Support of segmented structural design
11078053 · 2021-08-03
Assignee
Inventors
Cpc classification
B66C6/00
PERFORMING OPERATIONS; TRANSPORTING
E04C3/08
FIXED CONSTRUCTIONS
B66C7/02
PERFORMING OPERATIONS; TRANSPORTING
E04C2003/0491
FIXED CONSTRUCTIONS
International classification
B66C6/00
PERFORMING OPERATIONS; TRANSPORTING
E04C3/07
FIXED CONSTRUCTIONS
Abstract
A structural support that can be used as a truss girder bridge crane, or the like. The support includes one or more rows 13 of segments 15, that are arranged in side by side relation along the length of the support. Each row 13 has extending there through at least one tensioning element 14 which is anchored at opposite ends of the row and is pretensioned with respect to the row in order to hold the segments of the row together. A support preferably includes one row 13 of segments 15 in a lower chord 11 of the support and another row 13 of segments in an upper chord of the support. Vertical framework is mounted between the chords with ends secured adjacent the segments 15 by the tensioning element. The individual segments and the tensioning elements may be directed to a construction site at the location of use and assembled into rows and the appropriate structural construction.
Claims
1. A structural support (10) comprising: two rows (13) of at least two successively arranged structural segments (15); one of said rows of structural segments (15) forming an upper cord (12) of the structural support (10) and another of said rows (13) forming a lower cord (11) in vertically displaced relation to the upper cord (12); positioning elements (32) disposed within adjacent ends of the structural segments (15) of each row (13) and spaced apart from each other for positioning the structural segments (15) with respect to each other; and frame elements (19, 40) interconnecting the upper and lower cords (12, 11); said structural segments (15) of the each row (13) being braced with respect to each other by a respective tensioning element (14) extending inside the support (10); and each tensioning element (14) being anchored to opposite ends (25a,b) of the respective row (13) of structural segments (15) in order to brace the structural segments (15) of the row (13) with respect to each other, and each tensioning element being a rod comprising a plurality of axially interconnected rod segments (14a).
2. The structural support (10) of claim 1 wherein two adjacent structural segments (15) of each row (13) are braced together without an integrally bonded connection therebetween for securing the adjacent structural segments (15) to each other.
3. The structural support (10) of claim 1 wherein two adjacently arranged structural segments (15) of each row (13) are braced together without a weld or screw connection therebetween for securing the adjacent segments (15) to each other.
4. The structural support (10) of claim 1 wherein said tensioning element (14) of each row extends through the structural segments (15) of each row (13).
5. The structural support (10) of claim 1 wherein said each row (13) of structural segments (15) extends from one end (21a) of the structural support (10) to an opposite end (21b) of the structural support (10).
6. The structural support (10) of claim 5 wherein each tensioning element (14) is anchored to one end (25) of the row (13) outside the structural segments (15) of the row (13).
7. The structural support (10) of claim 5 wherein each tensioning element (14) is anchored to both ends (25a, 25b) of the row (13) outside the row (13) of structural segments (15).
8. The structural support (10) of claim 1 wherein the length (L) of the individual structural segments (15) of each row (13) is no more than 1.2 meters.
9. The structural support (10) of claim 1 wherein each structural segment (15) has a bottom (15a), a cap (15c), as well as two lateral walls (15b) extending in row orientation (R).
10. The structural support (10) of claim 1 wherein said structural support (10) is a truss girder.
11. The structural support (10) of claim 1 wherein between the lower chord (11) and the upper chord (12) there are arranged framework elements (18) extending in an inclined manner relative to the Vertical, and at least one end section (20) of a framework element (18) being held between adjacent structural segments (15).
12. A device comprising at least one support (10) according to claim 1.
13. The device of claim 12 including at least one end carriage (35) arranged on one end (21a,b) of the support (10), and said tensioning element (14) is anchored in the end carriage (35) for bracing the end carriage (35) against one of the structural segments (15) of the row (13).
14. A method of providing and assembling the structural support of claim 1 including the steps of: providing the structural segments (15) and the tensioning element (14) at a construction site at the location of use; arranging the provided segments (15) to form a row (13) at the construction site; and bracing the structural segments (15) arranged in the row (13) with respect to each other by means of the tensioning element (14) at the construction site.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(9) While the invention is susceptible of various modifications and alternative constructions, certain illustrative embodiments thereof have been shown in the drawings and will be described below in detail. It should be understood, however, that there is no intention to limit the invention to the specific forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) Referring now more particularly to
(11) In the truss girder support 10 depicted in
(12) The depicted support 10 comprises framework elements 18 with framework element sections 19 that are inclined relative to the horizontal H and to the vertical V between the lower chord 11 and the upper chord 12, such sections also being referred to as abutments. The illustrated truss girder support 10 does not need vertical rods or posts. Alternatively additionally, the truss girder support 10 may have posts. The framework elements 18 have end sections 20 that in this case extend in the vertical direction V.
(13) The row 13 of segments 15 in the lower chord 11 extending from one end 21a of the support 10 to the opposite end 21b of the support 10 has, in the depicted exemplary embodiment, three successively arranged segments 15. Between two adjacent segments 15, there is clamped, respectively, a stack 22 with two end sections 20 of the framework elements 18 arranged successively along the row 13, with the arrangement pressed against each other.
(14) In the upper chord 12 of the depicted exemplary embodiment, the row 13 has two successively arranged segments 15, wherein—between the adjacent segments 15—there is respectively clamped one stack 22 with two end sections 20 of the framework elements 18 which are pressed against each other.
(15) Respectively one end element 23 is arranged on the ends 16a, 16b of the lower chord 11. On each end 16a, 16b between the end element 23 and the end side 24 of the outer segment 15 of the row 13 of the lower chord 11, there is clamped an end section 20 of the outer framework element 18, with the adjacent segments 15 pressed against each other.
(16) Likewise, there is arranged respectively one end element 23 on the ends 17a, 17b of the upper chord 12. On each end 17a, 17b, there is clamped, between the end element 23 and the end side 24 of the outer segment 15 of the row 13 of the upper chord 12, an end section 20 of the outer abutment element on the end, with the end element 23 pressed against the end side 24 of the outer segment 24.
(17) According to an important feature of the illustrated embodiment, the clamping force for clamping the end sections is applied by compressing the end elements 23 and the segments 15 of row 13 by means of at least one pretensioned tensioning element 14. In the depicted exemplary embodiment according to
(18) The following explanation regarding one tensioning element 14 applies to all tensioning elements for rows 13 that are arranged in the support 10, unless stated otherwise: In the depicted exemplary embodiment according to
(19) In the depicted exemplary embodiment, the pretensioned tensioning element 14 braces itself with the anchor elements 27a, 27b against the oppositely arranged end elements 23 of the truss 11, 12 in a positive locking manner in opposite direction in order to compress the end elements 23 arranged due to the pretensioning in the rod 26 between the anchor elements 27a, 27b, the interposed segments 15 of the row 13, as well as the end sections 20. On each end 25a, 25b of the row 13 the end element 23 again braces itself against a stack of elements which in the depicted exemplary embodiment, is a stack of end sections 20, that brace themselves against the end side 24 of the outer segment 15 on the end 25a, 25b. As a result of this, adjacent segments 15 are pressed against each other and the end sections 20 of the framework elements 18 are clamped between the adjacent segments 15 or between an end element 23 and an adjacent segment 15.
(20) The long tensioning element 14 has a relatively soft force/path characteristic. As a result of this, the connection of the segments 15 of the row 13 to each other by means of the tensioning element or elements 14 of the row 13 display high fatigue strength. This imparts the support with high fatigue strength even with dynamic stresses. This also applies to connections between the support 10 and the connecting elements of a device according the invention, said connections being provided by the tensioning element or tensioning elements 14, as will be apparent from the description of the exemplary embodiment according to
(21) Between the two force-introducing locations on the ends 25a, 25b of the row 13—in the exemplary embodiment between the support locations of the two anchor elements 27a, 27b—the tensioning element 14 is not connected to the row 13 of segments 15 in a force-introducing manner. The tensioning element 14 braces itself between the two support locations of the anchor elements 27a, 27b, but not at other support locations, in order to transmit tensile forces in pretensioning direction along the longitudinal extent of the tensioning element 14.
(22) Two adjacent segments 15 of a row 13 are pressed against each other preferably only by the compressive force introduced by means of the tensioning element or tensioning elements 14 of the row 13 into the row 13. There is preferably no screw connecting device on the adjacent ends 28a, 28b of the adjacent segments 15 for compressing the adjacent ends 28a, 28b of the segments 15, in particular the end sides 24 of the segments 15 against each other—with or without elements arranged between the end sides 24.
(23) The pretensioning of the tensioning elements 14 in the lower chord 11 and/or in the upper chord 12 are preferably such that—only by pretensioning, even with a load of the device that is placed in the support—there will not occur an opening of gaps between adjacent segments 15 of the row 13 in the lower chord 11 and/or in the upper chord 12, even with a maximum load for which the device is designed. Between the respectively two adjacent segments 15 of a row 13—in the exemplary embodiment in particular row 13 in the lower chord 11—there is preferably, for example, is no screw connection for connecting the adjacent segments 15 to each other on adjacent ends 28a, 28b of the segments 15, which screw connection would, during operational use of the support 10 in a device, load the row 13 in tension along the pretensioning force of the tensioning elements 14 of row 13. In addition, there is preferably no integrally bonded connection such as a weld connection between two segments 15 of a row 13, which could connect the segments 15 to each other and which would apply tensile stress along the pretensioning force of the tensioning elements 14, because, preferably due to the pretension ing of the tensioning elements 14 of row 13, even without such an integrally bonded connection, a gaping apart of two adjacent segments is would not occur, by stressing the device with a maximum load for which the device is designed.
(24) The adjacent segments 15 are prevented from moving relative to each other, in particular perpendicularly, with respect to the pretensioning force by pressing the adjacent segments 15 against each other due to the pretensioning of the tensioning elements 14 of row 13. Additional connecting devices between the adjacent segments 15 of row 13 that would apply stress—during the use of the support 10 in the device when the device is in operational use—in transverse direction, in particular in perpendicular direction with respect to the tensioning force due to the load on the device, are preferably not necessary or provided.
(25) The segments 15 may consist, for example, of steel, in particular of structural steel or aluminum. In the exemplary embodiment, the segments have the form of a box with a bottom 15a, two lateral walls 15b and a cap 15c. For example, the segments 15, in particular those of the lower chord 11 may be made of a U-beam 29 whose enclosed space, as in the depicted exemplary embodiment (
(26) In the depicted exemplary embodiment all segments 15 of the support 10 are of the same length, in which case it is also possible, for example, that the segments 15 in the lower chord 11 have a uniform length that is different from a uniform length in the upper chord 12. Alternatively, one or two segments 15 in the upper chord may have a length different from the other segments 15 of the support 10 or the lower chord 11. Alternatively or additionally, for example one or two segments 15 in the upper chord 12 may have a different length. The one segment 15 or both segments 15 in the lower chord 11 and/or in the upper chord 12, can be designed to adapt to the length of the support 10 to the specifications of a device for the support 10. Arranged on a segment 15 having a different length, there may be a framework element 18 with a different angle of the framework element section 19 relative to the horizontal and the vertical. The angle of the framework element section 19 of this framework element 18 may be adaptable so as to be able to use the framework element 18 with segments 15 having different lengths. Otherwise, it is possible to provide supports 10 having different length by the appropriate selection of the segments 15 in the lower chord 11 and the upper chord 12, respectively. If the segments 15 that are used in the lower chord 11, in the upper chord 12 and/or in the entire support 10 have the same length or have the same length with the exception of one or two or three segments 15, the warehousing of the segments 15 and the assembly of the support 10 are particularly efficient. Preferably, each segment 15 is not longer than 1.2 meters. Thus, the segments 15 are preferably no longer than Europool palettes.
(27) The framework elements 18 are preferably sheet metal parts, preferably steel sheet parts, in particular structural steel sheet parts, or aluminum sheet parts. The metal sheet may be canted in the framework element section 19 of the framework element 18 between the upper chord 12 and the lower chord 11, as can be seen in
(28) The tensioning element 14 or the tensioning elements 14 in the lower chord 11 and/or in the upper chord 12 may be assembled of at least two individual tensioning element segments (not illustrated). The tensioning element segments extend in the assembled tensioning element 14 along the longitudinal extent of the tensioning element. In order to connect the tensioning element segments to each other, it is possible, for example, to use connecting pieces (not illustrated) between adjacent tensioning element segments, for example, in which case the tensioning element segments are fastened, for example, by screw connection and/or clamping connection in the connecting piece. The tensioning element segments may have a length of at most 1.2 meters.
(29) On the adjacent ends 28a, 28b of adjacent segments 15 of a row 13 and/or on the ends 25a, 25b of the row 13, there can be provided positioning aid elements 32, for example of steel, in particular structural steel or aluminum, for positioning the segments 15 and/or for positioning the framework elements 18. In the exemplary embodiments according to
(30) The individual parts of the support 10, which, in the exemplary embodiment, include at least the segments 15, the framework elements 18, the end elements 23, as well as the tensioning elements 14, and the positioning aid elements 32, are transported to the construction site at the location of use. The end elements 23, the segments 15 of the lower chord 11 and the segments 15 of the upper chord 12, as well as the framework elements 18, are arranged successively for the arrangement according to
(31) For positioning the segments 15, the positioning aid element 32 is plugged into adjacent segments 15 and through the end sections 20 that are to be clamped between the segments 15. In doing so, a movement of the adjacent segments 15 relative to each other in transverse direction, for example in perpendicular direction, can be stopped in row orientation R. The positioning aid element 32 can be fastened to the segments 15 by means of fastening devices (not illustrated), in which case the fastening devices are arranged and set up in such a manner that the adjacent segments 15 that have been previously fixed in position next to each other are fixed in position tensioning the segments 15 with the tensioning element 14. Alternatively or additionally, the positioning aid elements 32 may comprise abutment elements (not illustrated) that come into contact as abutments with the end sides of the segments 15, so that the positioning aid elements 33 cannot be pushed too far into the segments 15. With the use of the positioning aid elements 32, the segments 15 and the truss girder elements 18 can be positioned and aligned precisely in a simple manner in preparation for tensioning the tensioning element 14. The row 13 of the segments 15 for the lower chord and/or for the upper chord that have been previously fixed in position and aligned relative to each other by the positioning aid elements 31 can form a continuous edge without offsets from one row end 25a to the opposite row end 25b. Referring to the end elements 23 of the exemplary embodiment shown by
(32) To do so, the tensioning elements 14 are arranged in the segments 15 so that the tie rods 26 extend through the row of segments 15. Then the tie rods 26 are pretensioned with the aid of the nuts 27b at a specified preliminary tension, so that the anchor elements 27a, 27b—in the exemplary embodiment the head 27a—brace themselves against the one end 25a of the row 13 and the nut 27b on the opposite end 25b of the row 13 against the end elements 23. In doing so, the elements arranged between the anchor elements 27a, 27b are braced with respect to each other. By stressing the support 10 with a load during operational use of the device in which the support 10 is used, it is possible for additional compressive forces to occur in the upper chord 12 while tensile forces act on the lower chord due to the load. The combined pretensioning force of the tensioning elements in the upper chord 12 can consequently be lower than the combined pretensioning force of the tensioning elements 14 in the lower chord 11. The assembled support 10 can then be arranged inside the device at its location of use.
(33) The preliminary tension of the tensioning elements 14 in the lower chord is selected such that, even when loading the device in which the support 10 is used, i.e., with the maximum load for which the device is designed, no gaps will open between the adjacent segments 15. In addition, the preliminary tensioning of the tensioning elements 14 in the lower chord 11 and/or in the upper chord 12 is preferably selected such that, due to the clamping force acting between the adjacent segments 14 due to the preliminary tensioning is such that, when stressing with a maximum load for which the device is designed, there will not be any shifting of the adjacent segments 15 of the row 14 relative to each other in transverse direction, for example in perpendicular direction, with respect to the clamping force, or a shifting between the elements arranged between the adjacent elements, for example of an end section 20, relative to one or the other segment 15 in transverse direction, for example perpendicular direction, with respect to the clamping force. In particular in cases in which the coefficient of friction between the friction surfaces at a connection between adjacent segments 15 is low such that a sufficient clamping force cannot be applied to prevent a shifting, a positive locking element is preferably arranged on the adjacent ends 28a, 28b of the adjacent segments 15, in which case the arrangement is set up to prevent the shifting of the adjacent segments 15 relative to each other in upward direction and/or in downward direction, and/or in lateral direction, by means of positive locking. In one exemplary embodiment, in particular the exemplary embodiments depicted by the Figures, the positioning aid elements 32 may act as the positive locking elements.
(34) Due to the pretensioning of the tensioning elements 14 of the lower chord 11, the support 10 arranged in the assembled device is preferably bent upward. In the case of a bridge crane with the support 10 according to the invention as the bridge support may be bent upward, for example, if there is no lifting load stressing the crane.
(35) Two adjacent segments 15 of a row 13 are preferably held together only by the compressing forces exerted on the adjacent segments 15 from two directions, said forces being applied by means of the tensioning element or elements 14 for the row 13. Positive locking exists along the compressive forces. In transverse direction, for example in perpendicular direction thereto, there exists at least one friction connection.
(36) Due to the segmented structural design, the support 10 can be transported in individual parts to difficultly accessible installation locations such as, for example, a ski station and a mountain station and be assembled on site.
(37) The support 10, for example, may be a support for a bridge or a crane.
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(39) The bridge support 10 is externally supported against the foundation via the two crane paths 36. The drawing of an example of the bridge crane 34 shows that, in a device 34 according to the invention, at least two or three successively arranged segments 15 of the row 13 can—due to the tensioning of the segments 15 of the row 13 by means of the tensioning element 14 extending through the row 13 against each other and, if any, due to a positive lock formed, for example by positive locking elements 32—span a space A created between two external supports of the support 10 relative to the foundation that is positionable without needing or having, between the two external supports, an additional external support of the at least two or three successively arranged segments 15 against the foundation, in particular of the three adjacent ends 28a, 28b of the at least two or three segments 15. This applies equally to a device 34 having a support 10 according to the invention configured as a truss girder support and to a device with a support configured as a box girder support divided into segments 15 designed according to the invention. With reference to a bridge or sign gantry according to the invention, the successive arrangement of at least two or three segments 15 of the row 13 may extend from one end of a bridge panel to another end of the bridge panel. For example, in the case of at least three successively arranged segments 15, a center segment 15 is clamped between the adjacent segments 15 due to being braced and can due to this and, if any, due to positive locking between two adjacent segments 15, be held over the spanned space without external support of the adjacent ends 28a, 28b of the middle segment and one or both of the adjacent segments 15 against the foundation.
(40) Different from the exemplary embodiment according to
(41) Alternatively, the device may be a semi portal crane (not illustrated), for example. Such a crane has, only on one end of the support 10 according to the invention, an end carriage 35 that is preferably fastened by means of the tensioning elements 14 in the lower chord 11, said end carriage being movable on a crane path that is located on the upper end of the working space of the crane.
(42) In the embodiments depicted by the Figures, the lower chord 11 is longer than the upper chord 12. Alternatively, the lower chord 11 and the upper chord 12 may have the same length, or the lower chord 11 may be shorter than the upper chord 12. Independent thereof, the lower chord 11 and/or the upper chord 12 of the truss girder support 10 may be fastened to end elements 35, for example end carriages 35.
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(45) Alternatively or additionally to the options for providing a support 10 with the appropriate length depicted by
(46) The truss girder support 10 according to the invention may be ended on one end 21a, 21b or on both ends 21a, 21b with a framework element 18 (post) arranged vertically relative to the lower chord 11 and or the upper chord 12. In conjunction with this,
(47) Each of the positive locking elements 32 of the support 10 according to the invention may consist of multiple parts. For example,
(48) The support 10 according to the invention comprises at least one row 13 of segments 15 arranged next to each other, in which case a row 13 preferably extends from one end 21a of the support 10 to the opposite end 21b of the support 10. In a preferred embodiment, there extends, through the at least one row 13, at least one tensioning element 14 that can also be referred to as a tie rod and that is anchored at the ends 25a, 25b of the row 13 and pretensioned with respect to the row 13 in order to hold the segments 15 of the row 13 together. In doing so, the adjacent segments 15 are braced with respect to each other on their end sides 24 by means of the tensioning element or elements 14, in which case—between the end sides 24—one or more than one element such as, for example a metal sheet, or no element, may be arranged. The connection of adjacent segments 15 of the row 13 to each other by pretensioning the pretensioning element or elements 14 of the row 13 with respect to the row 13 is preferably high such that additional connecting means for connecting the adjacent segments 15 of the row 13 are not necessary. Therefore, preferably, there does not exist an integrally bonded connection such as, for example a weld connection, and/or screw connection, between two adjacent segments 15 of a row 13 for the connection of adjacent segments 15 to each other, said segments potentially being loaded in tension along the longitudinal extent of the row 13 during the operational use of the support 10 in an assembled device 33, 34. In the exemplary embodiments, a positive locking connection may exist between adjacent segments 15, said connection preventing a shifting of the adjacent segments 15 relative to each other or an element arranged between the adjacent segments 15, e.g., a framework element 18, relative to one of the segments 15, transverse, for example perpendicular, to the clamping force exerted by the tensioning element. The support 10 can be provided at a location of use in that the individual segments 15 are transported to the location of use and are only set up there to form the row 13 and braced with respect to each other by means of the tensioning element 14.
(49) Exemplary embodiments of the device 34 according to the invention comprise at least one support 10 with one row 13 of at least three successively arranged segments 15, wherein the segments 15 of the row 13 are braced with respect to each other by means of a tensioning element 14 extending in the support 10, wherein the tensioning element 14 extends through the row 13, wherein the tensioning element 14 is anchored to the opposite ends 25a, 25b of the row 13 of segments 15 in order to brace the segments 15 of the row 13 with respect to each other, and wherein, between two adjacent segments 15 of the row 13, a positive lock is formed in order to prevent a movement of the adjacent segments 15 relative to each other in a direction transverse to the longitudinal extent direction of the segments 15 by means of the bracing of the segments 15 of the row 13 with respect to each other by means of the tensioning element 14 and the positive lock, without the existence of an external support of the adjacent ends 28a, 28b of the segments 15 relative to the foundation.
LIST OF REFERENCE SIGNS
(50) TABLE-US-00001 10 Support 11 Lower chord 12 Upper chord 13 Row 14 Tensioning element 15 Segment 15a Bottom 15b Lateral walls 15c Cap 16a, b Ends of the lower chord 17a, b Ends of the upper chord 18 Framework element 19 Framework element section 20 End section 21a, b Ends of the Support 22 Stack 23 End element 24 End side 25a, b Ends of the row 26 Rod 27a, b Anchor elements 27a Head 27b Nut 28a, b Adjacent ends of neighboring segments 29 U-beam 30 Flat section 31 Rectangular tube 32 Positioning aid element/positive locking element 33 Crane bridge 34 Bridge crane 35 End carriage 36 Crane path 37 Trolley 38 Wall 39 Intermediate element 40 Turnbuckle 41 Length adaptation section 42 Vertical sheet metal element 43 Stabilizing element 44 First part 45 Second part 46 Third part 47a, b Receptacles 48 Recess L Length of a segment A Working space H Horizontal B-B Section plane P Arrow R Row orientation