MODEL FOR IN-VITRO SIMULATION OF THE BEHAVIOUR OF DYSFUNCTIONAL VESSELS
20210222130 · 2021-07-22
Inventors
Cpc classification
A61L2430/20
HUMAN NECESSITIES
C12N5/0062
CHEMISTRY; METALLURGY
C12N5/0697
CHEMISTRY; METALLURGY
International classification
A61L27/50
HUMAN NECESSITIES
C12N5/00
CHEMISTRY; METALLURGY
Abstract
The present invention refers to a model for in-vitro simulation of the behaviour of dysfunctional human vessels, such as for example vessels affected by aneurysm, stenosis or sclerosis plaques, as an instrument for testing medical devices and drugs with the aim of verifying effectiveness and safety thereof prior to use thereof on humans. Specifically, the present invention refers to an in vitro model of a substantially tubular-shaped vascular structure having dysfunctional anatomical and physiological characteristics simulating the same vascular structure of a healthy subject whose vascular structure has been damaged or deformed or deteriorated due to a damage selected from among the group comprising or, alternatively, consisting of aneurysm, stenosis, sclerosis plaques, forms of tumours or cardiomyopathies having the characteristics as claimed in the attached claims. Furthermore, the present invention also refers to a reliable and reproducible industrialisation process for eliminating air bubbles for producing an engineered vascular tissue for the in vitro test of medicinal products for human use and veterinarian products for animal use.
Claims
1. An in-vitro model of a substantially tubular-shaped vascular structure having dysfunctional anatomical and physiological characteristics simulating the same vascular structure of a healthy subject whose vascular structure has been damaged or deformed or deteriorated due to a damage selected from among the group comprising or, alternatively, consisting of aneurysm, stenosis, sclerosis plaques, forms of tumours or cardiomyopathies; wherein said model comprises or, alternatively, consists of one or more biocompatible porous polymeric supports (“scaffold”) capable of promoting a cell adhesion and growth, wherein said scaffold is seeded with endothelial cells which cover a lumen of the scaffold and constitute an endothelium having a single layer of confluent cells, said scaffold being made with deformities or defects on a tubular structure thereof, said deformities or said defects comprising bifurcations, curvatures, elbows, constrictions, dilatations; said scaffold consisting of electrospun silk fibroin, copolymers of polyglycolic acid/polylactic acid (PGA/PLA) or copolymers of polyglycolic acid/polycaprolactone (PGA/PCL).
2. The in vitro model according to claim 1, wherein said vascular structure is selected from among blood vessels or blood ducts or central or peripheral circulatory system valves.
3. The in vitro model according to claim 2, wherein said vascular structure is selected from among arteries, veins, capillaries, aortic or mitral valve.
4. The in vitro model according to any one of claim 1, wherein said deformities or said defects of the tubular structure comprise combinations of bifurcations, curvatures, elbows, constrictions, dilatations.
5. A method for testing a medical device or a drug so as to verify the effectiveness and safety thereof before an in-vivo use thereof on the man or animal, said method comprising the following steps: preparing a substantially tubular-shaped scaffold having the dysfunctional anatomical and physiological characteristics suitable to simulate a damage or a deformation or a deterioration due to an aneurysm, stenosis, sclerosis plaques, forms of tumours or cardiomyopathies, said scaffold having deformities or defects on the tubular structure thereof which are bifurcations, curvatures, elbows, constrictions, dilatations; seeding at least one part of the interior lumen of said scaffold with endothelial cell lines so as to obtain a continuous and homogeneous layer of seeded endothelial cells (seeding method), optionally seeding at least one part of the outer surface of said scaffold with muscle cell lines; promoting the growth of said endothelial cells, and optionally said muscle cells, up to obtaining a continuous and uniform layer of endothelial cells, to obtain said in vitro model; introducing into said in vitro model a medical device or a drug subject of test, and allowing the circulation (perfusion model) in said in-vitro model comprising said medical device or drug of a human whole blood sample, artificial blood or derivatives thereof so as to evaluate the behaviour and the interaction of said medical device or drug with said human whole blood sample, artificial blood or derivatives thereof.
6. A method or process for the production of an engineered vascular tissue or construct, preferably a scaffold (21) having a lumen covered with functional and continuous endothelium having a confluent cell monolayer, for testing medical or veterinarian products, said process comprising applying: a method for seeding an endothelial cell culture in the lumen of a scaffold (21) to obtain a seeded scaffold (21); said seeded scaffold (21) being present in a bioreactor (11), to obtain a bioreactor (11)-seeded scaffold (21) system; wherein said seeding method comprises the steps of: releasing said endothelial cell culture in form of a cell suspension comprising a fresh growth medium and endothelial cells in a container (91) mounted on a T-shaped connector (T2) arranged upstream of the bioreactor (11) by means of a rotary connector (CR1); followed by releasing said endothelial cell culture in the lumen of the scaffold (21) present in the bioreactor chamber (11) with a continuous flow such that the flow speed allows said cell suspension to drip into the T-shaped connector (T2) without generating air bubbles and pushing the air bubbles present in the lumen of the scaffold (21) towards an opening of a T-shaped connector (T3) arranged downstream of the bioreactor (11) allowing the outflow thereof; and, subsequently, a method for perfusion—with a fresh growth medium having a temperature comprised in the range between 30° C. and 45° C., preferably at 37° C.—of the endothelial cells present in the lumen of said seeded scaffold (21); said perfusion method being obtained by connecting a perfusion circuit (51-56) or (51-57 and BT) to said bioreactor (11)-seeded scaffold (21) system; wherein said perfusion method comprises a step of partly filling an element for removing the air bubbles (71) or (BT) present in the perfusion circuit with said fresh growth medium, wherein said element for removing the air bubbles (71) or (BT) comprises a chamber, a cap that closes said chamber, an access with inflow function (211) and an access with outflow function (212), wherein said chamber of the element for removing the air bubbles (71 or BT) has a volume and wherein a first part of said volume is filled with said fresh growth medium and wherein a second part of said volume is filled with air, said second part of said volume having the function of trapping the air bubbles present in said fresh growth medium which flows through said access with inflow function (211) and said access with outflow function (212).
7. The process according to claim 5, wherein said method for seeding said endothelial cell culture in the lumen of said scaffold (21) comprises: mounting the scaffold (21), preferably an electrospun silk fibroin tubular scaffold, on the grips of a scaffold-holder (13, 13a, 13b) and housing said scaffold-holder (13, 13a, 13b) with the scaffold (21) in the bioreactor chamber (11), to obtain a bioreactor(11)-scaffold (21) system; followed by injecting the fresh growth medium into the lumen of said scaffold (21) fixed on said scaffold-holder (13) arranged inside the bioreactor chamber (11); followed by adding said fresh growth medium into the bioreactor chamber (11) where said scaffold-holder (13, 13a, 13b) with the scaffold (21) is present injected with said growth medium; followed by leaving for a time interval comprised between 1 hour and 18 hours at a temperature comprised between 20° C. and 30° C., preferably 25° C., said growth medium in the lumen of the scaffold (21) and in the bioreactor chamber (11) where said scaffold-holder (13) with the scaffold (21) is present injected with said growth medium; followed by clearing the internal of the lumen of the scaffold (21) and of the bioreactor chamber (11) of the growth medium; followed by releasing said endothelial cell culture in said container (91), preferably said container (91) is a syringe; followed by releasing said cell suspension in the lumen of the scaffold (21); followed by adding said fresh growth medium in the bioreactor chamber (11) where said scaffold-holder (13) with the scaffold (21) is present seeded containing said cell suspension in the lumen; and followed by incubating, preferably for 24 hours at 37° C. in presence of 5% of CO.sub.2, the scaffold (21) housed in the bioreactor chamber (11).
8. The process according to claim 5, wherein said method for the perfusion of the endothelial cells present in the lumen of said seeded scaffold (21) comprises: preparing said closed perfusion circuit comprising the tubes (51), (52), (53), (54), and, optionally, (55); occluding the tube (54) or (55) of the perfusion circuit using a closing element (171) in a position proximal to a connector (C), preferably said closing element is a clamp or the like; followed by unscrewing the connector (C) arranged between the tube (53) or (54) and the tube (54) or (55) respectively in the perfusion circuit; screwing the tube (53) or (54) of the perfusion circuit to an open lateral end of the T-shaped connector (T2) upstream of the bioreactor (11) at a lateral access thereof; followed by opening the T-shaped connector (T3) downstream of the bioreactor (11) and unscrewing a cap of a lateral opening of the T-shaped connector (T3); followed by connecting the tube (54) or (55) of the perfusion circuit to the lateral opening of the T-shaped connector (T3) arranged downstream of the bioreactor (11) and removing the closing element (171); followed, if need be, by inserting—between the tube (53) and the under-pump tube (52) of the perfusion circuit—the element for removing the air bubbles (71).
9. The process according to claim 6, wherein the element for removing the air bubbles (71) or (BT) is a bubble-trap or the like.
10. The process according to claim 5, wherein the scaffold (21), preferably a tubular scaffold, is selected from among polymeric scaffolds of synthetic or natural origin, wherein said polymeric scaffolds are formed by only one polymer or by copolymers, preferably electro spun silk fibroin or copolymers of polyglycolic acid/polylactic acid (PGA/PLA) or copolymers of polyglycolic acid/polycaprolactone (PGA/PCL).
11. The process according to claim 5, wherein the endothelial cells are selected from among the cells that form an endothelium of a vascular tissue, preferably HAOECs (human aortic endothelial cells), HCAECs (human coronary artery endothelial cells), HMEVECs (human dermal microvascular endothelial cells) or HUVECs (human umbilical vein endothelial cells).
12. The process according to claim 6, wherein the growth medium used is the Endothelial Growth Medium comprising fetal bovine serum (2%), adenine (0.2 μg/ml), ammonium metavanadate (0.0006 μg/ml), amphotericin B (0.3 μg/ml), calcium chloride 2H.sub.2O (300 μg/ml), choline chloride (20 μg/ml), copper sulphate 5H.sub.2O (0.002 μg/ml), trioptic acid DL-6,8 (0.003 μg/ml), folinic acid (calcium) (0.6 μg/ml), heparin (4 μg/ml), hydrocortisone (2 μg/ml), L-aspartic acid (15 μg/ml), L-cysteine (30 μg/ml), L-tyrosine (20 μg/ml), manganese sulphate monohydrate (0.0002 μg/ml), ammonium molybdate 4H.sub.2O (0.004 μg/ml), nicotinamide (8 μg/ml), nickel chloride 6H.sub.2O (0.0001 μg/ml), penicillin (60 μg/ml), phenol red sodium salt (15 μg/ml), potassium chloride (300 μg/ml), putrescine dihydrochloride (0.0002 μg/ml), pyridoxine hydrochloride (3 μg/ml), sodium metasilicate 9H.sub.2O (3 μg/ml), sodium sulphate 7H.sub.2O (200 μg/ml), sodium selenite (0.01 μg/ml), streptomycin sulphate (100 μg/ml), thiamine hydrochloride (4 μg/ml) and zinc sulphate 7H.sub.2O (0.0003 μg/ml), preferably heated to 37° C.
13. A scaffold (21) for use in the model of claim 1, the scaffold having a lumen coated with a functional and continuous endothelium (21) having a confluent cell monolayer obtained by means of a process comprising the following steps: preparing a substantially tubular-shaped scaffold having the dysfunctional anatomical and physiological characteristics suitable to simulate a damage or a deformation or a deterioration due to an aneurysm, stenosis, sclerosis plaques, forms of tumours or cardiomyopathies; seeding at least one part of the interior lumen of said scaffold with endothelial cell lines so as to obtain a continuous and homogeneous layer of seeded endothelial cells (seeding method), optionally seeding at least one part of the outer surface of said scaffold with muscle cell lines; promoting the growth of said endothelial cells, and optionally said muscle cells, up to obtaining a continuous and uniform layer of endothelial cells, to obtain said in vitro model.
14. Use of the scaffold (21) according to claim 1, for conducting in vitro preclinical or clinical tests of a medicinal product for human use or of a veterinarian product for animal use to be used in the cardiovascular and peripheral vascular region, preferably valves, heart valves, stents, grafts, catheters, bandages or nets.
Description
[0051]
[0052] In the context of the present invention the expression continuous and functional endothelium is used to indicate an endothelium, with physiological-like behaviour, wherein the endothelial cells are adjacent to each other, adhered to the scaffold and expressing markers typical of the endothelial cells, such as for example Von Willebrand factor (VWF), cluster of differentiation 31 (CD31), vascular cell adhesion molecule 1(VCAM-1). In particular, the expression continuous endothelium is used to indicate an endothelium having a monolayer of confluent cells.
[0053] In the context of the present invention the expression scaffold is used to indicate a biocompatible porous polymeric medium capable of promoting the cell adhesion and growth, endothelial cells in this case. The polymeric scaffold can be of synthetic or natural origin and consist of only one polymer or copolymers (entirety of polymers), such as for example electrospun silk fibroin or copolymers of PGA/PLA (polyglycolic acid/polylactic acid) or PGA/PCL (polyglycolic acid/polycaprolactone).
[0054] In the context of the present invention the expression “confluence” refers to a surface of the scaffold (in particular an inner surface or lumen of such scaffold) which is covered by adherent cells. In particular, so-called “confluent cells” have a confluence equivalent to or greater than 90%, preferably comprised between 90% and 100%, even more preferably comprised between 95% and 100%, hence substantially the entire surface of the scaffold is covered by adherent cells and there is no more surface left available on the scaffold so that the cells can grow as a monolayer.
[0055] In the context of the present invention the cells constituting an endothelium of a vascular tissue are defined as endothelial cells. Examples of endothelial cells are the HAOECs (human aortic endothelial cells), HCAECs (human coronary artery endothelial cells), HMEVECs (human dermal microvascular endothelial cells), or HUVECs (human umbilical vein endothelial cells).
[0056] In the context of the present invention, a scaffold having the lumen mainly covered by functional endothelial cells following the in vitro endothelisation process is defined as engineered vascular construct.
[0057] Said endothelial cells covering the lumen of the scaffold constitute a continuous endothelium, i.e. an endothelium having a monolayer of confluent cells.
[0058] In the context of the present invention, the cell growth and maintenance fluid, specific for each type of cell, is defined as growth medium. In particular, as concerns endothelial cells used in this specific case (HUVECs—Human Umbilical Vein Endothelial Cells, purchased from Sigma Aldrich, code 200-05n), the growth medium is Endothelial Growth Medium (EGM, Sigma Aldrich, 211-500). EGM contains fetal bovine serum (2%), adenine (0.2 μg/ml), ammonium metavanadate (0.0006 μg/ml), amphotericin B (0.3 μg/ml), calcium chloride 2H.sub.2O (300 μg/ml), choline chloride (20 μg/ml), copper sulphate 5H.sub.2O (0.002 μg/ml), trioptic acid DL-6,8 (0.003 μg/ml), folinic acid (calcium) (0.6 μg/ml), heparin (4 μg/ml), hydrocortisone (2 μg/ml), L-aspartic acid (15 μg/ml), L-cysteine (30 μg/ml), L-tyrosine (20 μg/ml), manganese sulphate monohydrate (0.0002 μg/ml), ammonium molybdate 4H.sub.2O (0.004 μg/ml), nicotinamide (8 μg/ml), nickel chloride 6H.sub.2O (0.0001 μg/ml), penicillin (60 μg/ml), phenol red sodium salt (15 μg/ml), potassium chloride (300 μg/ml), putrescine dihydrochloride (0.0002 μg/ml), pyridoxine hydrochloride (3 μg/ml), sodium metasilicate 9H.sub.2O (3 μg/ml), sodium sulphate 7H.sub.2O (200 μg/ml), sodium selenite (0.01 μg/ml), streptomycin sulphate 100 μg/ml), thiamine hydrochloride (4 μg/ml), and zinc sulphate 7H.sub.2O (0.0003 μg/ml). The fresh growth medium is the sterile medium not used previously, directly supplied by the manufacturer. The expression hot growth medium is used to indicate that the growth medium was previously heated at a temperature comprised in the range between 30° C. and 45° C., preferably at 37° C.
[0059] The process subject of the present invention comprises a seeding method and a method for connection between a bioreactor and a scaffold perfusion circuit (perfusion method), preferably tubular scaffolds, for engineering a vascular tissue with ensuing production of vascular grafts engineered (vascular constructs/tissues) for testing medicinal products. Said process, comprising the seeding method and the method for connecting a perfusion circuit for a bioreactor-scaffold system (perfusion method), advantageously guarantees the accurate removal of air bubbles from the system described hereinafter and, thus, it guarantees maximum reproducibility of the process. Furthermore, reducing the risk of the air bubbles coming into contact with the endothelial cells allows to prevent damaging the endothelial cells and it allows to obtain a confluent monolayer of endothelial cells adhered onto the lumen of the scaffold (continuous and functional endothelium). In this specific case, such seeding method and method for connecting a scaffold perfusion circuit (perfusion method) is applied onto a scaffold preferably tubular electrospun silk fibroin in a bioreactor for the perfusion.
[0060] The process of the present invention allows to overcome the limitations of the models currently available and meeting the 3R requirements in that it offers a valid alternative to using animal models. Forming an object of the present invention is a process for producing an engineered vascular tissue or construct, preferably a scaffold (
wherein said seeding method comprises the steps of: [0062] releasing said endothelial cell culture in form of a cell suspension comprising a fresh growth medium and endothelial cells in a container (
and, subsequently, [0064] a method for perfusion—with a fresh growth medium having a temperature comprised in the range between 30° C. and 45° C., preferably at 37° C.—of the endothelial cells present in the lumen of said seeded scaffold (21); said perfusion method being obtained by connecting a perfusion circuit (
wherein said perfusion method comprises a step of [0065] partly filling an element for removing the air bubbles (71 or BT) present in the perfusion circuit with said fresh growth medium, wherein said element for removing the air bubbles (71 or BT) comprises a chamber, a cap that closes said chamber, an access with inflow function (211) and an access with outflow function (212), wherein said chamber of the element for removing the air bubbles (71 or BT) has a volume and wherein a first part of said volume is filled with said fresh growth medium and wherein a second part of said volume is filled with air, said second part of said volume having the function of trapping the air bubbles present in said fresh growth medium which flows through said access with inflow function (211) and said access with outflow function (212).
[0066] With the aim of illustrating preferred embodiments, the proposed technical solution represented by the process subject of the present invention is, for ease of comprehension, divided into the two methods which are described in detail separately hereinafter: (1) method for seeding a cell culture in the lumen of a scaffold, preferably a tubular scaffold; (2) method for connecting a perfusion circuit to a bioreactor-scaffold system (perfusion method).
(1) Method for Seeding a Cell Culture in the Lumen of a Scaffold According to a Preferred Embodiment.
[0067] The method for uniform seeding of endothelial cells for a bioreactor-scaffold system, comprises a plurality of steps carried out sequentially and under sterile conditions: [0068] 1.1 A scaffold (
[0069] The insertion of the scaffold-holder 13 into the bioreactor 11 occurs in a manner such that the inlet upstream of the bioreactor coincides (
[0075] T3 arranged downstream of the bioreactor without possible air bubbles, the T-shaped connector T2 arranged upstream of the bioreactor is closed using a cap (
[0080] Advantageously, the seeding method created by the Applicant allows to operate under sterility conditions. Furthermore, the present seeding method subject of the present invention is rapid, reproducible, and advantageously allows to prepare a scaffold having the lumen surface (internal) with endothelial cells homogeneously and uniformly adhered along the entire length of the scaffold (from the proximal part to the medial part up to the distal part). The present seeding method subject of the present invention allows to seed the cells eliminating both the air bubbles present in the bioreactor-scaffold system and the air bubbles that are formed, hence avoiding to damage the cells. Basically, each step of the present method is standardised and reproducible and it optimises the cost and the operating time.
Experimental Evidence of the Seeding Method
[0081] To prove the effectiveness of the seeding method subject of the present invention, the following analysis were conducted.
[0082] The viability of the cells adhered to the scaffold was assessed using an assay which uses resazurin (trade name Alamar Blue, name IUPAC 7-hydroxy-10-oxidophenoxazin-10-ium-3-one, CAS 550-82-3) as reagent. Such assay consists in a metabolic reaction that allows to quantify cell viability due to the oxidation-reduction of the indicator (resazurin) which is reduced to resofluorine, a pink fluorescent compound in the presence of reducing atmosphere of a vital cell. After 24 hours of adhesion, the seeded scaffold is removed from the grips. Subsequently, the scaffold is sectioned (cutting it) into three areas measuring about 2 cm each depending on the distance from the site of injection of the cell suspension: proximal, medial and distal. Subsequently, each section is divided into 4 parts measuring about 1 cm.sup.2. 3 samples each representing each region (proximal, medial, distal) of the scaffold with adhered endothelial cells were selected for the assay with resazurin. Each sample is positioned in a well of a 24-well dish and incubated with 1 ml of a 0.02 mg/ml resazurin sodium salt (Sigma Aldrich, R7017) solution with fresh growth medium preferably for 3 hours at 37° C. with 5% of CO.sub.2. The reaction that is developed between the 0.02 mg/ml resazurin sodium salt solution with fresh growth medium and the scaffold sample (with the adhered endothelial cells) is analysed using the A.U. (arbitrary unit of fluorescence) detection at 590 nm by using a spectrofluorometer.
[0083] A further analysis conducted is the assessment of the amount of genomic DNA present in the cells adhered on the samples of the scaffold previously used for the assay with resazurin. The genomic DNA is extracted from the adhered cells by a scaffold through lysis and it is subsequently quantified using Quant-iT™ PicoGreen™ dsDNA Assay (P7589, Invitrogen, Molecular Probes) where the fluorescent stain of the nucleic acids (PicoGreen) allows—through a standard reference curve—to determine the concentration of genomic DNA in solution.
[0084] In
[0085] This data was confirmed by the quantification of the genomic DNA (
[0086] No significant cell viability difference was observed among the various proximal, medial and distal sections of the scaffolds seeded with endothelial cells. In particular, cell viability and the number thereof can be compared along the length (main axis of the scaffold) in the proximal, medial and distal portions thereof. With the aim of supporting this evidence, costaining was conducted using DAPI (4′,6-Diamidino-2-Phenylindole, Dihydrochloride, D1306, ThermoFisher scientific) and Rhodamine-Phalloidin (R415, ThermoFisher scientific) on samples representing each region (proximal, medial, distal) of a scaffold seeded with endothelial cells and incubated for 24 hours. The two DAPI and Rhodamine-Phalloidin reagents are specific respectively for the nuclear detection and for actin filaments (F-actin), morphological components of a live cell, visible after the staining using a fluorescence microscope or a confocal microscopy. After 24 hours of culture, these results show that the endothelial cells are vital and distributed on the lumen of the scaffold in a uniform fashion. In particular, these results show a 90% cell confluence. Furthermore, conducted on samples representing each region (proximal, medial, distal) of a scaffold seeded with endothelial cells and incubated for 24 hours are gene expression analysis for markers typical of endothelial cells: for example, the Von Willebrand factor (VWF), cluster of differentiation 31 (CD31), vascular cell adhesion molecule 1(VCAM-1). In order to conduct a gene expression evaluation, the total RNA is extracted from cells (endothelial in this case) and after reverse transcription at cDNA is quantified using a specific Taqman Gene Expression Assay (ThermoFisher Scientific) using the real-time PCR technique. Functional levels for gene expression of the markers listed previously are indicators of good functionality and viability of the cells adhered on the lumen of the scaffold.
[0087] Lastly, H&E “Haematoxylin and Eeosin” staining analysis is conducted on samples of a scaffold seeded with endothelial cells according to the present invention with the aim of evaluating the distribution of the cells and the morphology thereof, and an immunofluorescence assay for specific endothelial functionality markers.
[0088] In conclusion, the present seeding method subject of the present invention revealed to be efficient in that it guarantees a homogeneous, uniform and reproducible seeding of vital endothelial cells along the entire lumen.
(2) Method for Connecting a Perfusion Circuit to a Bioreactor-Scaffold System (Perfusion Method) according to the First Embodiment (
[0089] The connection method is based on the following sequential steps, subsequent to seeding (method for seeding a cell culture in the lumen of a scaffold according to the embodiment described above under point (1)) and at 24 hours from adhesion of the endothelial cells: [0090] 2.1 Place the tube or under-pump (
[0100] Fill the bubble trap with hot fresh growth medium so as to leave a given air volume and close the chamber as well as its accesses using the respective caps. [0101] 2.11 Connect the bubble trap to the perfusion circuit previously connected to the bioreactor-scaffold system as follows (
(3) Method for Connecting a Perfusion Circuit to a Bioreactor-Scaffold System (Perfusion Method) according to a Second Preferred Embodiment (
[0110] The connection method is based on the following sequential steps, subsequent to seeding (method for seeding a cell culture in the lumen of a scaffold according to the embodiment described above under point (1)) and at 24 hours from adhesion of the endothelial cells: [0111] 3.1) Connect—under sterility conditions—the tubes of the perfusion circuit (
[0123] Advantageously, the connection method (perfusion method) described herein, both in the first embodiment and in the second embodiment described above, allows to connect a perfusion circuit of a scaffold, preferably tubular, to the bioreactor-seeded scaffold system. This procedure allows to prevent the formation of air bubbles and prevents the bubbles, should they be formed, from reaching the scaffold seeded with endothelial cells of the bioreactor-scaffold system. Furthermore, the air bubbles possibly already present in the perfusion circuit do not reach the scaffold due to the presence of the bubble trap (
Experimental Evidence of the Connection Method
[0124] The experimental analysis regarding the evaluation of the method for connecting the perfusion circuit to the bioreactor-scaffold system are the same ones applied for the evaluation of the seeding method of a cell culture in a scaffold preferably tubular.
[0125] In the context of the present invention the perfusion circuit (
[0126] With reference to the first embodiment of the perfusion method described above and represented in
[0127] The reservoir (
[0128] Also forming an object of the present invention are the following preferred embodiments RPn, as indicated below. [0129] RP1. A process for producing vascular tissues, preferably scaffold (
[0154] The first phase to be carried out and optimised is the cell seeding phase, preferably endothelial cells, followed by a second critical phase of connecting the perfusion circuit to the system comprising the bioreactor and the scaffold, so as to ensure reliability, effectiveness and reproducibility to the industrialisation process for the in vitro generation of a continuous and functional endothelium.
[0155] The success of the industrialisation process subject of the present invention for the production of the engineered vascular tissue/construct, preferably a scaffold having a lumen covered with a functional and continuous endothelium having a confluent cell monolayer, mainly consists in the success relating to the phase of seeding and connecting the perfusion circuit to the bioreactor-scaffold system, so as to globally guarantee the elimination of air bubbles in a reliable and reproducible manner. The seeding method depends on the cell source and on the density thereof, on the chemical and porosity properties and on the full removal of the air bubbles from the lumen of the scaffold during the injection of the cell suspension. On the other hand, the method for connection between the perfusion circuit and the bioreactor-scaffold system is based on maintaining the sterility of the assembled system and on the guarantee of absence of air bubbles that can come into contact with the seeded scaffold. It should be observed that the formation of air bubbles must be avoided given that the air bubbles can damage the cells, jeopardising the viability thereof with ensuing lack of endothelisation of the scaffolds.
[0156] The description of the present invention shows that the choice of the method for connecting the perfusion circuit to the bioreactor-scaffold system depends on the method for seeding the previously optimised endothelial cells due to the fact that said connection method must be suitable to the experimental setup and to the perfusion needs and the position chosen for this system in the incubator.
[0157] The process for seeding a scaffold, preferably a tubular scaffold, is one of the factors crucial towards in vitro generation of functional engineered vascular constructs, using confluent endothelium, as shown in the description of the present invention. This process is responsible for a uniform and homogeneous distribution of endothelial cells in the lumen same case applying to the adhesion of the cells to the surface. The description of the present invention shows that the choice of the most appropriate seeding method, adapting it to each bioreactor-scaffold system, defines the reproducibility of the process, showing the advantages thereof in the reproducibility of the results.
[0158] Also in preclinical tests, as well as others, there arises the need for creating reproducible methods for the large-scale production of functional vascular constructs.
[0159] Thus, the seeding method of the present invention, well defined and traceable, guarantees a highly uniform distribution in terms of adhesion of endothelial cells and good reproducibility of the results, required for a laboratory whose activity focuses on the production of in vitro vascular constructs as test models of the preclinical field as well as other fields.
[0160] After 24 hours of adhesion, the cells adhered in the lumen of the scaffold, mainly tubular, must maintain their morphology and viability so as to obtain a homogeneous vascular endothelium. Thus, it is important to avoid any cell alteration during the connection process which could alter the state of cell adhesion, with possible loss of the vascular layer subject of growth (being formed).
[0161] The known methods for connection between the bioreactor and the perfusion circuit cause cell suffering with ensuing detachment—even partial—of the endothelial cells from the luminal surface, so that the formation of a functional endothelial layer is slowed or hindered. Furthermore, the known methods for connection between the bioreactor and the perfusion circuit do not guarantee the absence of air bubbles, that may be formed due to possible torsions or compressions (full or partial) of the connection tubes during the perfusion. It is important to absolutely prevent the contact between said air bubbles and the seeded scaffold which is avoided by introducing an element, for example a bubble-trap capable of eliminating the air bubbles before they reach the seeded scaffold. This drawback was successfully overcome thanks to the process subject of the present invention which allows to obtain an inner surface of the scaffold covered with a uniform and functional layer of endothelial cells, in particular a confluent cell layer).
[0162] Preferred embodiments En of the present invention are described below: [0163] E1. An in-vitro model of a substantially tubular-shaped vascular structure having dysfunctional anatomical and physiological characteristics simulating the same vascular structure of a healthy subject whose vascular structure has been damaged or deformed or deteriorated due to a damage selected from among the group comprising or, alternatively, consisting of aneurysm, stenosis, sclerosis plaques, forms of tumours or cardiomyopathies; [0164] wherein said model comprises or, alternatively, consists of one or more biocompatible porous polymeric supports (scaffolds) capable of promoting a cell adhesion and growth, wherein said scaffold is seeded with endothelial cells which cover a lumen of the scaffold and constitute an endothelium having a single layer of confluent cells, said scaffold being provided with deformities or defects on a tubular structure thereof. [0165] E2. The in vitro model according to E1, wherein said vascular structure is selected from among blood vessels or blood ducts or central or peripheral circulatory system valves; preferably arteries, veins, capillaries, aortic or mitral valve. [0166] E3. The in vitro model according to E1 or E2, wherein said vascular structure is a synthetic vascular structure, and wherein said scaffold consists of electrospun silk fibroin, copolymers of polyglycolic acid/polylactic acid (PGA/PLA) or copolymers of polyglycolic acid/polycaprolactone (PGA/PCL). [0167] E4. The in vitro according to any one of E1-E3, wherein said deformities or said defects of the tubular structure comprise bifurcations, curvatures, elbows, constrictions, dilatations or combinations thereof. [0168] E5. A method for testing a medical device or a drug so as to verify the effectiveness and safety thereof before the in-vivo use thereof on the man or animal, said method comprising the following steps: [0169] preparing a substantially tubular-shaped scaffold having the dysfunctional anatomical and physiological characteristics suitable to simulate a damage or a deformation or a deterioration due to an aneurysm, stenosis, sclerosis plaques, forms of tumours or cardiomyopathies; [0170] seeding at least one part of the interior lumen of said scaffold with endothelial cell lines so as to obtain a continuous and homogeneous layer of seeded endothelial cells (seeding method), optionally seeding at least one part of the outer surface of said scaffold with muscle cell lines; [0171] promoting the growth of said endothelial cells, and optionally said muscle cells, up to obtaining a continuous and uniform layer of endothelial cells, to obtain said in vitro model; [0172] introducing into said in vitro model a medical device or a drug subject of test, and [0173] allowing the circulation (perfusion model) in said in-vitro model comprising said medical device or drug of a human whole blood sample, artificial blood or derivatives thereof so as to evaluate the behaviour and the interaction of said medical device or drug with said human whole blood sample, artificial blood or derivatives thereof. [0174] E6. A method or process for the production of an engineered vascular tissue or construct, preferably a scaffold (21) having a lumen covered with functional and continuous endothelium having a confluent cell monolayer, for testing medical or veterinarian products, said process comprising applying: [0175] a method for seeding an endothelial cell culture in the lumen of a scaffold (21) to obtain a seeded scaffold (21); said seeded scaffold (21) being present in a bioreactor (11), to obtain a bioreactor (11)-seeded scaffold (21) system;
wherein said seeding method comprises the steps of: [0176] releasing said endothelial cell culture in form of a cell suspension comprising a fresh growth medium and endothelial cells in a container (91) mounted on a T-shaped connector (T2) arranged upstream of the bioreactor (11) by means of a rotary connector (CR1); followed by [0177] releasing said endothelial cell culture in the lumen of the scaffold (21) present in the bioreactor chamber (11) with a continuous flow such that the flow speed allows said cell suspension to drip into the T-shaped connector (T2) without generating air bubbles and pushing the air bubbles present in the lumen of the scaffold (21) towards an opening of a T-shaped connector (T3) arranged downstream of the bioreactor (11) allowing the outflow thereof;
and, subsequently, [0178] a method for perfusion—with a fresh growth medium having a temperature comprised in the range between 30° C. and 45° C., preferably at 37° C.—of the endothelial cells present in the lumen of said seeded scaffold (21); said perfusion method being obtained by connecting a perfusion circuit (51-56) or (51-57 and BT) to said bioreactor (11)-seeded scaffold (21) system;
wherein said perfusion method comprises a step of [0179] partly filling an element for removing the air bubbles (71) or (BT) present in the perfusion circuit with said fresh growth medium, wherein said element for removing the air bubbles (71) or (BT) comprises a chamber, a cap that closes said chamber, an access with inflow function (211) and an access with outflow function (212), wherein said chamber of the element for removing the air bubbles (71 or BT) has a volume and wherein a first part of said volume is filled with said fresh growth medium and wherein a second part of said volume is filled with air, said second part of said volume having the function of trapping the air bubbles present in said fresh growth medium which flows through said access with inflow function (211) and said access with outflow function (212). [0180] E7. The process according to E5 or E6, wherein said method for seeding said endothelial cell culture in the lumen of said scaffold (21) comprises: [0181] mounting the scaffold (21), preferably an electrospun silk fibroin tubular scaffold, on the grips of a scaffold-holder (13, 13a, 13b) and housing said scaffold-holder (13, 13a, 13b) with the scaffold (21) in the bioreactor chamber (11), to obtain a bioreactor(11)-scaffold (21) system;
followed by [0182] injecting the fresh growth medium into the lumen of said scaffold (21) fixed on said scaffold-holder (13) arranged inside the bioreactor chamber (11); followed by [0183] adding said fresh growth medium into the bioreactor chamber (11) where said scaffold-holder (13, 13a, 13b) with the scaffold (21) is present injected with said growth medium; followed by [0184] leaving for a time interval comprised between 1 hour and 18 hours at a temperature comprised between 20° C. and 30° C., preferably 25° C., said growth medium in the lumen of the scaffold (21) and in the bioreactor chamber (11) where said scaffold-holder (13) with the scaffold (21) is present injected with said growth medium; followed by [0185] clearing the internal of the lumen of the scaffold (21) and of the bioreactor chamber (11) of the growth medium; followed by [0186] releasing said endothelial cell culture in said container (91) according to claim 1, preferably said container (91) is a syringe; followed by [0187] releasing said cell suspension in the lumen of the scaffold (21) according to claim 1; followed by [0188] adding said fresh growth medium in the bioreactor chamber (11) where said scaffold-holder (13) with the scaffold (21) is present seeded containing said cell suspension in the lumen; and followed by [0189] incubating, preferably for 24 hours at 37° C. in presence of 5% of CO.sub.2, the scaffold (21) housed in the bioreactor chamber (11). [0190] E8. The process according to any one of E5-E7, wherein said method for the perfusion of the endothelial cells present in the lumen of said seeded scaffold (21) comprises: [0191] preparing said closed perfusion circuit comprising the tubes (51), (52), (53), (54), and, optionally, (55); [0192] occluding the tube (54) or (55) of the perfusion circuit using a closing element (171) in a position proximal to a connector (C), preferably said closing element is a clamp or the like; followed by [0193] unscrewing the connector (C) arranged between the tube (53) or (54) and the tube (54) or (55) respectively in the perfusion circuit; [0194] screwing the tube (53) or (54) of the perfusion circuit to an open lateral end of the T-shaped connector (T2) upstream of the bioreactor (11) at a lateral access thereof; followed by [0195] opening the T-shaped connector (T3) downstream of the bioreactor (11) and unscrewing a cap of a lateral opening of the T-shaped connector (T3); followed by [0196] connecting the tube (54) or (55) of the perfusion circuit to the lateral opening of the T-shaped connector (T3) arranged downstream of the bioreactor (11) and removing the closing element (171);
followed, if need be, by [0197] inserting—between the tube (53) and the under-pump tube (52) of the perfusion circuit—the element for removing the air bubbles (71). [0198] E9. The process according to any one of E6-E8, wherein the element for removing the air bubbles (71) or (BT) is a bubble-trap or the like. [0199] E10. The process according to any one of E5-E9, wherein the scaffold (21), preferably a tubular scaffold, is selected from among polymeric scaffolds of synthetic or natural origin, wherein said polymeric scaffolds are formed by only one polymer or by copolymers, preferably electrospun silk fibroin or copolymers of polyglycolic acid/polylactic acid (PGA/PLA) or copolymers of polyglycolic acid/polycaprolactone (PGA/PCL). [0200] E11. The process according to any of E5-E10, wherein the endothelial cells are selected from among the cells that form an endothelium of a vascular tissue, preferably HAOECs (human aortic endothelial cells), HCAECs (human coronary artery endothelial cells), HMEVECs (human dermal microvascular endothelial cells) or HUVECs (human umbilical vein endothelial cells). [0201] E12. The process according to any one of E6-E11, wherein the growth medium used is the Endothelial Growth Medium comprising fetal bovine serum (2%), adenine (0.2 μg/ml), ammonium metavanadate (0.0006 μg/ml), amphotericin B (0.3 μg/ml), calcium chloride 2H.sub.2O (300 μg/ml), choline chloride (20 μg/ml), copper sulphate 5H.sub.2O (0.002 μg/ml), trioptic acid DL-6,8(0.003 μg/ml), folinic acid (calcium) (0.6 μg/ml), heparin (4 μg/ml), hydrocortisone (2 μg/ml), L-aspartic acid (15 μg/ml), L-cysteine (30 μg/ml), L-tyrosine (20 μg/ml), manganese sulphate monohydrate (0.0002 μg/ml), ammonium molybdate 4H.sub.2O (0.004 μg/ml), nicotinamide (8 μg/ml), nickel chloride 6H.sub.2O (0.0001 μg/ml), penicillin (60 μg/ml), phenol red sodium salt (15 μg/ml), potassium chloride (300 μg/ml), putrescine dihydrochloride (0.0002 μg/ml), pyridoxine hydrochloride (3 μg/ml), sodium metasilicate 9H.sub.2O (3 μg/ml), sodium sulphate 7H.sub.2O (200 μg/ml), sodium selenite (0.01 μg/ml), streptomycin sulphate (100 μg/ml), thiamine hydrochloride (4 μg/ml) and zinc sulphate 7H.sub.2O (0.0003 μg/ml), preferably heated to 37° C. [0202] E13. A scaffold (21) having a lumen coated with a functional and continuous endothelium (21) having a confluent cell monolayer obtained by means of a process comprising the following steps: [0203] preparing a substantially tubular-shaped scaffold having the dysfunctional anatomical and physiological characteristics suitable to simulate a damage or a deformation or a deterioration due to an aneurysm, stenosis, sclerosis plaques, forms of tumours or cardiomyopathies; [0204] seeding at least one part of the interior lumen of said scaffold with endothelial cell lines so as to obtain a continuous and homogeneous layer of seeded endothelial cells (seeding method), optionally seeding at least one part of the outer surface of said scaffold with muscle cell lines; [0205] promoting the growth of said endothelial cells, and optionally said muscle cells, up to obtaining a continuous and uniform layer of endothelial cells, to obtain said in vitro model; preferably wherein said scaffold (21) can be used in an in vitro model according to one from E1-E4; more preferably wherein said process comprises the characteristics of any one from E6-E12. [0206] E14. Use of the scaffold (21) according to any one of E1-E4 or E13, for conducting in vitro preclinical or clinical tests of a medicinal product for human use or of a veterinarian product for animal use to be used in the cardiovascular and peripheral vascular region, preferably valves, heart valves, stents, grafts, catheters, bandages or nets.
LIST OF REFERENCE NUMBERS
[0207] 11 bioreactor [0208] 13 scaffold-holder [0209] 13a scaffold-holder grip [0210] 13b scaffold-holder grip [0211] 14a lateral opening of the scaffold-holder [0212] 21 scaffold [0213] 41 inflow of the bioreactor chamber [0214] 42 outflow of the bioreactor chamber [0215] 51 tube [0216] 52 tube or under-pump [0217] 53 tube [0218] 54 tube [0219] 55 head of the peristaltic pump [0220] 56 reservoir [0221] 57 pump [0222] 71 element for removing air bubbles (or bubble trap) [0223] 72 cap [0224] 91 container, preferably syringe [0225] 101 pipette [0226] 102 syringe plunger [0227] 171 clamp [0228] 172 clamp [0229] 211 access with inflow function [0230] 212 access with outflow function [0231] BT bubble trap [0232] CR1 rotary connector [0233] CR2 rotary connector [0234] T1 T-shaped connector [0235] T2 T-shaped connector [0236] T3 T-shaped connector