons at a temperature of 90° C. (coupon density of 7.86 g/cc) Surface Corrosion area Mm/ Lb/ Coupon Fluid Package (cm.sup.2) Mils/yr year ft2 P110 Example 2 0.5% CI- 34.839 215.158445 5.465 0.006 (diluted to 5CNE 20% of stock solution) QT-100 Example 2 0.5% CI- 30.129 244.1796076 6.202 0.007 (diluted to 5CNE 20% of stock solution) QT- Example 2 0.5% CI- 32.064 329.1078442 8.359 0.009 1300 (diluted to 5CNE 20% of stock solution) P110 Example 2 0.5% CI- 34.839 221.8755867 5.636 0.006 (diluted to 5CNE 20% of stock solution) QT-100 Example 2 0.5% CI- 30.129 276.7045255 7.028 0.008 (diluted to 5CNE 20% of stock solution) QT- Example 2 0.5% CI- 32.064 342.56409 8.701 0.010 1300 (diluted to 5CNE 20% of stock solution)
TABLE-US-00018 TABLE 18 Corrosion testing comparison between MEA-HCl using various additives -run time of 4 hours on L80 steel coupons at a temperature of 150° C. (coupon density of 7.86 g/cc) Corrosion Surface Fluid Package area (cm.sup.2) Mils/yr Mm/year Lb/ft2 Example 2 3.0% CI- 31.806 1361.945612 34.593 0.025 (50% 5 0.3% dilution) CI-1A Example 2 2.5% CI- 31.806 1575.428604 40.016 0.029 (50% 5 0.25% dilution) CI-1A
TABLE-US-00019 TABLE 19 Corrosion testing comparison between MEA-HCl using various additives - various run time on L80 steel coupons at a temperature of 150° C. (coupon density of 7.86 g/cc) (surface area of coupons of 31.806 cm.sup.2) Run time Corrosion Mils/ Mm/ Lb/ Fluid (hours) Package yr year ft2 Example 3 4 2.5% CI- 1455.409087 36.967 0.027 (50% 5 0.25% dilution) CI-1A Example 3 4 3.0% CI- 1308.14376 33.227 0.024 (50% 5 0.3% dilution) CI-1A Example 3 4 3.0% CI-5 958.7766021 24.353 0.018 (50% 0.3% CI-1A dilution) 1.0% 6-3 Example 3 4 2.75% CI-5 1047.066822 26.595 0.019 (50% 0.25% CI-1A dilution) 1.0% 6-3 Example 3 4 2.75% CI-5 1672.685799 42.486 0.031 (50% 0.25% CI-1A dilution) 2.0% 6-3 Example 3 5 3.0% CI-5 1338.424546 33.996 0.031 (50% 0.3% CI-1A dilution) 1.0% 6-3
TABLE-US-00020 TABLE 20 Corrosion testing comparison between MEA-HCl using various additives - various run time on various steel coupons at a temperature of 120° C. (coupon density of 7.86 g/cc) (surface area of coupons of 31.806 cm.sup.2) Run time Corrosion Surface area Coupon Fluid (hours) Package (cm.sup.2) Mils/yr Mm/year Lb/ft2 P110 Example 1 6 0.90% CI- 28.922 787.8886636 20.012 0.022 (diluted to 5CNE 20% of stock solution) QT-900 Example 1 6 0.90% CI- 34.31 1283.771913 32.608 0.036 (diluted to 5CNE 20% of stock solution) P110 Example 1 6 1.0% CI- 28.922 875.6285116 22.241 0.025 (diluted to 5CNE 20% of stock solution) P110 Example 1 6 1.25% CI- 28.922 602.5477167 15.305 0.017 (diluted to 5CNE 20% of stock solution) P110 Example 1 6 1.5% CI- 28.922 787.635811 20.006 0.022 (diluted to 5CNE 20% of stock solution) QT-100 Example 1 2 1.25% CI- 28.922 221.4988669 5.626 0.002 (diluted to 5CNE 20% of stock solution) QT- Example 1 2 1.25% CI- 29.7 549.5832215 13.959 0.005 1300 (diluted to 5CNE 20% of stock solution) QT-100 Example 1 3 1.25% CI- 28.922 293.3090019 7.450 0.004 (diluted to 5CNE 20% of stock solution) QT- Example 1 3 1.25% CI- 29.7 523.4829431 13.296 0.007 1300 (diluted to 5CNE 20% of stock solution) QT-100 Example 1 4 1.25% CI- 28.922 429.3436941 10.905 0.008 (diluted to 5CNE 20% of stock solution)
TABLE-US-00021 TABLE 21 Corrosion testing comparison between MEA-HCl using various additives -run time of 6 hours on various steel coupons at a temperature of 90° C. (coupon density of 7.86 g/cc) Surface Corrosion area Mm/ Lb/ Coupon Fluid Package (cm.sup.2) Mils/yr year ft2 P110 Example 2 0.5% CI- 34.839 215.158445 5.465 0.006 (diluted to 5CNE 20%) QT-100 Example 2 0.5% CI- 30.129 244.1796076 6.202 0.007 (diluted to 5CNE 20%) QT- Example 2 0.5% CI- 32.064 329.1078442 8.359 0.009 1300 (diluted to 5CNE 20%) P110 Example 2 0.5% CI- 34.839 221.8755867 5.636 0.006 (diluted to 5CNE 20%) QT-100 Example 2 0.5% CI- 30.129 276.7045255 7.028 0.008 (diluted to 5CNE 20%) QT- Example 2 0.5% CI- 32.064 342.56409 8.701 0.010 1300 (diluted to 5CNE 20%) CI-5CNE is the corrosion inhibitor CI-5 combined with potassium iodide dissolved therein and with a non-emulsifier
TABLE-US-00022 TABLE 22 Corrosion testing comparison between MEA-HCl using various additives - run time of 4 hours on L80 steel coupons at a temperature of 150° C. (coupon density of 7.86 g/cc) (surface area of coupons of 31.806 cm.sup.2) Corrosion Coupon Fluid Package Mils/yr Mm/year Lb/ft2 L80 Example 2 3.0% CI-5 1361.945612 34.593 0.025 (diluted to 0.3% CI-1A 50%) L80 Example 2 2.5% CI-5 1575.428604 40.016 0.029 (diluted to 0.25% CI-1A 50%)
TABLE-US-00023 TABLE 23 Corrosion testing comparison between MEA-HCl using various additives - various run times on L80 steel coupons at a temperature of 150° C. (coupon density of 7.86 g/cc) (surface area of coupons of 31.806 cm.sup.2) Run time Corrosion Mm/ Lb/ Fluid (hours) Package Mils/yr year ft2 Example 3 4 2.5% CI-5 1455.409087 36.967 0.027 (diluted to 0.25% CI-1A 50%) Example 3 4 3.0% CI-5 1308.14376 33.227 0.024 (diluted to 0.3% CI-1A 50%) Example 3 4 3.0% CI-5 958.7766021 24.353 0.018 (diluted to 0.3% CI-1A 50%) 1.0% 6-3 Example 3 4 2.75% CI-5 1047.066822 26.595 0.019 (diluted to 0.25% CI-1A 50%) 1.0% 6-3 Example 3 4 2.75% CI-5 1672.685799 42.486 0.031 (diluted to 0.25% CI-1A 50%) 2.0% 6-3 Example 3 5 3.0% CI-5 1338.424546 33.996 0.031 (diluted to 0.3% CI-1A 50%) 1.0% 6-3
[0081] With respect to the corrosion impact of the composition on typical oilfield grade steel, it was established that it was clearly well below the acceptable corrosion limits set by industry for certain applications, such as spearhead applications or lower temperature scale treatments.
[0082] The corrosion testing carried out helps to determine the impact of the use of such modified acid composition according to the present invention compared to the industry standard (HCl blends or any other mineral or organic acid blends) when exposed to a variety of temperatures and steel grades.
[0083] The results obtained for the composition containing only HCl were used as a baseline to compare the other compositions. The results of Table 3 show that a composition according to a preferred embodiment of the present invention shows substantial improvement (more than two times better) when compared to a 15% HCl solution when exposed to coupons of 1018 steel at a temperature of 110° C. for a period of 6 hours.
[0084] Additionally, compositions according to preferred embodiments of the present invention will allow the end user to utilize an alternative to conventional acids that have the down-hole performance advantages, transportation and/or storage advantages as well as the health, safety and environmental advantages. Enhancement in corrosion control is an advantage of the present invention versus the use of HCl at temperatures above 90° C. The reduction in skin corrosiveness, the controlled spending nature, and the high salt tolerance are other advantages depending on the preferred embodiments of the compositions according to the present invention.
[0085] Dissolution Testing
[0086] In order to assess the effectiveness of the modified acid according to a preferred embodiment of the present invention, dissolution testing was carried out to study the dissolution power of various compositions upon exposure to calcium carbonate (Table 24) and dolomite (Table 25). The tests were carried out at a temperature of 23° C. and were compared to the efficacy of a solution of 15% HCl and 28% HCl. The results are reported in Tables 24 and 25 below.
TABLE-US-00024 TABLE 24 Dissolution results for various acid compositions and total solubility Acid Total Solu- Solu- Initial Final Weight bility bility - Fluid Weight Weight Loss/g % kg/m.sup.3 HCl 15% 20.0142 9.3023 10.7119 53.52 214 HCl 15% 25.0018 15.4885 9.5133 38.05 190 HCl 28% 20.0032 0.9922 19.011 95.04 380 HCl 28% 25.0024 3.84442 21.15798 84.62 423 MEA:HCl 1:5.8 15.0432 3.5958 11.4474 76.10 229 MEA:HCl 1:3.5 15.0434 5.9654 9.078 60.35 182 MEA:HCl 1:3.8 15.0422 5.0306 10.0116 66.56 200 MEA:HCl 1:4.1 15.0134 4.1962 10.8172 72.05 216 MEA:HCl 1:4.7 15.0513 3.5523 11.499 76.40 230 MEA:HCl 1:6.4 15.0328 1.4028 13.63 90.67 273 MEA:HCl 1:7 15.00576 0.2064 14.79936 98.62 296 MEA:HCl 1:9.9 18.5574 6.4458 18.5594 74.22 371 DEA:HCl 1:3.5 15.0222 5.6072 9.415 62.67 188 DEA:HCl 1:4.1 15.0356 4.0526 10.983 73.05 220
TABLE-US-00025 TABLE 25 Acid Solubility Test with Crushed Dolomite (at 23° C.) using a volume of 50 ml of composition Fluid Initial Final Weight Acid Total Example 1 15.032 5.5323 9.4997 63.20 190 Example 2 20.0028 6.8672 13.1356 65.67 263 Example 3 25.0089 8.8639 16.145 64.56 323 Example 1 diluted at 10.0318 5.198 4.8338 48.18 97 Example 2 diluted at 15.0263 8.4886 6.5377 43.51 131 Example 3 diluted at 20.0024 11.8339 8.1685 40.84 163
[0087] Spend Rate
[0088] Tests were conducted to assess the reactivity of the compositions according to preferred embodiment of the present invention.
[0089] Determination of Reaction Rate of Synthetic Acid at 60° C.
[0090] A predetermined amount of synthetic acid was heated to 60° C. in a water bath. The solution was then placed on a balance and a pre-weighed calcium carbonate tile was submerged in the heated solution. The weight was recorded at every 1 minute interval for 30 minutes. From the recorded weight, the weight loss percentage was calculated and plotted as a function of time.
[0091] Based on the data obtained, the two varying concentrations of the same composition according to a preferred embodiment of the present invention had comparable spend rates when compared to two concentrations of a control acid composition (HCl at 15% and 28%). The graphical representation of the testing is illustrated in
[0092] Although this invention exhibits a more methodical reaction rate when compared to 15% HCl, it is more reactive than most typical modified, complexed or synthetic acids at concentrations from 33% to 90%, coming very close to the reaction rate of a 15% HCl at a 90% dilution (90% acid-10% water). Having a safer modified acid system that reacts substantially faster than other safer modified acid systems is advantageous in a spearhead application where the purpose of the acid is to clean up residual cement from perforations and assist in reducing the breakdown or federate pressure during the early stages of a stimulation treatment (frac or matrix). It is advantageous to have an acid system that can be stored on location as a concentrate (providing a high level of safety even in concentrate form) that can then be deployed and diluted or blended to the desired concentration on the fly. When difficult areas of the well treatment are encountered (high breakdown pressures) the concentration can be increased, thereby reducing the time it takes to achieve the desired injection rate of the following fluid system.
[0093] Stability Testing
[0094] Testing was carried out using pressurized ageing cell with Teflon liner in order to assess the stability of the composition of Example 1 at various temperatures. The tests were conducted at a pressure of 400 psi. The results of the tests are reported in Table 26 below.
TABLE-US-00026 TABLE 26 Stability Test Using Pressurized Ageing Cell With Teflon Liner Test pH after Solubility Temp Pressure Duration pH before pH after thermal before Fluid (° C.) (psi) (hours) spending spending treatment (kg/m.sup.3) Precipitation Example 150 400 16 0.2 2.5 2.2 110 NO 1 diluted to 50% Example 175 400 16 0.15 2.4 2.3 110 NO 1 diluted to 50% Example 190 400 18 0.17 2.6 2.5 110 NO 1 diluted to 50% Example 200 400 24 0.08 2.5 5.2 110 Slight brown 1 diluted organic to 50% material
[0095] Dermal Testing
[0096] The objective of this study was to evaluate the dermal irritancy and corrosiveness of the composition of Example 1, following a single application to the skin of compositions of MEA-HCl of 1:4.1 molar ratio.
[0097] The test surface (human skin located on the back of the hand) was exposed to a composition of MEA-HCl of 1:4.1 molar ratio. Visual observation of the exposed areas was carried out over time intervals of 15, 30 45 and 60 minutes. The surface was washed after exposure and results were recorded as visual observations of the skin surface.
[0098] Observations recorded show that there was no blistering or redness effect on the exposed skin during and after exposure of the composition tested.
[0099] Dermal Testing (Rabbit Test)
[0100] A skin corrosion/dermal irritation study was conducted on albino rabbits using a composition of Example 1 to determine skin corrosion potential of the test material.
[0101] The original animal was treated with 0.5 mL of undiluted test material to permit predetermined observation times of treated sites for dermal irritation and defects. The first site dosed was washed and observed 3 minutes later. A second site was dosed and wrapped for 1 hour, then washed; both first and second test sites were observed. A third site dosed was wrapped for 4 hours. One hour after unwrapping and washing the third site, all three test sites were observed for signs of skin irritation and/or corrosion. Based on results of the first dosed animal, each of two additional animals were then dosed on a single intact 4-hour test site. Observations of all animals for dermal irritation and defects were made at ˜1, 24, 48 and 72 hours, and (original animal only) 7, 10 and 14 days after the 4-hour dose unwrap.
[0102] Tissue destruction (necrosis) was not observed in any animals within the skin corrosion evaluation period. The test material is considered non-corrosive by DOT criteria when applied to intact skin of albino rabbits.
[0103] Dermal irritation was observed in two animals in the primary skin irritation segment of the test. A Primary Irritation Index (PII) of 1.3 was obtained based on 1, 24, 48 and 72-hour observations (4-hour exposure site only) for irritation, and that value used to assign a descriptive rating of slightly irritating.
[0104] Iron Sulfide Scale Control
[0105] A composition according to a preferred embodiment of the present invention was tested for its ability to dissolve iron sulfide. The performance results were recorded in Table 27 below.
TABLE-US-00027 TABLE 27 Acid Solubility Test with Iron Sulfide (at 23° C.) Acid Initial Final Weight Acid Total Volume Weight Weight Loss Solubility Solubility Fluid (ml) (g) (g) (g) (%) (kg/m.sup.3) Example 1 50 10.0002 1.5195 8.4807 84.81 170 Example 2 50 15.0019 3.2539 11.748 78.31 235 Example 3 50 15.0048 1.0725 13.9323 92.85 279
[0106] The above results illustrate another valuable use of a composition according to preferred embodiments of the present invention by solubilising iron sulfide a commonly encountered oil field scale.
[0107] Elastomer Compatibility
[0108] When common sealing elements used in the oil and gas industry come in contact with acid compositions they tend to degrade or at least show sign of damage. A number of sealing elements common to activities in this industry were exposed to a composition according to a preferred embodiment of the present invention to evaluate the impact of the latter on their integrity. More specifically, the hardening and drying and the loss of mechanical integrity of sealing elements can have substantial consequences on the efficiency of certain processes as breakdowns require the replacement of defective sealing elements. Testing was carried out to assess the impact of the exposure of composition of Example 1 to various elastomers. Long term (72-hour exposure) elastomer testing on the concentrated product of Example 1 at 70° C. and 28,000 kPa showed little to no degradation of various elastomers, including Nitrile® 70, Viton® 75, Alias® 80 style sealing elements, the results are reported in Table 28. This indicates that the composition of Example 1 is compatible with various elastomers typically found in the oil and gas industry.
TABLE-US-00028 TABLE 28 Elastomer compatibility data for 100% composition of Example 1-3 days at 70° C. Weight Weight Weight Thickness Thickness Elastomer before/g after/g Change/g before/mm after/mm Viton V75 240 0.3454 0.3556 −0.0102 3.47 3.55 Nitrile N70 240 0.2353 0.2437 −0.0084 3.53 3.5 EPDM E70 126 0.114 0.1195 −0.0055 2.58 2.65
[0109] Wormholing Testing
[0110] Numerous studies of the wormholing process in carbonate acidizing have shown that the dissolution pattern created by the flowing acid can be characterized as one of three types (1) compact dissolution, in which most of the acid is spent near the rock face; (2) wormholing, in which the dissolution advances more rapidly at the tips of a small number of highly conductive micro-channels, i.e. wormholes, than at the surrounding walls; and (3) uniform dissolution.
[0111] The dissolution pattern that is created depends on the interstitial velocity, which is defined as the acid velocity flowing through the porous medium. Interstitial velocity is related to the injection rate (interstitial velocity=injection rate/(area of low porosity). Compact dissolution patterns are created at relatively low injection rates, wormhole patterns are created at intermediate rates and uniform dissolution patterns at high rates.
[0112] This interstitial velocity at the wormhole tip controls the wormhole propagation. The optimal acid injection rate is then calculated based on a semi-empirical flow correlation. At optimal injection rate, for a given volume, acid penetrates the furthest into the formation, resulting in the most efficient outcome of the acid stimulation. Wormhole structures change from large-diameter at low interstitial velocity to thin wormholes at optimal velocity conditions, to more branched patterns at high interstitial velocity.
[0113] It has been well-accepted by the industry that the interstitial velocity yielding wormhole mode if the optimal interstitial velocity, at which for a given volume acid penetrates the furthest into the formation, resulting in the most efficient outcome of acid stimulation. Wormhole structures change from large-diameter at low interstitial velocity to thin wormholes at optimal condition, to more branched pattern at high interstitial velocity.
[0114] This series of experimental testing study examined the composition of Example 1 (diluted to a 90% concentration). This composition is designed as a low-hazard/low-corrosion aqueous synthetic acid enhanced through the addition of proprietary oilfield chemistry to replace standard HCl blends, especially for high to ultra-high temperature.
[0115] The acid system according to the present invention was compared to 15% HCl under the exact same testing conditions. The wormhole efficiency curve (pore volume to breakthrough vs interstitial velocity) was determined for both acid systems for comparison. It was concluded that the composition tested has the similar optimal pore volume of breakthrough at about 11% lower value and about 18% lower of optimal interstitial velocity compared with HCl.
[0116] Test Parameters
[0117] Two series of matrix acidizing experiments were conducted in order to evaluate the performance of the composition of Example 1 vs 15% HCl. The experiments utilized a 90% concentration of the composition of Example 1 comprising 0.3 vol % common commercial corrosion inhibitor, and the other set of experiments utilized a 15% solution of HCl with 0.3 vol % of a corrosion inhibitor. The experiments were conducted utilizing Indiana limestone cores.
[0118] All cores were 1.5-inch in diameter and 8-inch in length. The average porosity of the core samples was 14% and the average permeability was 13 mD. The back pressure used in these experiments was 2000 psi. The testing temperature was 180° F. (82° C.). The limestone cores were selected as they help in simulating the geology encountered most commonly in oilfields in North America.
[0119] Test Procedure
[0120] The matrix acidizing apparatus consists of a pumping system, an accumulation system, a core containment cell, a pressure maintaining system, a heating system and a data acquisition system. A Teledyne Isco® syringe pump was used to inject water and acid at constant rates. A back-pressure regulator was used to maintain the desired minimum system pressure at 2000 psi.
[0121] Confining pressure was set to 400-500 psi higher than the injection pressure to avoid fluid leaking. Two heating tapes were used to heat the core holder and the injection fluid for the high-temperature tests. During the experiment, the system was first pressurized by injecting water, once the flow reached a steady state; permeability was calculated from the measured pressure differential across the core containment cell. The system was then heated to the experiment temperature. When the full system; fluid, core containment cell and core reached the target temperature, water injection was ceased and acid injection commenced.
[0122] Injection was ceased when wormholes breached the core and acid injection time was recorded for the breakthrough pore volume calculation. For each experimental condition, 4-6 individual tests were performed with the same temperature and pressure parameters. The only condition that changed was the injection rate. The rate varied in a range until the optimal condition was identified. The Buijse and Glasbergen (2005) model was utilized to generate the wormhole efficiency relationship by fitting the experimental data obtained.
[0123] Core Properties
[0124] The cores utilized for testing were 1.5 inches in diameter and 8 inches long. Indiana limestone samples were obtained from one sample of outcrop to ensure linear properties.
[0125] Experimental Results
[0126] The experimental results for HCl are listed in Table 29 below. The experimental results for the composition of Example 1 (at 90% concentration) are listed in Table 30.
TABLE-US-00029 TABLE 29 Wormholing Experiment - Experimental Results for HCl Acid injection rate Interstitial Velocity Pore Volume to Core# (ml/min) (cm/min) Breakthrough IC2 10 6.39 0.52 IC1 8 4.53 0.60 IC3 7 4.97 0.60 IC5 5 3.47 0.51 IC6 3 2.10 0.47 IC16 2 1.56 0.64 IC18 0.8 0.62 2.93
TABLE-US-00030 TABLE 30 Wormholing Experiment - Experimental Results for the composition of Example 1 (at 90% concentration) Acid injection rate Interstitial Velocity Pore Volume to Core# (ml/min) (cm/min) Breakthrough IC111 10 6.37 0.63 IC108 5 3.01 0.46 IC112 3 1.92 0.49 IC5109 2 1.2 0.57 ICA16 1 0.57 2.11
[0127] The optimal condition for two sets of experiments with Buijse and Glasbergen equation are listed in Table 31.
[0128]
[0129] The CT scans for both the compositions of Example 1 (at 90%concentration) are shown in
TABLE-US-00031 TABLE 31 Optimal Condition Obtained from Experimental Results from Wormholing Experiment #1 Optimal condition HCl Example 1 (90% conc.) PV.sub.bt-optimal 0.46 0.41 V.sub.i-opt 1.97 1.62 PV.sub.bt-optimal difference 11% V.sub.i-optimal difference 18%
[0130] According to the optimal wormhole efficiency theory, wormhole diameter is supposed to increase when the injection velocity decreases and the stimulation begins losing efficiency at low injection rates. This is not observed during this study utilizing the composition of Example 1 (at 90% concentration). At a low injection rate (0.8 ml/min (0.5 cm/min)) the HCl core developed a large-diameter wormhole and the wormhole propagation velocity is slow. The test stopped because the sleeve for confining pressure was broken by compact dissolution exhibited with HCl. On the contrast, the composition of Example 1 (at 90% concentration) showed a wormhole diameter similar to the more optimal injection rate (higher injection rate). At 1.2 cm/min, the wormholes created by the composition of Example 1 (at 90% concentration) were much smaller (desired) than the ones created by the 15% HCl composition. This shows that the composition of Example 1 (at 90% concentration) according a preferred embodiment of the present invention has higher stimulation efficiency in general compared with HCl, especially at lower injection rate.
[0131] Preliminary observations of wormhole efficiency tests: the optimal interstitial velocity for the composition of Example 1 (at 90% concentration) is lower than 15% HCl, providing an advantage over HCl acid system test. This feature helps to reduce the requirements of high injection rates typically utilized in field operations to achieve any level of efficiency with regards to wormholing performance; the optimal pore volume to breakthrough for the composition of Example 1 (at 90% concentration) is similar (optimal) to 15% HCl. With other retarded acids, they tend to have lower optimal interstitial velocity. Most of them, if not all, have higher optimal pore volume of breakthrough because of lower reaction rates. The composition of Example 1 (at 90% concentration) does not exhibit an increased PV.sub.bt,opt; and it has advantageous potential when compared to 15% HCl from a wormhole performance perspective. The benefit is more pronounced at low interstitial velocity. For injection-rate limited applications, the composition according to the present invention may reduce the acid volume required 2-4 times with the same stimulation outcome.
[0132] Wormholing Performance
[0133] In order to compare the wormholing performance of the composition of Example 1 (at 90% conc.) and a 15% HCl composition, some modeling work was done at two interstitial velocity values.
[0134] To compare their performance, v.sub.i near Example 1's optimal condition and at a lower condition were modeled. Table 32 contains the corresponding PV.sub.bt values at selected v.sub.i.
TABLE-US-00032 TABLE 32 Modeling Conditions for the composition of Example 1 (90% conc.) and 15% HCl Modeling Conditions HCl Example 1 (90% conc.) Case 1 v.sub.i, 1 1.6 1.6 PV.sub.bt, 1 0.49 0.41 Case 2 v.sub.i, 2 0.6 0.6 PV.sub.bt, 2 3.23 2.11
[0135] Modeling work followed Buijse-Glasbergen model of wormhole propagation. The equation is as following:
[0136] For each of the cases, the PV.sub.bt,n and v.sub.i,n values were varied to assess the acid performance by comparing the v.sub.wh values. The wormhole length at each time step was calculated by simply computing how much wormhole has increased by multiplying the wormhole tip velocity to the time step (in this case 0.1 min) and adding to the wormhole length at previous time step.
r.sub.wh=r.sub.wi+v.sub.wh*0.1 (2)
[0137] Skin was calculated with simplified Hawkins' formula.
[0138] The overall productivity index was calculated with formula 4 below:
[0139] Then the productivity of each acid was compared with the J.sub.D values at overall skin of 0 and 10.
[0140] where the skin term will have the value of either 0 or 10. Then this ratio was graphed with the volume of acid used. For the sake of the calculation, injection rate of 2 bpm, porosity of 14%, wellbore thickness of 1,000 ft, initial wellbore radius of 0.4 ft, reservoir radius of 2,980 ft, wellbore pressure of 3,000 psi, reservoir pressure of 5,000 psi, permeability of 30 mD, fluid viscosity of 1 cp, and formation volume factor of 1.117 were assumed.
[0141]
[0142] As can be seen from the
[0143] Environmental Testing
[0144] A series of test were carried out to assess the environmental impact of monoethanoamine. A stock solution of 98-99% pure monoethanolamine was sent to be tested. The solution was diluted where necessary.
[0145] Determination of Acute Lethal Toxicity to Marine Copepods (Copepoda; Crustacea) (ISO 14669 (1999) Water Quality)
[0146] This study was commissioned to determine the aquatic phase toxicity of monoethanolamine to the marine copepod Acartia tonsa. The A. tonsa toxicity LC.sub.50 test was conducted in accordance with the study plan except for the following deviation and interferences but met all other relevant validity criteria. In the definitive test the temperature of the dilution water was below acceptable limits by a maximum of 0.7° C., the pH was below acceptable limits by a maximum of 0.01 units. These deviations were not expected to have an impact on the test as there was no control mortalities.
[0147] In the range-finding test composition of monoethanolamine exhibited a 48 h LC.sub.50 value of 550 mg/l (Water Accommodated Fraction (WAF)) to the marine copepod A. tonsa in the aqueous phase. The result was based on nominal concentrations and was calculated by Linear Interpolation within the CETIS suite of statistical analysis. There was <10% control mortality observed throughout the range-finding test. In the definitive test, the composition of monoethanolamine exhibited a 48 h LC.sub.50 value of 434 mg/l in seawater (Water Accommodated Fraction (WAF)) to the marine copepod A. tonsa in the aqueous phase. The result was based on nominal concentrations and was calculated by Linear Interpolation within the CETIS suite of statistical analysis. There were <10% control mortality observed throughout the definitive test.
[0148] OSPARCOM Guidelines (2006) Part A. A Sediment Bioassay Using an Amphipod Corophium Sp.
[0149] This study was commissioned to determine the sediment phase toxicity of the composition of monoethanolamine to the intertidal amphipod Corophium volutator. The C. volutator toxicity LC.sub.50 test was conducted in accordance with the study plan and met all relevant validity criteria. The pH at the 10,000 mg/kg (nominal weight) replicates showed a much higher pH compared to the normal required range of 7.5-8.5, this is a direct effect of the test material itself. The composition of monoethanolamine exhibited a 10 day LC.sub.50 value of 6,660 mg/kg (via dried sediment) to the marine amphipod C. volutator in the sediment phase. The result is based on nominal concentrations and was calculated by Linear Interpolation within the CETIS suite of statistical analysis.
[0150] ISO 10253 (2016) Water Quality—Marine Algal Growth Inhibition Test with Skeletonema Sp.
[0151] This study was commissioned to determine the aquatic phase toxicity of the composition of monoethanolamine to the marine unicellular algae Skeletonema sp. The Skeletonema sp. toxicity EC(r).sub.50 test was conducted in accordance with the study plan and met all relevant validity criteria. It is the results from this test that has been reported. Observations showed that the pH for a 1000 mg/l stock resulted in a physical change, the stock went from cloudy to clear therefore the unadjusted stocks were used for the range-finding test and definitive test apart from the 100 mg/l stock, there was no physical change observed.
[0152] In the range-finding test, the composition of monoethanolamine exhibited a 72 h EC(r).sub.50 value of 509 mg/l (WAFs) to the marine phytoplankton Skeletonema sp. in the aqueous phase. The result is based on nominal concentrations and was calculated by Linear Interpolation within the CETIS suite of statistical analysis. In the definitive test, monoethanolamine exhibited a 72 h EC(r).sub.50 value of 199.7 mg/l (WAFs) to the marine phytoplankton Skeletonema sp. in the aqueous phase. The result is based on nominal concentrations and was calculated by Linear Interpolation within the CETIS suite of statistical analysis.
[0153] Assessment of Aerobic Degradability of the Composition of Example 1 in Seawater (OECD 306 Method)
[0154] This study was commissioned to determine the aerobic degradability of the composition of monoethanolamine in seawater. The test was conducted in accordance with the study plan and met all relevant validity criteria. There were no deviations in this test. The ThOD.sub.NO3 value was determined from the chemical formula of the compound tested. There were nitrogen containing components present, therefore full nitrification was assumed.
[0155] The oxygen blank degradation was within formal limits of acceptability. The soluble reference material, sodium benzoate, degraded by more than 60% in the first 14 days, indicating that the seawater used in the test contained a satisfactory population of viable bacteria. The seawater data collected confirms the microbial count for seawater used in this test was within acceptable limits.
[0156] According to the biodegradation data with nitrification taken into account the composition of monoethanolamine biodegraded by 71% over 28 days. The test material appeared to biodegrade rapidly during the first 7 days, the rate slowed down between days 14 and 21. However, during the last 7 days the rate increased to reach a maximum biodegradation of 71% on the final day of the 28-day study.
[0157] The OECD 306 guideline states the test material can be considered to be inhibitory to bacteria (at the concentration used) if the BOD of the mixture of reference and test materials is less than the sum of the BOD of the separate solutions of the two substances. Within this test, the composition showed a low percentage inhibition of 12% in 28 days.
[0158] Assessment of the Toxicity of the Composition of Example 1 to the Marine Fish Cyprinodon Variegatus (OSPAR Limit Test)
[0159] This study was commissioned to determine the aquatic (96 h limit test) toxicity of the composition of monoethanolamine to the marine fish Cyprinodon variegatus.
[0160] The 96 h fish limit test was conducted in accordance with the study plan and met all relevant validity criteria. There were no interferences in this test. Test conditions of exposure were within formal and informal limits of acceptability except for the exception noted below. There were ten fish used in both the test and control tanks, with no control mortality observed. The pH was not adjusted as the adjustment of pH caused a physical change in the test material stock in an allied study; the assessment of the toxicity (48 h LC.sub.50) of the composition tested to the marine copepod Acartia tonsa (2356-1).
[0161] The test concentration was derived from the test material EC/LC.sub.50 value between the most sensitive acute toxicity test species Skeletonema sp. and A. tonsa. From allied studies, the algal species Skeletonema sp. was noted to be more sensitive with an EC.sub.50 value of 199.7 mg/l.
[0162] After 96 h exposure to the composition of monoethanolamine, no mortalities were observed in the marine fish C. variegatus. Therefore, it can be concluded that the composition exhibited no effect at 199.7 mg/l after 96 h of exposure (Water Accommodated Fraction) to the marine fish C. variegatus in the water phase.
Uses of Compositions According to Preferred Embodiments of the Present Invention
[0163] Table 33 lists a number of potential uses (or applications) of the compositions according to the present invention upon dilution thereof ranging from approximately 1 to 90% dilution, include, but are not limited to: injection/disposal treatments; matrix acid squeezes, soaks or bullheads; acid fracturing, acid washes; fracturing spearheads (breakdowns); pipeline scale treatments, cement breakdowns or perforation cleaning; pH control; and de-scaling applications, high temperature (up to 190° C.) cyclical steam scale treatments and steam assisted gravity drainage (SAGD) scale treatments (up to 190° C.).
[0164] The methods of use generally comprise the following steps: providing a composition according to a preferred embodiment of the present; exposing a surface (such as a metal surface) to the aqueous modified acid composition; allowing the aqueous modified acid composition a sufficient period of time to act upon said surface; and optionally, removing the acid composition when the exposure time has been determined to be sufficient for the operation to be complete or sufficiently complete. Another method of use comprises: injecting the aqueous modified acid composition into a well and allowing sufficient time for the aqueous modified acid composition to perform its desired function, subsequently removing the acid composition from the well to stop the acid exposure. Yet another method of use comprises: exposing the aqueous modified acid composition to a body of fluid (typically water) requiring a decrease in the pH and allowing sufficient exposure time for the aqueous modified acid composition to lower the pH to the desired level.
TABLE-US-00033 TABLE 33 Applications for which compositions according to the present invention can be used as well as proposed dilution ranges Sug- Application gested Benefits Injection/Disposal 10%- Compatible with mutual solvents and 75% solvent blends, Squeezes & Soaks 33%- Ease of storage & handling, cost effective Bullhead 75% compared to conventional acid Annular stimulations. Ability to leave pump equipment in wellbore. Acid Fracs/matrix 50%- Decreased shipping and storage compared treatments 90% to conventional acid, no blend separation issues, comprehensive spend rate encourages deeper formation penetration. Frac Spearheads 33%- Able to adjust concentrations on the fly. (Break-downs) 90% Decreased shipping and storage on location. Cement Break- 20%- Higher concentrations recommended due downs 90% to lower temperatures, and reduced solubility of aged cement. pH Control 0.1%- Used in a variety of applications to 1.0% adjust pH level of water based systems. Liner De-Scaling, 1%- Continuous injection/de-scaling of slotted Heavy Oil 25% liners, typically at very high temperatures.
[0165] The main advantages of the use of the modified acid composition included: the reduction of the total loads of acid being transported, and the required number of tanks by delivering concentrated product to location and diluting with fluids available on location, or near location (with fresh or low to high salinity production water). Another advantage of a preferred embodiment of the present invention includes the decreased the load of corrosion inhibitor. Other advantages of preferred embodiments of the composition according to the present invention include: operational efficiencies which lead to the elimination of having to periodically circulate tanks of HCl acid due to corrosion control chemical additive separation; reduced corrosion to downhole tubulars; temperature corrosion protection up to 190° C., less facility disruptions due to iron or metals precipitation in the oil treating process and precipitation of solubilized carbonate at lower pH levels, thermal stability of a modified acid, and reduced hazardous HCl acid exposure to personnel and environment by having a low hazard, low fuming acid (lower vapour pressure) having low or no dermal corrosiveness.
[0166] A modified acid composition according to a preferred embodiment of the present invention, can be used to treat scale formation in SAGD or CSS (cyclical stream) operations at high temperatures (up to 190° C.) while achieving time dependent acceptable corrosion limits set by industry (typically two to three hours at elevated temperatures). This also eliminates the need for the SAGD or CSS operations to be halted for a “cool down prior to a scale treatment and said modified acid is injected into said well to treat scale formation inside said well at high temperatures greatly reducing down-time and lost revenue for the operator.
[0167] While the foregoing invention has been described in some detail for purposes of clarity and understanding, it will be appreciated by those skilled in the relevant arts, once they have been made familiar with this disclosure that various changes in form and detail can be made without departing from the true scope of the invention in the appended claims.