Large manipulator having an articulated mast that can be quickly folded and unfolded
11098491 · 2021-08-24
Assignee
Inventors
Cpc classification
F15B2211/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/327
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04G21/0463
FIXED CONSTRUCTIONS
F15B2211/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65G53/32
PERFORMING OPERATIONS; TRANSPORTING
F15B2211/8643
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/895
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30525
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A large manipulator includes a chassis, a turntable arranged on the chassis and rotatable around a vertical axis via a rotary drive, and an articulated mast including two or more mast segments pivotably-movably connected, via articulated joints, with the respectively adjacent turntable or mast segment via a respective drive. The large manipulator further includes a mast sensor system configured to detect position of at least one point of the articulated mast or a pivot angle of at least one articulated joint and configured to generate sensor output signals. The large manipulator further includes a control device configured to actuate the drive in a normal operation for mast movement and to limit speed of movement of the articulated mast depending upon the sensor output signals. The drive is manually controllable in an emergency operation. The large manipulator further includes at least one limiting means, which, in the emergency operation, limit speed of the drive to a pre-specified maximum value.
Claims
1. A large manipulator comprising: a chassis; a turntable arranged on the chassis and rotatable around a vertical axis via a rotary drive; an articulated mast including two or more mast segments pivotably-movably connected, via articulated joints, with the respectively adjacent turntable or mast segment via a respective drive; a mast sensor system configured to detect position of at least one point of the articulated mast or a pivot angle of at least one of the articulated joints and configured to generate sensor output signals; a control device configured to actuate the drive in a normal operation for mast movement and to limit the speed of movement of the articulated mast depending upon the sensor output signals, wherein the drive is manually controllable in an emergency operation; and at least one limiting means, which, in the emergency operation, limits speed of the drive to a pre-specified maximum value.
2. The large manipulator according to claim 1, wherein a control valve is connected to hydraulic working lines of the drive for the actuation thereof, wherein the control valve, in the normal operation, is actuated via the control device, which limits adjusting of the mast segment such that a pre-specified traversing speed is not exceeded.
3. The large manipulator according to claim 1, wherein the control valve is a proportional valve and has a travel path, wherein the at least one limiting means limits the travel path.
4. The large manipulator according to claim 1, wherein the at least one limiting means mechanically limits a travel path of the control valve.
5. The large manipulator according to claim 4, wherein the at least one limiting means includes a hand lever adjustable in the emergency operation, wherein the hand lever is adjustable between two stops, which mechanically limit adjustment.
6. The large manipulator according to claim 1, wherein the at least one limiting means electronically limits a travel path of the control lever.
7. The large manipulator according to claim 6, wherein the at least one limiting means includes an electric emergency control used in the emergency operation, wherein the emergency control provides an electrical voltage for actuating the control valve that is reduced compared to the electrical voltage provided by the control device in the normal operation.
8. The large manipulator according to claim 7, wherein the reduced voltage of the emergency control shortens the travel path.
9. The large manipulator according to claim 1, wherein the at least one limiting means includes an emergency valve connected in parallel to the control valve.
10. The large manipulator according to claim 9, wherein the emergency valve comprises activatable hand levers.
11. The large manipulator according to claim 9, wherein the emergency valve limits flow rate of the control device.
12. The large manipulator according to claim 1, further comprising a quick-traverse valve, connected in parallel to the control valve and/or an emergency valve for fast adjustment of the mast segment.
13. The large manipulator according to claim 1, wherein the at least one limiting means provides a centralized limitation of hydraulic pressure made available by a hydraulic pump at hydraulic working lines of the control valve.
14. The large manipulator according to claim 1, wherein the at least one limiting means provides a centralized limitation of hydraulic fluid volume made available by a hydraulic pump at hydraulic working lines of the control valve.
15. The large manipulator according to claim 1, wherein the at least one limiting means is configured as a pressure balance, which, in the emergency operation, is set such that it reduces hydraulic pressure made available by a hydraulic pump on hydraulic working lines of the control valve with respect to set hydraulic pressure in the normal operation.
Description
(1) Further features, details and advantages of the invention result due to the following description, as well as based on the illustrations. Exemplary embodiments of the invention are shown purely schematically in the following illustrations, and are further described in the following. Mutually corresponding subject-matters or elements are provided with the same reference characters throughout the figures. Shown are in:
(2)
(3)
(4)
(5)
(6) The representation according to
(7) The large manipulator 1 according to the invention comprises a mast sensor system (e.g. in the form angle sensor for the joints, path sensors for the detection of the piston positions of the individual hydraulic cylinders or geodetic inclination sensors). With the aid of the mast sensor system, the pivot angles φ.sub.1, φ.sub.2, φ.sub.3 and φ.sub.4, of the articulated joints, are detected, for example, wherein the control device 7 (
(8) This maximum value, fixedly pre-specified for the individual drives 6, 6a, 6b, 6c, 6d, is configured such that, even in a simultaneous traversing of all drives 6, 6a, 6b, 6c, 6d, the maximally permitted speed of the mast movement cannot be exceeded. If, in the emergency operation, the simultaneous operation of multiple drives 6, 6a, 6b, 6c, 6d is not possible, the limiting means can be designed such that, in the traversing of the selected drive 6, 6a, 6b, 6c, 6d, the permitted speed of the mast movement is not exceeded.
(9)
(10) The valve piston 18 of the control valve 8, embodied as proportional valve, according to
(11) The shown control valve 8 can be a 4/3-way proportional valve, with which the hydraulic cylinder is directly actuated. The control valve 8 can also be configured as a pilot valve or relay valve for the actuation of the 4/3-way proportional valve.
(12)
(13) If multiple control valves 8 or drives 6, 6a, 6b, 6c, 6d can be simultaneously controlled via the emergency controller 14, the limiting can, for example, be configured such that, in a simultaneous traversing movement of multiple of the drives 6, 6a, 6b, 6c, 6d, the maximum permitted speed of the mast movement is not exceeded.
(14) The following is a detailed explanation of an exemplary embodiment of an algorithm for mast controlling, in the normal operation, based on an articulated mast of a large manipulator, which comprises an arbitrary number of N joints, and is anchored to a fixed point on the chassis 2 with a turntable 3.
(15) The kinematic relationships between the local coordinate systems and the inertial coordinate system can be represented with rotation matrixes and translation vectors. The inertial coordinates of a point on the longitudinal axis of the i-th mast segment r.sub.1.sup.i(x.sub.i)=[x.sub.i, 0, 0].sup.T, described in the local coordinate system i (characterized by the index below), are specified through
r.sub.0.sup.i(x.sub.i)=R.sub.0.sup.ir.sub.i.sup.i(x.sub.i)+d.sub.0.sup.i
(16) The matrix
R.sub.0.sup.i=R.sub.0.sup.dR.sub.d.sup.1R.sub.1.sup.2 . . . R.sub.i-1.sup.i
(17) with
(18)
(19) for j=2, . . . , N describes the rotation of the local coordinate system 0.sub.ix.sub.iy.sub.iz.sub.i relative to the inertial coordinate system 0.sub.0x.sub.0y.sub.0z.sub.0. The translational displacement d.sup.i.sub.0 between the local coordinate system 0.sub.ix.sub.iy.sub.iz.sub.i and the inertial coordinate system 0.sub.0x.sub.0y.sub.0z.sub.0 is specified through
d.sub.0.sup.j=R.sub.0.sup.j-1 d.sub.j-1.sup.j+d.sub.0.sup.j-1
(20) for j=2, . . . . , N with d.sup.i.sub.0=[0, 0, 0].sup.T, and
(21)
(22) Here, L.sub.j refers to the length of the j-th mast segment.
(23) The inertial coordinates of the end point EP of the N-th mast segment can thusly be represented as a function of the positions of the N joints and of the und turntable 3 through r.sub.0,N.sup.EP (q)=r.sub.0.sup.N(L.sub.N) with the vector of the degrees of freedom q=[θ, φ.sub.1, . . . , φ.sub.N].sup.T. The speed of the end point EP in the direction of the individual coordinate axes results through differentiation after the time at
(24)
(25) Through the employed hydraulic systems, in combination with the control device, a proportional control of the traversing speeds of the individual hydraulic cylinders 6a, 6b, 6c, 6d and of the rotary drive 5 is made possible for the operator of the large manipulator according to the invention. The resulting joint angle speeds can be determined by knowledge of the translation of the joint kinematics, based on the target speeds for the hydraulic cylinders 6a, 6b, 6c, 6d. The piston position s.sub.z,i of a cylinder 6a, 6b, 6c, 6d, can generally be represented as a non-linear function of the corresponding joint angle φ.sub.i,
s.sub.z,i=f.sub.x,i(φ.sub.i).
(26) At the speed level, the correlation
(27)
(28) applies, where, from a pre-specified piston speed ŝ.sub.z,i.sup.d, the resulting joint angle speed can be established. Moreover, with this correlation, the corresponding piston speed can be calculated, reversed, from a pre-specified joint angle speed. Thusly, a uniform, proportional control of the joint angle speeds is made possible for the user. This is of particular advantage for the user, as the generally non-avoidable non-linearity of the joint kinematics is thereby compensated. The vector
{dot over (q)}=[{dot over (θ)}.sup.d, {dot over (φ)}.sub.1.sup.d, . . . , {dot over (φ)}.sub.N.sup.d].sup.T
(29) is therefore representative for the user inputs, i.e. the travel command in the context of the invention, which specifies the target speeds of the drives, or directly of the joints. The use of a suitable mast sensor system is necessary for the detection of the joint positions or of the degree of freedom q.
(30) The absolute speed of the boom tip EP is specified by
(31)
(32) If said absolute speed exceeds the maximum permitted speed v.sup.EP.sub.max, all speeds of the drives 6, 6a, 6b, 6c, 6d will be uniformly, i.e. by the same factor, reduced, through the control device, relative to the target speeds pre-specified through the travel command. A vector {dot over (q)}.sub.red is thusly sought, for which
(33)
(34) applies. Through the requirement for the simultaneous reduction of the speeds, this problem permits itself to be clearly solved and simplified, to the determination of a factor k.sub.red ∈R, with {dot over (q)}.sub.red=k.sub.red{dot over (q)}. Thusly
(35)
(36) applies, where from the correlation
(37)
(38) follows. The result for the modified travel command {dot over (q)}.sub.red, i.e. with speeds reduced relative to the user-sided specification {dot over (q)} is finally
(39)
(40) The control device actuates the rotary drive 6 and the hydraulic cylinder 6a, 6b, 6c, 6d in accordance with this modified travel command, and limits the movement speed thereof, so that the mast tip EP never moves faster than legally permitted. Simultaneously, the traversing speed can be maximally fast within the legal framework, in any desired mast position, whereby considerable time can be saved in the unfolding and folding of the articulated mast 4, but also in the displacement of the mast between to working positions, relative to the prior art.
(41) The invention, in brief summary, relates to a large manipulator 1, in particular a truck-mounted concrete pump, with a turntable 3 rotatable around a vertical axis by means of a rotary drive, which table is arranged on a chassis 2, an articulated mast 4, which includes two or more mast segments 5a, 5b, 5c, 5d, wherein the mast segments 5a, 5b, 5c, 5d are pivotally movably connected, via articulated joints, with the respectively adjacent turntable 3 or mast segment 5a, 5b, 5c, 5d, by means of in each case one drive (6, 6a, 6b, 6c, 6d), with a control device 7 actuating the drives 6, 6a, 6b, 6c, 6d in a normal operation for the mast movement, and a mast sensor system for detecting the condition of at least one point of the articulated mast (4), or of a pivot angle φ1, φ2, φ3, φ4 of at least one articulated joint. It is the object of the invention to be able to bring the articulated mast from the completely folded state into its desired working position in minimal time. Likewise, it is to be ensured, also in case of a failure of the mast sensor system, that the traversing speed of the drives complies with legal standards. To that end, the invention proposes that the control device 7 is configured to limit the speed of the mast movement in that the mast speed is limited to a maximum value depending on the momentary output signals of the mast sensor system, wherein the drives 6, 6a, 6b, 6c, 6d can be manually controlled in emergency operation, wherein at least one limiting means 11, 12, 13, 14 is provided, which, in emergency operation, limits the traversing speed of at least one of the drives 6, 6a, 6b, 6c, 6d to a fixedly specified maximum value. The invention also relates to a method for controlling the movement of an articulated mast of a large manipulator. list of reference characters
LIST OF REFERENCE CHARACTERS
(42) 1 large manipulator
(43) 2 chassis
(44) 3 turntable
(45) 4 articulated mast
(46) 5 5a, 5b, 5c, 5d mast segment
(47) 6 6a, 6b, 6c, 6d drive
(48) 7 control device
(49) 8 control valve
(50) 9 9a, 9b hydraulic working line
(51) 10 10a, 10b hydraulic working line
(52) 11 hand lever
(53) 12 stop
(54) 13 stop
(55) 14 electric emergency controller
(56) 15 mast tip
(57) 16 upright axis
(58) 17 socket of hand lever
(59) 18 valve piston 18a valve piston actuation device
(60) 19 changeover switch
(61) 20 remote control
(62) 21 receiver