Detecting parameter in flexible pipe system comprising a turret
11092264 · 2021-08-17
Assignee
Inventors
- Bo Asp Moller Andersen (Stenlose, DK)
- Michael Eilersen (Hvidovre, DK)
- Nicky Weppenaar (Copenhagen K, DK)
Cpc classification
F16L2201/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01M5/0025
PHYSICS
F16L33/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B19/004
FIXED CONSTRUCTIONS
F16L11/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L25/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B47/135
FIXED CONSTRUCTIONS
International classification
F16L11/127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01L1/24
PHYSICS
G01M5/00
PHYSICS
F16L33/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A flexible pipe system includes an unbonded flexible pipe connected to a floating vessel and a sensor system with an optical fibre integrated in the unbonded flexible pipe. Interrogating equipment transmits optical signals into the fibre, receives optical signals reflected from the fibre and detects a parameter of the unbonded flexible pipe. A turret connects the flexible pipe rotationally to the floating vessel via a swivel device that provides a fluid transfer passage between the turret and the vessel. The interrogating equipment is arranged on the turret and is further configured to transfer signals indicative of the detected parameter to receiving equipment on the floating vessel. In this way, optical signals reflected from the fibre can reach the interrogating equipment without distortion in the swivel, so that parameters can be detected with sufficient quality also for floating vessels equipped with a turret mooring system.
Claims
1. A flexible pipe system comprising: an unbonded flexible pipe comprising at least one armouring layer and being connected to a floating vessel; a sensor system adapted for detecting changes in strain and/or temperature in the unbonded flexible pipe and comprising: at least one optical fibre integrated in the at least one armouring layer of the unbonded flexible pipe; and interrogating equipment comprising an optical transmitter configured to transmit optical signals into said at least one optical fibre; and an optical detector configured to receive optical signals reflected from said at least one optical fibre and to detect therefrom at least one parameter in said unbonded flexible pipe; a turret for rotationally connecting the unbonded flexible pipe to the floating vessel, said turret being supported by a substantially vertical shaft in the floating vessel and comprising an end-fitting for terminating and securing said unbonded flexible pipe to the turret; and a swivel device for rotationally connecting the turret to the shaft of the floating vessel and providing a fluid transfer passage between the turret and the floating vessel, wherein said interrogating equipment is located on said turret and between the swivel device and the end-fitting so that optical signals reflected from the fibre can reach the interrogating equipment without being distorted in the swivel device and is further configured to transfer signals indicative of said at least one detected parameter to receiving equipment on said floating vessel, and wherein said interrogating equipment comprises a transmitter for transmitting said signals indicative of said at least one detected parameter as wireless signals to the receiving equipment on said floating vessel.
2. A flexible pipe system according to claim 1, wherein said interrogating equipment comprises a storage medium for storing said indicative signals for subsequent manual retrieval.
3. A flexible pipe system according to claim 1, wherein said receiving equipment is arranged in a local instrumentation room on said floating vessel.
4. A flexible pipe system according to claim 1, wherein said interrogating equipment is arranged in an enclosure that is certified according to ATEX Zone 1 and rated to IP68.
5. A flexible pipe system according to claim 1, wherein said turret is an internal turret located in the hull of said floating vessel.
6. A flexible pipe system according to claim 1, wherein said turret is an external turret located in a projection extending from the hull of said floating vessel.
7. A flexible pipe system according to claim 1, wherein a plurality of optical fibre sensors are arranged along said optical fibre.
8. A flexible pipe system according to claim 6, wherein said plurality of optical fibre sensors are intrinsic sensors integrated in said optical fibre.
9. A flexible pipe system according to claim 6, wherein said plurality of optical fibre sensors are extrinsic sensors connected to said optical fibre.
10. A method of detecting at least one parameter in an unbonded flexible pipe having at least one armouring layer in a flexible pipe system further comprising: a turret for rotationally connecting the unbonded flexible pipe to a floating vessel, said turret being supported by a substantially vertical shaft in the floating vessel and comprising an end-fitting for terminating and securing said unbonded flexible pipe to the turret; a swivel device for rotationally connecting the turret to the shaft of the floating vessel and providing a fluid transfer passage between the turret and the floating vessel; and a sensor system for detecting said at least one parameter comprising at least one optical fibre integrated in the at least one armouring layer of the unbonded flexible pipe, wherein said at least one parameter being changes in strain and/or temperature in the unbonded flexible pipe, and wherein the method comprising the steps of: transmitting optical signals into said at least one optical fibre from an optical transmitter of interrogating equipment arranged on said turret, wherein the interrogating equipment is located between the swivel device and the end-fitting: receiving optical signals reflected from said at least one optical fibre without being distorted in the swivel device and detecting therefrom said at least one parameter in said unbonded flexible pipe in an optical detector of said interrogating equipment located on said turret; and transferring signals indicative of said at least one detected parameter to receiving equipment on said floating vessel from said interrogating equipment arranged on said turret, wherein the method further comprises the step of transmitting said signals indicative of said at least one detected parameter to the receiving equipment on said floating vessel from said interrogating equipment arranged on said turret as wireless signals.
11. A method according to claim 10, wherein the method further comprises the step of storing said indicative signals on a storage medium in said interrogating equipment for subsequent manual retrieval.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described more fully below with reference to the drawings, in which
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DETAILED DESCRIPTION
(15) As an example of a floating vessel, in which the invention can be used,
(16) An example of an unbonded flexible pipe 15 comprising a number of concentric layers is illustrated in
(17) Inside the inner sealing sheath 32, the unbonded flexible pipe comprises an inner armour layer 31 called a carcass, which is normally of metal and has the main purpose of reinforcing the unbonded flexible pipe against collapse.
(18) On the outer side of the inner sealing sheath 32, the unbonded flexible pipe comprises three outer armouring layers 33, 34 and 35. The outer armouring layer 33 closest to the inner sealing sheath 32 is a pressure armour layer 33, which is often made of helically wound armour elements of metal or composite material, which is wound with a short pitch, i.e. with a steep angle to the centre axis of the unbonded flexible pipe, e.g. close to 90 degrees. The pressure armour layer 33 is not liquid tight.
(19) Around the pressure armour layer 33, the unbonded flexible pipe comprises two cross-wound tensile armour layers 34, 35 wound from elongate armour elements, e.g. profiles and/or strips made of composite material and/or metal. For example, the elongate armouring elements on the innermost tensile armour layer 34 are wound with a winding degree of about 55 degrees or less to the axis of the unbonded flexible pipe in a first winding direction, while the outermost tensile armour layer 35 is wound with a winding degree of about 60 degrees or less to the axis of the unbonded flexible pipe in a second winding direction, which is the opposite direction to the first winding direction. The two armour layers with such opposite winding direction are normally referred to as being cross-wound.
(20) The unbonded flexible pipe further comprises a liquid impervious outer sealing sheath 36, which protects the armour layers mechanically and against ingress of sea water.
(21) This type of flexible pipe is called unbonded because at least two of the layers including the armouring layers and sheath layers are not bonded to each other. In practice, the armouring layers are not bonded to each other or to other layers directly or indirectly via other layers along the pipe. The pipe layers can therefore move relative to each other, and thereby the pipe becomes highly bendable, usable for dynamic applications e.g. as risers, and sufficiently flexible to roll up for transportation even when the layers are relatively thick.
(22) In order to be able to monitor armouring layers, e.g. one of the layers 33, 34 and 35, of the unbonded flexible pipe 15 for potential breaks in the helically wound armouring elements, which could occur during use of the pipe due to the stress that the unbonded flexible pipe is subjected to during its use, the unbonded flexible pipe may be provided with one or more optical fibres at least partly integrated in one or more armouring elements of at least one armouring layer of the unbonded flexible pipe.
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(24) The optical fibre sensors 42 are arranged with equal distances between them so that measurements can be performed at corresponding cross sections 43 of the unbonded flexible pipe 15.
(25) The measurement or detection of changes in strain or temperature along the fibre 41 is performed by transmitting a light signal into one end of the fibre and detecting light that is reflected from the fibre. To this purpose, interrogating equipment is used.
(26) Normally, the optical fibre sensors 42 are integrated in the fibre 41 itself as so-called intrinsic sensors. Different types of optical fibre sensors can be employed, but fibre Bragg gratings are particularly advantageous for this use, because fibre optic sensors using fibre Bragg gratings can measure co-located temperature and strain simultaneously with high accuracy. A fibre Bragg grating is a distributed Bragg reflector constructed in a short segment of the optical fibre that reflects particular wavelengths of light and transmits all others. This is achieved by a periodic variation in the refractive index of the fibre core, which provides a wavelength-specific dielectric mirror. The Bragg wavelength is sensitive to strain as well as to temperature. Thus, fibre Bragg gratings can be used as sensing elements for one of these parameters in optical fibre sensors, because the parameters cause a shift in the Bragg wavelength, which can then be detected in the optical detector 52.
(27) Instead of using intrinsic sensors integrated in the fibre 41 itself, the fibre may also just be used as a means of relaying signals from remote non-fibre optical sensors to the interrogating equipment, which is referred to as extrinsic sensors.
(28) As shown in
(29) The environment in the turret compartment can be quite tough, and therefore, the interrogating equipment 20 is arranged in an enclosure 56 that is certified according to ATEX Zone 1, i.e. a place in which an explosive atmosphere consisting of a mixture with air of dangerous substances in the form of gas, vapor or mist is likely to occur in normal operation occasionally. The enclosure 56 is further rated to IP68, and it is designed with an ambient temperature rating of −40° C. to +60° C.
(30) To connect the fibre 41 to the interrogating equipment at the end of the unbonded flexible pipe 15, the end-fitting 16 can be provided with a fibre exit cavity with means for connecting the fibre 41 via the end-fitting 16 to the interrogating equipment or to another waveguide leading to the interrogating equipment.
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(32) The end-fitting 16 comprises an annular end-fitting body structure 62 and an annular outer casing 63. The end-fitting body structure 62 comprises an end-fitting body 64 with a narrow section 65, a housing cavity 66, and a mounting flange 67 with holes 68 for mounting to another part, e.g. the turret 4. The housing cavity 66 is formed between the end-fitting body 64 and the outer casing 63. The outer sealing sheath 36 is terminated at a termination point 69 in well known manner. The tensile armour elements of the tensile armour layers 34 and 35 are terminated and secured by securing material in the housing cavity 66 of the end-fitting 16.
(33) The end-fitting 16 further comprises a fibre exit cavity 71 with an entrance end 72 and an exit opening 73 through which the fibre 41 can exit. The fibre is applied in an overlength in the fibre exit cavity 71, which means that the optical fibre section in the exit cavity 71 is longer than the length from the entrance end 72 to the exit opening 73 of the exit cavity.
(34) In this embodiment, the end-fitting 16 comprises a lid 74 covering the exit opening 73. The optical fibre 41 is terminated in the exit cavity 71 in that it is at least temporally fixed to the lid 74. The end-fitting 16 comprises a fibre guide unit 75 arranged in the housing cavity 66 and the optical fibre 41 is passing through said fibre guide unit 75. Alternatively, the fibre may be terminated within the exit cavity 71 and mounted with a connector for fast and simple mounting to e.g. the interrogating equipment 20 or a waveguide leading to the interrogating equipment 20. A lid may then cover the exit cavity 71 at its exit opening 73 to protect the fibre against dust and dirt and simultaneously ensuring a mechanical protection. In use, the lid can be removed and the fibre connector can be withdrawn for connection to the interrogating equipment 20.
(35) In
(36) A swivel device 22 joins the pipe 17 on the geostationary turret 4 with another pipe 23, which is a part of the FPSO 1 and thus able to turn with respect to the geostationary turret 4. The pipe 23 leads to processing equipment and/or storage on the FPSO. In this way, the swivel device 22 provides a fluid transfer path between the turret 4 and the free weathervaning FPSO 1 when the FPSO rotates around the turret. Through a slip ring 24, the swivel device 22 can transmit electrical signals between the turret 4 and the FPSO 1. In this case, an electrical output signal from the interrogation equipment 20 can be transmitted via the electrical connection 25, the slip ring 24 and the electrical connection 26 to a local instrumentation room 27 placed on board the FPSO 1. This connection can of course also be used to control the interrogating equipment 20 from the local instrumentation room 27. As mentioned above, this connection may typically be an Ethernet connection.
(37) It is noted that the slip ring 24 may also allow optical signals to be transferred between the turret and the FPSO, typically by using a fibre optic rotary joint having a plurality of optical transmitters and/or a plurality of optical receivers arranged on a rotor and a stator, respectively. However, in such a plural input/plural pickup system, a rise and fall of the received optical signal strength during rotation is inherent in combination with a large insertion loss and a large variation in loss and polarisation. This means that although a swivel device using a fibre optic rotary joint may provide an acceptable performance for the transmission of digitized optical signals, e.g. Ethernet signals, the performance for transmission of analog optical signals through the swivel device is very poor because the signals are distorted by the fibre optic rotary joint. Thus, the optical signals reflected from the sensing fibre 41 integrated in the unbonded flexible pipe 15 cannot be passed through a swivel device without being distorted to a degree that prevents the sensor system from detecting changes in strain and/or temperature in the unbonded flexible pipe 15. This problem is avoided by placing the interrogating equipment 20 on the geostationary turret 4.
(38) In
(39) Along each fibre, a plurality of optical fibre sensors 85 are arranged to measure or detect changes in e.g. strain or temperature of the armouring element on their respective locations. As in
(40) Instead of, or as a supplement to, using fibres having a plurality of optical fibre sensors arranged along the fibre integrated in one of the elongated armouring elements of an armouring layer as shown in
(41) Distributed temperature sensing is based on the fact that physical measurement dimensions, such as temperature or pressure and tensile forces, can affect a glass fibre and locally change the characteristics of light transmission in the fibre. As a result of the damping of the light in the quartz glass fibre through light scattering, also known as Raman scattering, occurring in the optical fibre, the location of an external physical effect can be determined so that the optical fibre can be employed as a linear sensor. The optical fibre is passive in nature and has no individual sensing points.
(42) Thus,
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(44) In
(45) To be able to transmit signals representing determined parameters or received light values to further computation elsewhere on the FPSO 1, e.g. in a local instrumentation room, the interrogation equipment 92 also comprises an Ethernet switch 54 connected to a cable 55, which may be a twisted pair or a fiber optic link. The Ethernet switch 54 is also connected to the controllers 53 and 97 so that the instrumentation room can receive information from and send instructions to the strain interrogator 93 as well as the DTS interrogator 94.
(46) In some embodiments, several risers in the form of unbonded flexible pipes coming from the seabed may be connected to the same turret. An example of this is shown in
(47) As in
(48) In another embodiment, a turret may be separated into two parts, which is illustrated with the turret 124 in
(49) To facilitate such disconnection, each unbonded flexible pipe 105, 106, 107 and 108 is provided with a valve 128 that allows the flow of liquids and/or gases from that pipe to be cut off before disconnection. Also each optical fibre 121 connecting the end fitting 116 to the interrogating equipment 120 is arranged to be disconnected by dividing the fibre into two sections that can be connected to each other by means of optical connectors 129. Since the connector parts of the optical connector 129 can be left below the water when disconnected, so-called subsea wet-mate connectors must be used.
(50) In a situation where the lower part 126 of the turret 124 should be separated from the FPSO 1, the valves 128 are closed and the upper part 127 and the lower part 126 are then separated from each other as illustrated in
(51) In the embodiments described above, the invention is described in relation to a so-called internal turret, where the turret is located in the hull of a vessel, i.e. in this case the FPSO 1. Typically, the turret is located in the front end of the FPSO, but in some cases, the turret can be found in the middle of the ship. However, the invention can also be used in combination with an external turret, where the turret is located outside the hull of the ship, e.g. at the bow or stern of the vessel.
(52) An example of this is shown as the FPSO 131 in
(53) An optical fibre 21, or another type of optical waveguide, connects the optical fibre of the unbonded flexible pipe 15 to the interrogating equipment 20, but as mentioned earlier, the overlength of the fibre 41 in the exit cavity 71 of the end-fitting 16 may also be sufficiently long for connecting the fibre 41 directly to the interrogating equipment 20. Since the interrogating equipment 20 is placed on the geostationary turret 134, a connection of sufficient quality between the optical fibre 41 and the interrogating equipment 20 is ensured, even when the FPSO 131 rotates around the turret 134 according to changing weather conditions.
(54) A swivel device 22 joins the pipe 17 on the geostationary turret 4 with another pipe 23, which is a part of the FPSO 131 and thus able to turn with respect to the geostationary turret 134. The pipe 23 leads to processing equipment and/or storage on the FPSO. In this way, the swivel device 22 provides a fluid transfer path between the turret 134 and the free weathervaning FPSO 131 when the FPSO rotates around the turret. Through a slip ring, the swivel device 22 can transmit electrical signals between the turret 134 and the FPSO 131. In this case, an electrical output signal from the interrogation equipment 20 can be transmitted via the electrical connection 25, the swivel device 22 and the electrical connection 26 to a local instrumentation room 27 placed on board the FPSO 131. This connection can of course also be used to control the interrogating equipment 20 from the local instrumentation room 27. As mentioned above, this connection may typically be an Ethernet connection.
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(56) Although various embodiments of the present invention have been described and shown, the invention is not restricted thereto, but may also be embodied in other ways within the scope of the subject-matter defined in the following claims.